Novel brick pressing mold with exhaust function

By evenly opening the exhaust groove on the top plate of the brick press mold and setting the exhaust passage with a gradually larger aperture, the problems of low efficiency and inability to discharge gas caused by frequent lifting of the brick press are solved, and efficient and rapid brick forming is achieved.

CN223223602UActive Publication Date: 2025-08-15REFRACTORY MATERIAL OF SINOSTEEL CORP
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Patent Information

Application Number
CN202422415921.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-08-15
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

During the pressing process of existing brick presses, frequent lifting of the upper mold leads to low brick pressing efficiency and some gas cannot be discharged, affecting the brick forming quality.

Method used

The exhaust slot is evenly opened on the top plate surface of the brick pressing mold, and a number of exhaust channels through the thickness direction of the top plate are provided at the root of the exhaust slot. The aperture gradually increases from the bottom surface to the top surface, and a coaxially connected first- and second-level exhaust hole design is adopted to achieve rapid exhaust.

Benefits of technology

The brick pressing efficiency is improved, the brick blank molding quality is ensured, and rapid exhaust gas is achieved without affecting the molding quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223223602U_ABST
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Abstract

The utility model provides a novel brick pressing die with an exhaust function, which comprises a top plate, at least one exhaust groove which is concavely arranged is arranged on the upper surface of the top plate, two ends of the exhaust groove penetrate through two side walls of the top plate, and a plurality of exhaust channels which penetrate through the thickness direction of the top plate are arranged at the root of the exhaust groove; wherein the hole diameter of the exhaust channel is gradually increased from the bottom surface to the top surface of the top plate, and the top plate has a use state of moving up and down during working; the brick pressing device is reasonable in design structure and convenient to operate, the quick exhaust effect in the brick pressing process is achieved by evenly forming the exhaust channels in the surface of the top plate, the hole diameter of the exhaust channels is designed to be small at the end close to powder, and the hole diameter of the exhaust channels is designed to be large at the end away from the powder. The air exhausting device is used for rapidly exhausting air on the premise that the green brick forming quality is not affected and has the advantages of being high in working efficiency and good in green brick forming quality.
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Description

Technical Field

[0001] The utility model belongs to the technical field of brick pressing mould design, and particularly relates to a novel brick pressing mould with an exhaust function. Background Art

[0002] Brick pressing molds are a key component used in the production of brick products, and they directly affect the quality and production efficiency of bricks. At present, brick press manufacturers need to exhaust the gas in the powder through the gap between the upper mold and the side plate of the lower mold cavity when pressing bricks. In order to fully exhaust the gas, the upper mold is usually lifted a certain distance during the pressing and exhausting stage to expand the exhaust gap channel between the upper mold and the side plate of the lower mold cavity. After staying for a period of time, the upper mold is pressed down again. On the one hand, this operation method has the problem of low brick pressing efficiency due to the frequent lifting of the upper mold. On the other hand, when the upper mold moves downward, some of the gas in the mold cavity cannot be discharged, resulting in poor quality of brick molding. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a new brick pressing mold with an exhaust function, which realizes the rapid exhaust effect during the brick pressing process by evenly opening exhaust channels on the surface of the top plate, and the aperture of the exhaust channel is designed to be smaller at the end close to the powder and larger at the end away from the powder, so as to quickly exhaust without affecting the quality of brick forming. It has the advantages of high work efficiency and good brick forming quality.

[0004] The technical solution adopted by the utility model is: a new brick pressing mold with exhaust function, comprising:

[0005] The top plate has at least one concave exhaust groove on its upper surface, the two ends of the exhaust groove pass through the two side walls of the top plate, and a plurality of exhaust channels are opened at the root of the exhaust groove and pass through the thickness direction of the top plate;

[0006] Among them, the aperture of the exhaust channel gradually increases from the bottom surface to the top surface of the top plate. The top plate has an up and down movement state when working. In the process of its downward movement to press the brick raw materials, the air in the space below the top plate can enter the exhaust groove from the exhaust channel and finally complete the exhaust work.

[0007] The exhaust channel includes a primary exhaust hole and a secondary exhaust hole that are coaxial and interconnected. The aperture of the primary exhaust hole is smaller than that of the secondary exhaust hole, and the primary exhaust hole is arranged on a side close to the lower surface of the top plate.

