Novel forming and processing equipment for reinforced and toughened nylon

Through the design of push rod, positioning ring and snap ring, combined with cooling groove and condensation channel, the lack of cooling and shaping during nylon molding is solved, rapid cooling and shaping is achieved, and the accuracy and production efficiency of nylon molding is improved.

CN223223809UActive Publication Date: 2025-08-15HEZE BAIGANG NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422093819.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-08-15
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

The existing nylon molding technology lacks rapid cooling and shaping links, resulting in a long production cycle and is unable to meet the needs of large-scale and efficient production.

Method used

Design push rods, positioning rings and snap rings, combined with cooling grooves and condensation channels in the base, ensure rapid cooling and shaping after nylon is formed, pushing the smooth launch of the molded product through the push rod, and preventing the push rod from falling off when the mold is disassembled.

Benefits of technology

It improves the accuracy, efficiency and safety of nylon molding, and improves production efficiency and finished product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses novel strong toughened nylon forming processing equipment which comprises a base, a supporting column and a motor are fixedly connected to the upper surface of the base, a synchronous mover is fixedly connected to the output end of the motor, a first hydraulic cylinder is fixedly connected to the side surface of the synchronous mover, a first piston rod is arranged on the first hydraulic cylinder, and a second piston rod is arranged on the second hydraulic cylinder. The other end of the first piston rod is fixedly connected with a mold body, and a second hydraulic cylinder and a second piston rod are arranged at the top of the mold body. A forming cavity, a push rod and a positioning ring are arranged in the mold body, a clamping ring is arranged on the positioning ring, and a cooling groove and a condensation channel are formed in the base. By means of the device, through cooperation of the push rod, the positioning ring, the cooling groove and the condensation channel, the nylon forming precision is effectively guaranteed, disassembly is convenient, rapid cooling and shaping are achieved, and the nylon forming quality and production efficiency are greatly improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of nylon molding, in particular to a novel strong and toughened nylon molding processing equipment. Background Art

[0002] With the increasing demand for high-performance materials in industrial production, the strength and toughness of traditional nylon materials can no longer meet the requirements of some demanding applications. In order to improve the performance of nylon materials, especially to enhance their toughness, nylon materials are gradually being widely used.

[0003] Existing nylon molding technology mostly uses simple air blowing for cooling, but this method affects production efficiency and product consistency. For example, a Chinese patent discloses "a new type of strong and toughened nylon molding processing equipment", and its application number is "CN202223057188.2". It uses a lifter that can move up and down on the upper wall of the melting chamber, and a conveying rod is fixed on the lower end face of the lifter to efficiently melt the material. The material in and out is controlled by opening and closing the cavity, reducing material oxidation, improving injection molding efficiency, and reducing leaks. However, it lacks rapid control of the cooling and shaping links, resulting in a long production cycle and cannot meet the high efficiency requirements of large-scale production. Utility Model Content

[0004] The present utility model aims to address at least one of the technical problems existing in the prior art by providing a novel strong and toughened nylon molding and processing device. Through the design of a push rod, a positioning ring, and a retaining ring, the push rod pushes the formed nylon, ensuring smooth ejection of the finished product and effectively preventing the push rod from falling off during mold removal. Cooling grooves and condensation channels within the base ensure rapid cooling and finalization of the nylon after forming, thereby improving production efficiency and finished product quality, and enhancing the precision, efficiency, and safety of the molding process.

[0005] The present invention also provides a new type of strong and toughened nylon molding processing equipment as described above, comprising: a base, the upper surface of the base is fixedly connected to a support column and a motor, the output end of the motor is fixedly connected to a synchronous mover, the side surface of the synchronous mover is fixedly connected to a first hydraulic cylinder, the first hydraulic cylinder is provided with a first piston rod, the other end of the first piston rod is fixedly connected to a mold body, the top of the mold body is provided with a second hydraulic cylinder and a second piston rod; the mold body is provided with a forming cavity, a push rod and a positioning ring, the positioning ring is provided with a retaining ring, and the base is provided with a cooling groove and a condensation channel. Through the above device, through the cooperation of the push rod, positioning ring, cooling groove and condensation channel, the precision of nylon molding and the convenience of disassembly are effectively ensured, rapid cooling and shaping are achieved, and the molding quality and production efficiency of nylon are greatly improved.

[0006] According to the novel strong toughened nylon molding processing equipment described in the utility model, the number of the support columns is two, and the support columns are located on both sides of the cooling tank. Through the above device, the support function of the support columns ensures the stability of the equipment.

[0007] According to the novel strong and toughened nylon molding equipment described in the utility model, there are two synchronous movers, both of which are movably connected to the support column. Through the above device, the synchronous movers enable the mold body to move smoothly along the support column, thereby improving the working efficiency of the equipment.

[0008] According to the new strong and toughened nylon molding equipment described in this utility model, the upper surface of the support column is fixedly connected to a top plate, the upper surface of the top plate is fixedly connected to a conveying shell, and the bottom of the conveying shell is provided with a nozzle. Through this device, liquid raw materials are added to the interior of the mold body through the nozzle to ensure uniform distribution of the raw materials.

