Forging derusting and polishing device

Through the cylinder-driven movable column and guide rail system, combined with the forging and rust removal and grinding device of multi-motor-driven threaded rod, the problem of limited parallelism and movement range in the prior art is solved, and high-precision and wide-range grinding forged materials is achieved, which can adapt to the processing needs of materials of different specifications and has the function of collecting waste.

CN223223112UActive Publication Date: 2025-08-15SHANGHAI JUEXIANG IND CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422543185.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-08-15
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

The existing forging rust removal and grinding devices are prone to deformation when the vertically arranged spring seat moves horizontally, affecting parallelism and processing accuracy, and the movement range is limited, so they cannot adapt to forging materials of different specifications.

Method used

The cylinder drives the movable column and guide rail system, combined with multiple motor-driven threaded rods, drives the grinding device to move, realizes multi-directional processing, and fixes the forging parts through clamps, and uses collection components to collect waste chips.

Benefits of technology

It improves the accuracy and range of forging and rust removal and grinding, adapts to forging materials of different specifications, has stable work and good practicality, and is convenient to collect waste chips.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223223112U_ABST
    Figure CN223223112U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of forging processing equipment, in particular to a forging derusting and polishing device. The collecting device comprises a workbench, supporting legs and a collecting assembly. The collecting hopper is arranged at the bottom of the workbench, the connecting pipe is arranged on the dirt collecting box and communicates with the collecting hopper, the air cylinder is arranged on the mounting plate, and a supporting plate is arranged on a telescopic rod of the air cylinder; the movable column is arranged on the workbench in a sliding mode and connected with the supporting plate, and the guide rail is arranged on the movable column and located above the workbench. A motor I is arranged on the fixed plate; the first threaded rod is rotationally arranged on the fixing plate and connected with a rotating shaft of the first motor, and the movable seat is in sliding connection with the guide rail through the first sliding block and is in threaded connection with the first threaded rod; a second motor is arranged on the movable seat, and a second threaded rod is rotationally arranged on the movable seat and connected with the second motor; the second sliding block is arranged on the movable rod in a sliding mode and is in threaded connection with the second threaded rod, and the polishing device is arranged on the second sliding block. The device is stable in work, high in precision, wide in machining range and good in practicability.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of forging processing equipment, in particular to a forging rust removal and polishing device. Background Art

[0002] Forging production is widely used in chemical industry and daily life. In the field of forging production, materials need to be forged. Through forging, the materials can be presented in a better form. Through forging, various different materials can be mixed and connected with each other, thus producing more practical items. Therefore, forging is an indispensable processing method in the industrial field, and rust removal and polishing of materials in the forging field is an important link.

[0003] Existing Chinese patent application number CN201922114644.4 discloses a forging rust removal and grinding device in which a reduction motor drives the screw to rotate, the rotation of the screw drives the screw nut to move, the movement of the screw nut drives the spring seat to move, and the movement of the spring seat drives the rust removal mechanism to move, so that the position of the rust removal mechanism can be flexibly adjusted to make the grinding or rust removal of the forging more complete, thereby improving the effect of grinding or rust removal; the axial flow fan inside the shell generates suction to suck the metal particles generated by the rust removal or grinding work into the dust filter bag for filtration, thereby reducing the impact on the surrounding environment and protecting the environment; the two springs inside the spring seat make the wire brush or grinding roller at the bottom of the rust removal mechanism closely fit the surface of the forging, thereby improving the effect of grinding or rust removal;

[0004] The above-mentioned public documents can reduce the impact on the surrounding environment and protect the environment. However, because the spring seat and the rust removal mechanism need to be driven by the movement of the screw nut to work, the vertically arranged spring will deform when it moves horizontally, thereby affecting the parallelism of the rust removal mechanism during operation, resulting in affecting the processing accuracy; on the other hand, the rust removal mechanism can only move in one direction, resulting in a limited range of grinding processing, and it is not possible to grind and rust-remove forging materials of different specifications, which is not practical. Utility Model Content

[0005] The purpose of the utility model is to solve the problems existing in the background technology and to provide a forging rust removal and grinding device with stable operation, high precision, wide processing range and good practicality.