[0008] The height of the first-level exhaust hole is smaller than that of the second-level exhaust hole.

[0009] The aperture of the first-level exhaust hole is 5-6 mm, and the height is 5-7 mm.

[0010] The plurality of exhaust channels are distributed at equal intervals in the exhaust groove.

[0011] The distance between two adjacent exhaust channels is 50-60 mm.

[0012] The brick pressing mold also includes a bottom plate, two side plates and two blocking plates. The two side plates are arranged at both sides of the bottom plate, the two blocking plates are arranged at both ends of the bottom plate, and the top plate is movably arranged in the space formed by the bottom plate, the side plates and the blocking plates.

[0013] When the number of the exhaust grooves is greater than or equal to two, the plurality of exhaust grooves are evenly distributed on the surface of the top plate.

[0014] The beneficial effects of the utility model are:

[0015] The utility model has a reasonable design structure and is easy to operate. It adopts the method of evenly opening exhaust channels on the surface of the top plate to achieve a rapid exhaust effect during the brick pressing process. The aperture of the exhaust channel is designed to be smaller at the end close to the powder and larger at the end away from the powder, so as to quickly exhaust without affecting the quality of brick forming. It has the advantages of high work efficiency and good brick forming quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional diagram of the utility model;

[0017] Figure 2 This is an exploded view of the present utility model;

[0018] Figure 3 A three-dimensional diagram of the top plate of the utility model;

[0019] Figure 4 It is a cross-sectional view of the top plate of the utility model.

[0020] Among them: 1. Top plate; 101. Exhaust slot; 102. Exhaust channel; 1021. First-level exhaust hole; 1022. Second-level exhaust hole; 2. Bottom plate; 3. Side plate; 4. Blocking plate. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] As shown in the figure, a new brick pressing mold with exhaust function includes a top plate 1, a bottom plate 2, two side plates 3 and two blocking plates 4. The two side plates 3 are arranged on both sides of the bottom plate 2, and the two blocking plates 4 are arranged at both ends of the bottom plate 2. The top plate 1 is movably arranged in the space formed by the bottom plate 2, the side plates 3 and the blocking plates 4. When working, the bottom plate 2, the side plates 3 and the blocking plates 4 are installed in the mold frame, and the top plate 1 is installed on the pressing plate of the brick press. The space formed by the bottom plate 2, the side plates 3 and the blocking plates 4 can be filled with powder. The powder can be compacted during the downward movement of the top plate 1, thereby forming the brick blank.

[0023] At least one concave exhaust groove 101 is provided on the upper surface of the top plate 1. The purpose of providing the exhaust groove 101 is to prevent the exhaust passage 102 from being blocked after the pressure plate and the top plate 1 are connected since the top plate 1 needs to be connected to the pressure plate of the brick press. The two ends of the exhaust groove 101 pass through the two side walls of the top plate 1. At the root of the exhaust groove 101, there are multiple exhaust passages 102 that pass through the thickness direction of the top plate 1. The aperture of the exhaust passage 102 gradually increases from the bottom surface to the top surface of the top plate 1. When the top plate 1 is working, it has an up and down movement state. During the process of its downward movement to press the brick raw materials, the air in the space below the top plate 1 can enter the exhaust groove 101 from the exhaust passage 102 and finally complete the exhaust work.

[0024] The above structure uses the exhaust channel 102 to connect the upper space of the top plate 1 with the lower space when the bricks are made, so that during the brick pressing process, the air inside the mold cavity can enter the exhaust groove 101 from the exhaust channel 102, thereby achieving the exhaust effect. Since the aperture of the exhaust channel 102 is larger at the top and smaller at the bottom, the purpose of the exhaust channel 102 can be achieved.

[0025] In this example, the exhaust channel 102 includes a first-level exhaust hole 1021 and a second-level exhaust hole 1022 that are coaxial and interconnected. The aperture of the first-level exhaust hole 1021 is smaller than that of the second-level exhaust hole 1022, and the first-level exhaust hole 1021 is arranged on the side close to the lower surface of the top plate 1. In this example, the aperture of the first-level exhaust hole 1021 is smaller than that of the second-level exhaust hole 1022. The purpose is to avoid excessive powder from entering the exhaust channel 102 during the brick pressing process, thereby avoiding adverse effects on the forming of the brick blanks. On the other hand, in the process of gas entering the second-level exhaust hole 1022 from the first-level exhaust hole 1021, the aperture suddenly increases, thereby reducing the air pressure entering the second-level exhaust hole 1022, which is more conducive to gas discharge.