[0009] According to the novel strong and toughened nylon molding equipment described in this utility model, the second hydraulic cylinder is fixedly connected to the lower surface of the top plate, and the second piston rod is located on the second hydraulic cylinder. The second piston rod and the molding chamber have the same size. With this arrangement, the pressure applied by the second hydraulic cylinder can be precisely applied to the molding chamber, ensuring the quality of the nylon molding.

[0010] According to the novel strong and toughened nylon molding equipment described in this utility model, the push rod is located below the molding cavity, and the positioning ring is located at the inner bottom of the mold body. The push rod is slidably connected to the positioning ring. Through this device, the positioning ring positions the push rod, ensuring smooth movement of the push rod and facilitating the ejection of the formed nylon.

[0011] According to the novel strong and toughened nylon molding equipment described in this utility model, the semicircular retaining ring engages with the bottom of the push rod and is located on the inner right side of the mold body. This device effectively secures the push rod via the retaining ring, preventing displacement during the molding process, ensuring molding accuracy, and preventing the push rod from falling off when the mold body is disassembled.

[0012] According to the novel strong and toughened nylon molding equipment described in this utility model, the cooling trough is the same shape and size as the mold body, the condensation channel is located outside the cooling trough, and the condensation channel is provided with a condensation water inlet pipe and a condensation water outlet pipe, the condensation water inlet pipe being located below the condensation water outlet pipe. With this device, the condensation channel can quickly cool the formed nylon, allowing it to be quickly fixed and improving production efficiency.

[0013] Beneficial effects

[0014] Compared to existing technologies, this new type of strong and toughened nylon molding equipment utilizes a push rod, positioning ring, and retaining ring design. The push rod pushes the formed nylon, ensuring smooth ejection of the finished product and effectively preventing the push rod from falling during mold removal. Cooling grooves and condensation channels within the base ensure rapid cooling and finalization of the nylon after forming, thereby improving production efficiency and finished product quality, and enhancing the precision, efficiency, and safety of the molding process. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0016] Figure 1 This is the front view of the strengthening and toughening nylon molding processing equipment of the utility model;

[0017] Figure 2 This is the utility model of strong toughening nylon molding processing equipment Figure 1 Front cross-sectional view;

[0018] Figure 3 This is the utility model of strong toughening nylon molding processing equipment Figure 1 Left side sectional view;

[0019] Figure 4 This is the new type of strong toughening nylon molding processing equipment Figure 2 Enlarged view of point A in the middle;

[0020] Figure 5 This is the utility model of strong toughening nylon molding processing equipment Figure 3 Enlarged view of point B in the middle.

[0021] Legend:

[0022] 1. Base; 2. Support column; 3. Motor; 4. Synchronous mover; 5. First hydraulic cylinder; 6. First piston rod; 7. Mold body; 8. Forming cavity; 9. Top plate; 10. Conveying shell; 11. Nozzle; 12. Second hydraulic cylinder; 13. Second piston rod; 14. Push rod; 15. Snap ring; 16. Positioning ring; 17. Cooling trough; 18. Condensation channel; 19. Condensation water inlet pipe; 20. Condensation water outlet pipe. DETAILED DESCRIPTION

[0023] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0024] Reference Figure 1-5, the utility model embodiment is a new type of strong toughened nylon molding processing equipment, which includes: a base 1, the upper surface of the base 1 is fixedly connected to a support column 2 and a motor 3, the number of the support columns 2 is two, the support columns 2 are located on both sides of the cooling trough 17, the upper surface of the support column 2 is fixedly connected to a top plate 9, the upper surface of the top plate 9 is fixedly connected to a conveying shell 10, the conveying shell 10 accommodates and conveys raw materials, a nozzle 11 is provided at the bottom of the conveying shell 10, the nozzle 11 injects the liquid raw material into the mold body 7, the output end of the motor 3 is fixedly connected to a synchronous mover 4, the synchronous mover 4 is a prior art and will not be described in detail here, the number of the synchronous movers 4 is two, and the two synchronous movers 4 are both movably connected to the support column 2, a first hydraulic cylinder 5 is fixedly connected to the side surface of the synchronous mover 4, which is a prior art and will not be described in detail here. A first piston rod 6 is provided on the first hydraulic cylinder 5, which is a prior art and will not be described in detail here. The other end of the first piston rod 6 is fixedly connected to the mold body 7, which is a prior art and will not be described in detail here. A second hydraulic cylinder 12 and a second piston rod 13 are provided on the top of the mold body 7, which are prior art and will not be described in detail here. The second hydraulic cylinder 12 is fixedly connected to the lower surface of the top plate 9, and the second piston rod 13 is located on the second hydraulic cylinder 12. The second piston rod 13 has the same size as the forming cavity 8.