[0006] The technical solution of the utility model is: a forging rust removal and polishing device, comprising a workbench, supporting legs and a collecting assembly;

[0007] The support legs are arranged on the workbench, and the workbench is provided with a sewage trough; the collection assembly is arranged on the workbench and located between the support legs; wherein the collection assembly includes a collection hopper, a connecting pipe and a sewage collection box; the collection hopper is arranged at the bottom of the workbench and covers the sewage trough, the connecting pipe is arranged on the sewage collection box and communicates with the collection hopper, and the sewage collection box is provided with a mounting plate;

[0008] A grinding assembly is provided on the workbench; wherein the grinding assembly includes a guide rail, a movable column, a cylinder, a fixed plate, a movable seat, a slider 1, a threaded rod 1, a slider 2, a threaded rod 2 and a grinding device; the cylinder is arranged on the mounting plate, and a support plate is provided on the telescopic rod of the cylinder; the movable column is slidably arranged on the workbench and connected to the support plate, and the guide rail is arranged on the movable column and located above the workbench; two groups of fixed plates are arranged on the guide rails, and one group of fixed plates is provided with a motor 1; threaded rod 1 is rotatably arranged on the fixed plate and connected to the rotating shaft of motor 1, the movable seat is slidably connected to the guide rail through slider 1, and the movable seat is threadedly connected to threaded rod 1; the movable seat is provided with motor 2, threaded rod 2 is rotatably arranged on the movable seat and connected to the rotating shaft of motor 2; slider 2 is slidably arranged on the movable seat and threadedly connected to threaded rod 2, and the grinding device is arranged on slider 2 and faces the workbench.

[0009] Preferably, a plurality of sets of clamps are provided on the workbench, and the clamps are detachably connected to the workbench.

[0010] Preferably, the clamp includes a pressing block, a fixing bolt, a fixing nut and a locking piece; the fixing bolt is slidably arranged on the pressing block and is threadedly connected to the fixing nut, and the locking piece is threadedly connected to the pressing block and extends out of the pressing block.

[0011] Preferably, the fixing nut is a hexagonal nut.

[0012] Preferably, a baffle is provided on the workbench to prevent waste chips from splashing out.

[0013] Preferably, the sewage trough is a cross-shaped trough.

[0014] Preferably, the drainage troughs are arranged in multiple groups and are evenly distributed on the workbench.

[0015] Preferably, the number of movable columns is , and the movable columns are detachably connected to the guide rails through threads.

[0016] Compared with the prior art, the utility model has the following beneficial technical effects: the forging to be polished and rust-removed is fixed on the workbench by a clamp, and then the cylinder is started to pull the support plate, at this time the movable column slides on the workbench and pulls the guide rail to move and contact the workpiece to be processed; then the polishing device is started to process, and while processing, the motor one is started to rotate the threaded rod one, so that the movable seat moves and drives the polishing device to move for processing; then the motor two is started to drive the threaded rod two to rotate, and the threaded rod two rotates to drive the slider two to move the polishing device an end distance, and then the motor one is started again; the above is repeated until the polishing device finishes processing the workpiece to be processed; when clamping the workpiece, the pressure block is first slid and set on the workbench by the fixing bolt and the fixing nut, and then the pressure block is contacted with the workpiece and the fixing bolt is tightened, and finally the locking piece is tightened to press the workpiece; the polishing device of the utility model has stable operation and high precision of polishing processing; the polishing device can move in multiple directions, has a wide range of polishing processing, can polish and rust-removal of forging materials of different specifications, and has good practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic structural diagram of an embodiment of the utility model;

[0018] Figure 2 for Figure 1 Schematic diagram of the connection between the collection component and the workbench;

[0019] Figure 3 for Figure 1 Schematic diagram of the structure of the grinding component;

[0020] Figure 4 for Figure 1 Schematic diagram of the structure of the clamp.

