Vacuum forming machine for automobile foot mat

Abstract

The utility model relates to an automobile foot mat vacuum forming machine which comprises a machine frame, and a discharging mechanism used for containing a raw material roll and a discharging mechanism used for cutting products are arranged on the two sides of the machine frame respectively. A heating mechanism and a forming mechanism are arranged in the rack, the heating mechanism is adjacent to the discharging mechanism, the forming mechanism is adjacent to the discharging mechanism, a conveying mechanism for carrying raw materials to sequentially pass through the heating mechanism and the forming mechanism is arranged in the rack, and continuous raw materials are carried by the conveying mechanism to sequentially pass through the heating mechanism and the forming mechanism from the discharging mechanism. The raw materials are softened by the heating mechanism, the softened raw materials are continuously formed by the forming mechanism, and finally two adjacent products on the raw materials are separated from the raw materials through the discharging mechanism, so that the continuous production effect is achieved, and the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of foot pad forming equipment, in particular to a vacuum forming machine for automobile foot pads. Background Art

[0002] Car floor mats are essential accessories for cars. They are mainly used to improve driving comfort, prevent pollution, provide an easy-to-clean and hygienic environment, and have water-absorbing and anti-slip functions. In the process of car floor mat processing, stamping is usually used to achieve the processing of car floor mats.

[0003] Currently, when processing foot pads, two molds are usually set up, the raw materials are placed in the molds, and then the upper and lower molds are closed by hydraulic means to squeeze the raw materials and hydraulically form the foot pads. However, after the foot pads are formed, there will be some excess material at the edges, which needs to be cut. In the existing method, when cutting, most of the foot pads are taken out after forming and then cut. The overall operation process is relatively cumbersome, which reduces production efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a vacuum forming machine for automobile floor mats, in order to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a car floor mat vacuum forming machine includes a frame, and a discharge mechanism for placing raw material rolls and a blanking mechanism for cutting products are respectively provided on both sides of the frame; a heating mechanism and a forming mechanism are provided in the frame, the heating mechanism and the discharge mechanism are adjacent to each other, and the forming mechanism and the blanking mechanism are adjacent to each other, and a conveying mechanism is provided in the frame for carrying the raw materials through the heating mechanism and the forming mechanism in sequence.

[0006] Compared with the existing technology, the conveying mechanism carries continuous raw materials from the unloading mechanism through the heating mechanism and the forming mechanism in sequence. The heating mechanism softens the raw materials, and the forming mechanism continuously forms the softened raw materials. Finally, the unloading mechanism separates the two adjacent products on the raw materials from the raw materials, thereby achieving the effect of continuous production and improving production efficiency.

[0007] The preferred technical solution of the utility model is that the discharge mechanism includes a loading rack and a placement trough arranged on the top of the loading rack, a support rod for supporting the raw material roll is provided in the placement trough, a driving component for driving the support rod to rotate is installed on the loading rack, the driving component is located on one side of the placement trough, and a loading component for lifting the raw material to the top of the loading rack is installed on one side of the loading rack.

[0008] The preferred technical solution of the utility model is that the loading component includes a loading rod rotatably mounted on the outside of the loading rack and a power source, the end of the loading rod extends outside the loading rack and is provided with a slot for placing the support rod; the output end of the power source is rotatably connected to the loading rod through a connecting rod.

[0009] The preferred technical solution of the utility model is that the conveying mechanism includes two conveying rods symmetrically arranged in the frame, two through-grooves arranged parallel to each other in the upper and lower parts of the conveying rods, a double-row chain is arranged in the through-grooves, and two guide blocks supporting the double-row chains are arranged in parallel on the bottom surface of each through-grooves, the width of the guide blocks is adapted to the double-row chains, and spikes are fixedly installed on the double-row chains.

[0010] According to the preferred technical solution of the present invention, a discharge plate is fixedly installed at the end of the conveying rod, the discharge plate is adjacent to the left mounting plate, and a discharge protrusion extending toward the top of the conveying rod is obliquely provided on the end of the discharge plate, and the height of the discharge protrusion is higher than the height of the spike.

[0011] The preferred technical solution of the utility model is that the heating mechanism includes a heating rack slidably installed in the frame, and the heating rack is symmetrically installed with electric heating modules in the vertical direction; the two electric heating molds are respectively located on the upper and lower sides of the conveying mechanism and form a channel for the raw materials to pass through.

[0012] The preferred technical solution of the utility model is that the molding mechanism includes a molding frame located in the frame and a lifting component fixedly installed in the frame to drive the molding frame to move up and down in the frame, and a vacuum blister mold is fixedly installed in the molding frame.

[0013] The preferred technical solution of the utility model is that the lifting component includes a power source fixedly installed at the bottom of the frame and drive shafts located on both sides of the power source, and the two drive shafts are installed on the frame for parallel rotation; the output end of the power source is connected to the drive shaft through transmission; two lower lifting sprockets are fixedly installed on the drive shaft, and an upper lifting sprocket is provided directly above each lower lifting sprocket, and the upper lifting sprocket is rotatably installed on the frame; a lifting chain is provided between the lower lifting sprocket and the upper lifting sprocket; the forming frame is fixedly connected to the lifting chain.

