IML diaphragm cutting device
By introducing the design of exhaust fans and collection covers into the IML diaphragm cutting device, the problem of waste scattering is solved, and efficient waste collection and cleaning is achieved to meet the cutting needs of different diaphragm sizes.
Patent Information
- Application Number
- CN202422422830.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The existing IML diaphragm cutting device is prone to scatter during the waste collection process, causing the waste to fall or float, and the collection effect is poor.
An IML diaphragm cutting device is designed, using an exhaust fan to pump the cut waste into the inside of the collection box through elastic corrugated pipe and collection cover. Combined with the coordinated movement of the electric push rod and the cutting disk, ensuring that the collection cover is always above the cutting point and filters impurities through the filter.
It realizes efficient and fast waste cleaning, suitable for diaphragms of different sizes, improving the scope of application of the device and the integrity of waste collection.
Smart Images

Figure CN223223525U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of film material processing, in particular to an IML film cutting device. Background Art
[0002] IML is a new technology that uses film to decorate plastic surfaces within an injection mold. The film is printed, heat-pressed, and then sheared before being placed into the mold. This process is known as IML. After IML decorative parts are molded, residual plastic debris may remain on the surface. Therefore, the plastic outlet must be removed before proceeding to the next step.
[0003] The existing utility model with announcement number CN211105398U discloses a glue mouth cutting device for IML decorative parts, including a workbench, an IML decorative part limiting assembly, a cutting assembly and a residual material collection assembly. The residual material collection assembly includes a material guide slide arranged on one side of the workbench, a blanking trough is provided on the workbench, a support frame is provided on the top of the workbench, two air jet pipes are provided on the top of the support frame, and air nozzles are provided on the air jet pipes. Both air nozzles are arranged facing the material guide slide, and a splash guard is provided on the material guide slide. When it is necessary to collect the waste generated by cutting, the air jet pipe on one side of the workbench generates high-pressure jets to blow the waste into the blanking trough on the other side of the workbench for collection.
[0004] In the above technical solution, the jet pipe located on one side of the workbench blows the waste into the blanking chute on the other side of the workbench. Due to the long distance and the lack of shielding on the workbench, the waste on the workbench may be blown away during the jetting process, falling to the ground or floating in the air, and the effect is relatively general. Therefore, how to design an IML film cutting device has become a problem that we currently need to solve. Utility Model Content
[0005] The present invention addresses the deficiencies of the prior art and provides the following technical solutions: an IML film cutting device, comprising a box, a first motor fixedly mounted on one side of the box, a threaded rod fixedly mounted on the output end of the first motor passing through the box, one end of the threaded rod being rotatably connected to the inner wall of the box, a moving block being threadedly connected to the outer surface of the threaded rod, a cutting assembly being disposed inside the moving block, and a sliding assembly being disposed on the top of the moving block;
[0006] A collecting box is fixedly installed on the top of the box body, an exhaust fan is fixedly installed on one side of the collecting box, the air inlet end of the exhaust fan passes through the interior of the collecting box, an elastic bellows is fixedly installed on one side of the collecting box, a fixing plate is fixedly installed on the outer surface of the moving block, a collecting cover is fixedly installed on the interior of the fixing plate, and one end of the elastic bellows passes through the interior of the box body and is fixedly connected to the collecting cover.
[0007] Through the above technical solution, when in use, the second electric push rod can drive the L rod to move, the third electric push rod on the L rod can drive the pressing plate to move downward to press the diaphragm, the first motor can control the movement of the moving block, and the first electric push rod on the moving block can drive the second motor and the cutting disk to move downward to cut the diaphragm. During cutting, the moving block can drive the collecting cover to move so that the collecting cover is always located above the cutting point. The exhaust fan can draw the waste generated by cutting into the collection box through the elastic bellows and the collecting cover, thereby achieving the purpose of efficiently and quickly cleaning up the cutting waste.
[0008] As an improvement of the above technical solution, the cutting assembly includes a first electric push rod, which is fixedly installed inside the moving block. A second motor is fixedly installed at the vertically downward telescopic end of the first electric push rod, and a cutting disk is fixedly installed at the output end of the second motor.
[0009] Through the above technical solution, when in use, the second motor can drive the cutting disk to rotate, and the first electric push rod can drive the second motor and the cutting disk to move downward to cut the diaphragm.
[0010] As an improvement to the above technical solution, a first filter is fixedly installed on the air inlet end of the exhaust fan that passes through the interior of the collection box.
[0011] Through the above technical solution, the first filter can reduce the amount of waste impurities in the collection box entering the exhaust fan.
[0012] As an improvement of the above technical solution, a second electric push rod is fixedly installed on the inner bottom wall of the box body, an L rod is fixedly installed on the telescopic end of the second electric push rod, a third electric push rod is fixedly installed inside the L rod, and a pressing plate is fixedly installed on the vertically downward telescopic end of the third electric push rod.