[0021] Figure numerals: 1. workbench; 2. support leg; 3. clamp; 4. drain trough; 5. grinding assembly; 6. collecting assembly; 7. collecting bucket; 8. connecting pipe; 9. sewage collecting box; 10. mounting plate; 11. guide rail; 12. movable column; 13. support plate; 14. cylinder; 15. fixing plate; 16. movable seat; 17. slider 1; 18. threaded rod 1; 19. motor 1; 20. slider 2; 21. threaded rod 2; 22. motor 2; 23. grinding device; 24. pressure block; 25. fixing bolt; 26. fixing nut; 27. locking piece. DETAILED DESCRIPTION

[0022] Example 1

[0023] like Figure 1-3 As shown, the forging rust removal and polishing device proposed by the present invention includes a workbench 1, support legs 2 and a collecting assembly 6;

[0024] The support legs 2 are mounted on the workbench 1, which is provided with drain chutes 4. The drain chutes 4 are arranged in multiple groups and are evenly spaced on the workbench 1. The drain chutes 4 are cross-shaped, which facilitates the installation of the fixing nuts 26. The workbench 1 is provided with a baffle to prevent waste from splashing out. The collection assembly 6 is mounted on the workbench 1 and located between the support legs 2. The collection assembly 6 includes a collection hopper 7, a connecting pipe 8, and a waste collection box 9. The collection hopper 7 is mounted at the bottom of the workbench 1 and covers the drain chutes 4. The connecting pipe 8 is mounted on the waste collection box 9 and communicates with the collection hopper 7. The waste collection box 9 is provided with a mounting plate 10.

[0025] A grinding assembly 5 is provided on the workbench 1; wherein the grinding assembly 5 includes a guide rail 11, a movable column 12, a cylinder 14, a fixed plate 15, a movable seat 16, a slider 17, a threaded rod 18, a slider 20, a threaded rod 21 and a grinding device 23; the cylinder 14 is provided on the mounting plate 10, and a support plate 13 is provided on the telescopic rod of the cylinder 14; the movable column 12 is slidably provided on the workbench 1 and connected to the support plate 13, the guide rail 11 is provided on the movable column 12 and is located above the workbench 1; the number of the movable columns 12 is, and the movable column 12 is detachably connected to the guide rail 11 by thread; two sets of fixed The plate 15 is set on the guide rail 11, and one group of the fixed plates 15 is provided with a motor 19; the threaded rod 18 is rotatably set on the fixed plate 15 and is connected to the rotating shaft of the motor 19, the movable seat 16 is slidingly connected to the guide rail 11 through the slider 17, and the movable seat 16 is threadedly connected to the threaded rod 18; the movable seat 16 is provided with a motor 22, and the threaded rod 21 is rotatably set on the movable seat 16 and is connected to the rotating shaft of the motor 22; the slider 20 is slidably set on the movable seat 16 and is threadedly connected to the threaded rod 21, and the grinding device 23 is set on the slider 20 and faces the workbench 1.

[0026] In this embodiment, when operating the utility model, the forging to be polished and rust-removed is fixed on the workbench 1 by the clamp 3, and then the cylinder 14 is started to pull the support plate 13. At this time, the movable column 12 slides on the workbench 1 and pulls the guide rail 11 to move and contact the workpiece to be processed; then the polishing device 23 is started for processing. During processing, the motor 19 is started to rotate the threaded rod 18, so that the movable seat 16 moves and drives the polishing device 23 to move for processing; then the motor 22 is started to drive the threaded rod 21 to rotate, and the threaded rod 21 rotates to drive the slider 20 to move the polishing device 23 an end distance, and then the motor 19 is started again; the above is repeated until the polishing device 23 finishes processing the workpiece to be processed; the polishing device 23 of the utility model works stably and has high precision in polishing processing; the polishing device can move in multiple directions and has a wide range of polishing processing. It can polish and rust-remove forging materials of different specifications and has good practicality.

[0027] Example 2

[0028] The utility model proposes a forging rust removal and polishing device. Compared with the first embodiment, the present embodiment has the following differences: Figure 1 and Figure 4 As shown, a plurality of sets of clamps 3 are provided on the workbench 1, and the clamps 3 are detachably connected to the workbench 1; wherein the clamps 3 include a pressure block 24, a fixing bolt 25, a fixing nut 26 and a locking piece 27; the fixing bolt 25 is slidably set on the pressure block 24 and is threadedly connected to the fixing nut 26, and the locking piece 27 is threadedly connected to the pressure block 24 and extends out of the pressure block 24; wherein the fixing nut 26 is a hexagonal nut, which is convenient for sliding into the drain trough 4 on the workbench 1, and is convenient for limiting and fixing when connected with the fixing bolt 25.