[0025] The mold body 7 is internally provided with a forming cavity 8, a push rod 14 and a positioning ring 16. The forming cavity 8 is used for forming nylon. The push rod 14 pushes the formed nylon through its action to facilitate removal. The positioning ring 16 ensures the accurate positioning of the push rod 14. The push rod 14 is located below the forming cavity 8. The positioning ring 16 is located at the inner bottom of the mold body 7. The push rod 14 is slidably connected to the positioning ring 16. A snap ring 15 is provided on the positioning ring 16. The snap ring 15 prevents the push rod 14 from falling off when the mold body 7 is disassembled. The snap ring 15 is engaged with the bottom of the push rod 14. The snap ring 15 is in the shape of a semicircular ring. The retaining ring 15 is located on the inner right side of the mold body 7. A cooling groove 17 and a condensation channel 18 are provided inside the base 1. The cooling groove 17 is responsible for cooling and shaping the nylon after forming. The condensation channel 18 quickly cools the mold and the formed nylon. The cooling groove 17 has the same shape and size as the mold body 7. The condensation channel 18 is located on the outside of the cooling groove 17. A condensation water inlet pipe 19 and a condensation water outlet pipe 20 are provided on the condensation channel 18. The condensation water inlet pipe 19 provides a cooling water source, and the condensation water outlet pipe 20 discharges used cooling water. The condensation water inlet pipe 19 is located below the condensation water outlet pipe 20.

[0026] Working principle: When in use, first, the liquid raw material is injected into the forming cavity 8 of the mold body 7 through the nozzle 11 of the conveying shell 10. Then, the first hydraulic cylinder 5 pushes the first piston rod 6 to press the mold body 7. At the same time, the second hydraulic cylinder 12 applies pressure through the second piston rod 13 to ensure the precise forming of the nylon material. After the forming is completed, the synchronous mover 4 is used to move the mold body 7 to the cooling groove 17 in the base 1, and it is quickly cooled by the cooling water in the condensation channel 18 to ensure the stable shaping of the formed nylon. After the cooling is completed, the push rod 14 is guided by the positioning ring 16 to push the formed nylon upward to facilitate its removal from the forming cavity 8. If the mold body 7 needs to be disassembled, the retaining ring 15 prevents the push rod 14 from falling off during the mold disassembly process, ensuring operational safety and the overall stability of the equipment.

[0027] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A new type of strong toughened nylon molding processing equipment, characterized in that, include: A base (1), wherein the upper surface of the base (1) is fixedly connected to a support column (2) and a motor (3), the output end of the motor (3) is fixedly connected to a synchronous mover (4), the side surface of the synchronous mover (4) is fixedly connected to a first hydraulic cylinder (5), a first piston rod (6) is provided on the first hydraulic cylinder (5), the other end of the first piston rod (6) is fixedly connected to a mold body (7), and a second hydraulic cylinder (12) and a second piston rod (13) are provided on the top of the mold body (7); The mold body (7) is provided with a forming cavity (8), a push rod (14) and a positioning ring (16), the positioning ring (16) is provided with a clamping ring (15), and the base (1) is provided with a cooling groove (17) and a condensation channel (18).

2. A new type of strong and toughened nylon molding processing equipment according to claim 1, characterized in that: There are two support columns (2), and the support columns (2) are located on both sides of the cooling groove (17).

3. The new strong toughened nylon molding processing equipment according to claim 1 is characterized in that: There are two synchronous movers (4), and both of the synchronous movers (4) are movably connected to the support column (2).

4. The novel strong toughened nylon molding and processing equipment according to claim 1 is characterized in that: The upper surface of the support column (2) is fixedly connected to a top plate (9), the upper surface of the top plate (9) is fixedly connected to a conveying shell (10), and a nozzle (11) is provided at the bottom of the conveying shell (10).

5. The novel strong toughened nylon molding and processing equipment according to claim 4 is characterized in that: The second hydraulic cylinder (12) is fixedly connected to the lower surface of the top plate (9), the second piston rod (13) is located on the second hydraulic cylinder (12), and the second piston rod (13) has the same size as the forming cavity (8).

6. The novel strong and toughened nylon molding and processing equipment according to claim 1 is characterized in that: The push rod (14) is located below the forming cavity (8), the positioning ring (16) is located at the inner bottom of the mold body (7), and the push rod (14) is slidably connected to the positioning ring (16).

7. The novel strong and toughened nylon molding and processing equipment according to claim 1 is characterized in that: The clamping ring (15) is engaged with the bottom of the push rod (14), and the clamping ring (15) is in the shape of a semicircular ring. The clamping ring (15) is located on the inner right side of the mold body (7).

8. The novel strong and toughened nylon molding and processing equipment according to claim 1 is characterized in that: The cooling trough (17) has the same shape and size as the mold body (7); the condensation channel (18) is located outside the cooling trough (17); a condensation water inlet pipe (19) and a condensation water outlet pipe (20) are provided on the condensation channel (18); the condensation water inlet pipe (19) is located below the condensation water outlet pipe (20).

Citation Information

Patent Citations

  • Novel forming and processing equipment for reinforced and toughened nylon

    CN218906090U