[0013] Through the above technical solution, during use, when facing diaphragms of different sizes, the second electric push rod can drive the L rod to move. After moving to the appropriate position, the third electric push rod on the L rod can drive the pressing plate to move downward to press the diaphragm, thereby facilitating subsequent cutting.
[0014] As an improvement to the above technical solution, a collection drawer is slidably connected to the inner bottom wall of the collection box, and a pull rod is fixedly installed on the outer side surface of the collection drawer.
[0015] Through the above technical solution, the collection drawer can facilitate the staff to clean up the waste and impurities in the collection box in a unified manner.
[0016] As an improvement to the above technical solution, a second filter is fixedly installed on the feed end of the collection hood.
[0017] Through the above technical solution, the second filter can prevent larger objects from entering the collection cover.
[0018] As an improvement of the above technical solution, the sliding assembly includes a slider, one side of which is fixedly connected to the moving block, and a sliding groove adapted to the slider is provided inside the box.
[0019] Through the above technical solution, the slider and the slide groove can limit the moving block and make the moving block move more smoothly.
[0020] Beneficial effects of the utility model:
[0021] 1. When the utility model is in use, the first motor can control the movement of the moving block, and the first electric push rod on the moving block can drive the second motor and the cutting disc to move downward to cut the diaphragm. During cutting, the moving block can drive the collecting cover to move so that the collecting cover is always located above the cutting point. The exhaust fan can draw the waste generated by cutting into the collection box through the elastic bellows and the collecting cover, thereby achieving the purpose of efficiently and quickly cleaning the cutting waste.
[0022] 2. During the use of the present invention, when facing diaphragms of different sizes, the second electric push rod can drive the L rod to move. After moving to the appropriate position, the third electric push rod on the L rod can drive the pressing plate to move downward to press the diaphragm, thereby facilitating subsequent cutting and increasing the scope of application of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;
[0024] Figure 2 This is a schematic diagram of the front cross-sectional structure of the utility model;
[0025] Figure 3 This is a schematic diagram of the cutting assembly structure of the utility model.
[0026] Figure markings: 1. Box body; 2. First motor; 3. Threaded rod; 4. Moving block; 5. Cutting assembly; 51. First electric push rod; 52. Second motor; 53. Cutting disc; 6. Sliding assembly; 61. Slider; 62. Slide; 7. Collection box; 8. Exhaust fan; 9. Elastic bellows; 10. Fixed plate; 11. Collection cover; 12. First filter; 13. Second electric push rod; 14. L rod; 15. Third electric push rod; 16. Pressing plate; 17. Collection drawer; 18. Second filter. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0028] like Figure 1-3 As shown, the utility model provides a technical solution: an IML membrane cutting device, comprising a box body 1, a first motor 2 is fixedly installed on one side of the box body 1, a threaded rod 3 is fixedly installed on the output end of the first motor 2 that passes through the box body 1, one end of the threaded rod 3 is rotatably connected to the inner wall of the box body 1, and a moving block 4 is threadedly connected to the outer surface of the threaded rod 3.
[0029] Furthermore, a cutting assembly 5 is provided inside the moving block 4, and the cutting assembly 5 includes a first electric push rod 51, which is fixedly installed inside the moving block 4, and a second motor 52 is fixedly installed at the vertically downward telescopic end of the first electric push rod 51, and a cutting disk 53 is fixedly installed at the output end of the second motor 52. When in use, the second motor 52 can drive the cutting disk 53 to rotate, and the first electric push rod 51 can drive the second motor 52 and the cutting disk 53 to move downward to cut the diaphragm.
[0030] Furthermore, a sliding assembly 6 is provided on the top of the moving block 4. The sliding assembly 6 includes a slider 61. One side of the slider 61 is fixedly connected to the moving block 4. A slide groove 62 is provided inside the box 1 to match the slider 61. The slider 61 and the slide groove 62 can limit the position of the moving block 4 and make the moving block 4 move more smoothly.
[0031] Furthermore, a collection box 7 is fixedly mounted on the top of the box body 1. A collection drawer 17 is slidably connected to the inner bottom wall of the collection box 7. A pull rod is fixedly mounted on the outer side of the collection drawer 17. The collection drawer 17 facilitates the staff to uniformly clean out the waste and impurities in the collection box 7. An exhaust fan 8 is fixedly mounted on one side of the collection box 7. The air inlet end of the exhaust fan 8 extends through the interior of the collection box 7 and is fixedly connected to a first filter 12. The first filter 12 can reduce the waste and impurities in the collection box 7 from entering the exhaust fan 8.