[0029] In this embodiment, when clamping the workpiece, the pressure block 24 is first slid onto the workbench 1 by means of the fixing bolt 25 and the fixing nut 26, and then the pressure block 24 is brought into contact with the workpiece and the fixing bolt 25 is tightened, and finally the locking member 27 is tightened to press the workpiece; the clamping is convenient for tightening and disassembly without affecting processing.

[0030] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A forging rust removal and polishing device, characterized in that: It comprises a workbench (1), supporting legs (2) and a collecting assembly (6); The support legs (2) are arranged on the workbench (1), and a sewage trough (4) is provided on the workbench (1); the collecting assembly (6) is arranged on the workbench (1) and is located between the support legs (2); wherein the collecting assembly (6) comprises a collecting hopper (7), a connecting pipe (8) and a sewage collecting box (9); the collecting hopper (7) is arranged at the bottom of the workbench (1) and covers the sewage trough (4); the connecting pipe (8) is arranged on the sewage collecting box (9) and communicates with the collecting hopper (7); and the sewage collecting box (9) is provided with a mounting plate (10); A grinding assembly (5) is provided on a workbench (1); wherein the grinding assembly (5) comprises a guide rail (11), a movable column (12), a cylinder (14), a fixed plate (15), a movable seat (16), a first slider (17), a first threaded rod (18), a second slider (20), a second threaded rod (21) and a grinding device (23); the cylinder (14) is provided on a mounting plate (10), and a support plate (13) is provided on a telescopic rod of the cylinder (14); the movable column (12) is slidably provided on the workbench (1) and connected to the support plate (13); the guide rail (11) is provided on the movable column (12) and is located above the workbench (1); two sets of fixed plates (15) are provided on the guide rail (11) , and one of the fixed plates (15) is provided with a motor 1 (19); a threaded rod 1 (18) is rotatably arranged on the fixed plate (15) and is connected to the rotating shaft of the motor 1 (19); the movable seat (16) is slidably connected to the guide rail (11) through a slider 1 (17), and the movable seat (16) is threadedly connected to the threaded rod 1 (18); a motor 2 (22) is provided on the movable seat (16), and a threaded rod 2 (21) is rotatably arranged on the movable seat (16) and is connected to the rotating shaft of the motor 2 (22); a slider 2 (20) is slidably arranged on the movable seat (16) and is threadedly connected to the threaded rod 2 (21); a grinding device (23) is arranged on the slider 2 (20) and faces the workbench (1).

2. A forging rust removal and polishing device according to claim 1, characterized in that: A plurality of groups of clamps (3) are provided on the workbench (1), and the clamps (3) are detachably connected to the workbench (1).

3. A forging rust removal and polishing device according to claim 2, characterized in that: The clamp (3) comprises a pressing block (24), a fixing bolt (25), a fixing nut (26) and a locking piece (27); the fixing bolt (25) is slidably arranged on the pressing block (24) and is threadedly connected to the fixing nut (26); the locking piece (27) is threadedly connected to the pressing block (24) and extends out of the pressing block (24).

4. A forging rust removal and polishing device according to claim 3, characterized in that: The fixing nut (26) is a hexagonal nut.

5. A forging rust removal and polishing device according to claim 1, characterized in that: A baffle is provided on the workbench (1) to prevent waste chips from splashing out.

6. A forging rust removal and polishing device according to claim 1, characterized in that: The sewage trough (4) is a cross-shaped trough.

7. A forging rust removal and polishing device according to claim 1, characterized in that: The sewage drain troughs (4) are arranged in groups and are evenly distributed on the workbench (1).

8. A forging rust removal and polishing device according to claim 1, characterized in that: The number of the movable columns (12) is , and the movable columns (12) are detachably connected to the guide rails (11) by thread.

Citation Information

Patent Citations

  • Forging derusting and polishing device

    CN211490960U