[0026] Specifically, the height of the first-level exhaust hole 1021 is smaller than the height of the second-level exhaust hole 1022. The aperture of the first-level exhaust hole 1021 is 5-6 mm, and the height is 5-7 mm. In this example, the aperture of the first-level exhaust hole 1021 is 6 mm, and the height is 5 mm. Different aperture and height dimensions can also be designed according to the actual thickness and actual width of the top plate 1.

[0027] The plurality of exhaust channels 102 are distributed at equal intervals in the exhaust slot 101 . Specifically, the spacing between two adjacent exhaust channels 102 is 50-60 mm. Exhaust channels 102 with different spacings can be designed according to the actual size of the top plate 1 .

[0028] When the number of the exhaust grooves 101 is greater than or equal to two, the multiple exhaust grooves 101 are evenly distributed on the surface of the top plate 1. When the number of the exhaust grooves 101 is one, the exhaust groove 101 is located in the middle of the top plate 1. The number of the exhaust grooves 101 is also specifically designed according to the actual size of the top plate 1, for example:

[0029] When the width of the top plate 1 is less than 160 mm, only one exhaust groove 101 is designed in the middle;

[0030] When the width of the top plate 1 is 161-200 mm, two or three exhaust slots 101 may be evenly distributed on the top plate 1;

[0031] When the width of the top plate 1 is 201-300 mm, three exhaust slots 101 may be evenly distributed on the top plate 1;

[0032] When the width of the top plate 1 is 301-400 mm, five exhaust slots 101 may be evenly distributed on the top plate 1;

[0033] When the width of the top plate 1 is 401-550 mm, seven exhaust slots 101 can be evenly distributed on the top plate 1 .

[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A new brick pressing mold with exhaust function, characterized in that: include: The top plate has at least one concave exhaust groove on its upper surface, the two ends of the exhaust groove pass through the two side walls of the top plate, and a plurality of exhaust channels are opened at the root of the exhaust groove and pass through the thickness direction of the top plate; Among them, the aperture of the exhaust channel gradually increases from the bottom surface to the top surface of the top plate. The top plate has an up and down movement state when working. In the process of its downward movement to press the brick raw materials, the air in the space below the top plate can enter the exhaust groove from the exhaust channel and finally complete the exhaust work.

2. A novel brick pressing mold with exhaust function according to claim 1, characterized in that: The exhaust channel includes a primary exhaust hole and a secondary exhaust hole that are coaxial and interconnected. The aperture of the primary exhaust hole is smaller than that of the secondary exhaust hole, and the primary exhaust hole is arranged on a side close to the lower surface of the top plate.

3. A novel brick pressing mold with exhaust function according to claim 2, characterized in that: The height of the first-stage exhaust hole is smaller than that of the second-stage exhaust hole.

4. A novel brick pressing mold with exhaust function according to claim 3, characterized in that: The diameter of the first-stage exhaust hole is 5-6mm and the height is 5-7mm.

5. The novel brick pressing mold with exhaust function according to claim 1 is characterized in that: A plurality of exhaust channels are distributed at equal intervals in the exhaust slot.

6. The novel brick pressing mold with exhaust function according to claim 5, characterized in that: The distance between two adjacent exhaust channels is 50-60 mm.

7. The novel brick pressing mold with exhaust function according to claim 1 is characterized in that: The brick pressing mold also includes a bottom plate, two side plates and two blocking plates. The two side plates are arranged on both sides of the bottom plate, the two blocking plates are arranged at both ends of the bottom plate, and the top plate is movably arranged in the space formed by the bottom plate, the side plates and the blocking plates.

8. The novel brick pressing mold with exhaust function according to claim 1 is characterized in that: When the number of the exhaust grooves is greater than or equal to two, the multiple exhaust grooves are evenly distributed on the surface of the top plate.