[0032] Furthermore, an elastic bellows 9 is fixedly mounted on one side of the collection box 7, a fixed plate 10 is fixedly mounted on the outer surface of the movable block 4, and a collection cover 11 is fixedly mounted inside the fixed plate 10. One end of the elastic bellows 9 extends through the interior of the box body 1 and is fixedly connected to the collection cover 11. A second filter 18 is fixedly mounted on the feed end of the collection cover 11 to prevent larger objects from entering the collection cover 11.
[0033] Furthermore, a second electric push rod 13 is fixedly mounted on the inner bottom wall of the box body 1. An L-shaped rod 14 is fixedly mounted on the telescopic end of the second electric push rod 13. A third electric push rod 15 is fixedly mounted inside the L-shaped rod 14. A pressing plate 16 is fixedly mounted on the vertically downward telescopic end of the third electric push rod 15. During use, when facing diaphragms of different sizes, the second electric push rod 13 can drive the L-shaped rod 14 to move. After moving to the appropriate position, the third electric push rod 15 on the L-shaped rod 14 can drive the pressing plate 16 to move downward to press the diaphragm, thereby facilitating subsequent cutting.
[0034] The implementation principle of the present utility model is as follows: when in use, the second electric push rod 13 can drive the L rod 14 to move, and the third electric push rod 15 on the L rod 14 can drive the pressing plate 16 to move downward to press the diaphragm, and the first motor 2 can drive the threaded rod 3 to rotate. The threaded rod 3 can drive the moving block 4 to move with the cooperation of the slider 61 and the slide groove 62, and the moving block 4 can drive the first electric push rod 51, the second motor 52 and the cutting disk 53 to move, and the second motor 52 can drive the cutting disk 53 to rotate. The first electric push rod 51 can drive the second motor 52 and the cutting disk 53 to move downward to cut the diaphragm. During cutting, the moving block 4 can drive the collecting cover 11 to move so that the collecting cover 11 is always above the cutting point. The exhaust fan 8 can draw the waste generated by cutting into the collection box 7 through the elastic bellows 9 and the collecting cover 11, thereby achieving the purpose of efficiently and quickly cleaning the cutting waste.
[0035] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same.
Claims
1. An IML film cutting device, characterized in that: The invention comprises a box body (1): a first motor (2) is fixedly mounted on one side of the box body (1); a threaded rod (3) is fixedly mounted on the output end of the first motor (2) which passes through the box body (1); one end of the threaded rod (3) is rotatably connected to the inner wall of the box body (1); a moving block (4) is threadedly connected to the outer surface of the threaded rod (3); a cutting assembly (5) is arranged inside the moving block (4); and a sliding assembly (6) is arranged on the top of the moving block (4); A collecting box (7) is fixedly mounted on the top of the box body (1), an exhaust fan (8) is fixedly mounted on one side of the collecting box (7), an air inlet end of the exhaust fan (8) passes through the interior of the collecting box (7), an elastic bellows (9) is fixedly mounted on one side of the collecting box (7), a fixing plate (10) is fixedly mounted on the outer surface of the moving block (4), a collecting cover (11) is fixedly mounted inside the fixing plate (10), and one end of the elastic bellows (9) passes through the interior of the box body (1) and is fixedly connected to the collecting cover (11).
2. The IML film cutting device according to claim 1, characterized in that: The cutting assembly (5) comprises a first electric push rod (51), the first electric push rod (51) being fixedly mounted inside the moving block (4), a second motor (52) being fixedly mounted on a vertically downward telescopic end of the first electric push rod (51), and a cutting disc (53) being fixedly mounted on an output end of the second motor (52).
3. The IML film cutting device according to claim 1, characterized in that: The exhaust fan (8) passes through the air inlet end of the collecting box (7) and is fixedly mounted with a first filter (12).
4. The IML film cutting device according to claim 1, characterized in that: A second electric push rod (13) is fixedly mounted on the inner bottom wall of the box body (1), an L-rod (14) is fixedly mounted on the telescopic end of the second electric push rod (13), a third electric push rod (15) is fixedly mounted inside the L-rod (14), and a pressing plate (16) is fixedly mounted on the vertically downward telescopic end of the third electric push rod (15).
5. The IML film cutting device according to claim 1, characterized in that: The inner bottom wall of the collection box (7) is slidably connected to a collection drawer (17), and a pull rod is fixedly installed on the outer side surface of the collection drawer (17).
6. The IML film cutting device according to claim 1, characterized in that: A second filter screen (18) is fixedly mounted on the feed end of the collecting cover (11).
7. The IML film cutting device according to claim 1, characterized in that: The sliding assembly (6) comprises a slider (61), one side of which is fixedly connected to the moving block (4), and a sliding groove (62) adapted to the slider (61) is provided inside the box (1).
Citation Information
Patent Citations
Glue opening cutting device of IML decorative part
CN211105398U