[0014] According to the preferred technical solution of the utility model, a plurality of cooling fans are arranged right above the forming frame; the cooling fans are fixedly installed on the top of the frame; and the output ports of the cooling fans are vertically downward.

[0015] The preferred technical solution of the utility model is that the unloading mechanism includes a unloading rack installed on one side of the frame, and a transition component and a transfer component are provided on the unloading rack; a cutting component is provided between the transfer component and the transition component, the transfer component is used to transfer the raw materials and the products on the raw materials to the cutting component, and the cutting component is used to cut two adjacent products from the raw materials.

[0016] In addition to the technical problems solved by the present invention, the technical features that constitute the technical solutions, and the advantages brought about by the technical features of these technical solutions described above, other technical problems that can be solved by the present invention, other technical features included in the technical solutions, and the advantages brought about by these technical features will be further described in detail in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is an assembly stereogram of the utility model.

[0018] Figure 2 It is a three-dimensional schematic diagram of the discharge mechanism of the utility model.

[0019] Figure 3 It is an enlarged view of point A of the present utility model.

[0020] Figure 4 It is a three-dimensional schematic diagram of the conveying mechanism of the present utility model.

[0021] Figure 5 It is an enlarged view of point B of the present utility model.

[0022] Figure 6 It is the front view of the conveying mechanism of the present utility model.

[0023] Figure 7 It is a left view of the conveying rod of the present utility model.

[0024] Figure 8 It is a three-dimensional schematic diagram of a double-row chain of the present utility model.

[0025] Figure 9 It is a three-dimensional schematic diagram of the heating mechanism of the present utility model.

[0026] Figure 10 It is a three-dimensional schematic diagram of the forming mechanism of the present utility model.

[0027] Figure 11 It is a three-dimensional schematic diagram of the blanking mechanism of the present utility model.

[0028] Figure 12 It is a three-dimensional schematic diagram of the cutting component of the present utility model.

[0029] Explanation of the reference numerals: 01, frame; 02, unloading mechanism; 201, loading rack; 202, placement slot; 203, support rod; 204, driving component; 205, loading component; 206, gear; 207, support column; 208, rolling bearing; 209, loading rod; 210, slot; 211, connecting rod;

[0030] 03. Unloading mechanism; 301. Unloading frame; 302. Transition component; 303. Transfer component; 304. Cutting component; 305. Transfer frame; 306. First roller; 307. Second roller; 308. Transfer belt; 309. Tensioning frame; 310. Tensioning roller; 311. Cutting seat; 312. Cutting groove; 313. Roller; 314. Cutter; 315. Connecting seat; 316. Nut; 317. Screw; 318. Pressing seat; 319. Linear bearing; 320. Optical axis; 321. Transition frame; 322. Conveyor shaft; 323. Conveyor belt; 324. Driving rod;

[0031] 04. Heating mechanism; 401. Heating rack; 402. Electric heating module;

[0032] 05, forming mechanism; 501, forming frame; 502, lifting component; 503, driving shaft; 504, lower lifting sprocket; 505, upper lifting sprocket; 506, lifting chain; 507, guide shaft; 508, guide wheel; 509, guide groove; 510, cooling fan;

[0033] 06. Conveying mechanism; 601. Conveying rod; 602. Left mounting plate; 603. Right mounting plate; 604. Rotating shaft; 605. Through slot; 606. Double-row chain; 607. Guide block; 608. Spike; 609. Driving sprocket; 610. Upper left sprocket; 611. Lower left sprocket; 612. Upper right sprocket; 613. Lower right sprocket; 614. Tensioning sprocket; 615. Transition sprocket; 616. Sliding slot; 617. Sprocket seat; 618. Discharge plate; 619. Discharge protrusion; 620. Pressure roller; 621. Fixing slot;

[0034] 07. Power source. DETAILED DESCRIPTION

[0035] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0036] See also Figure 1-12 As shown, the vacuum forming machine for automotive floor mats of the present invention comprises a frame 01, with a discharge mechanism 02 for placing raw material rolls and a blanking mechanism 03 for cutting the finished products, respectively, located on either side of the frame 01. A heating mechanism 04 and a forming mechanism 05 are located within the frame 01. The heating mechanism 04 is adjacent to the discharge mechanism 02, while the forming mechanism 05 is adjacent to the blanking mechanism 03. A conveying mechanism 06 is located within the frame 01, which conveys the raw material from the discharge mechanism 02 through the heating mechanism 04 and the forming mechanism 05 in sequence.

[0037] During use, the operator places a roll of raw material on unwinding mechanism 02 and guides the end of the raw material into conveying mechanism 06. Conveying mechanism 06 moves the raw material into heating mechanism 04, where it is heated and softened. Conveying mechanism 06 then drives the softened raw material into forming mechanism 05, where it is vacuum-formed into a product. Since the formed product remains connected to the raw material, unloading mechanism 03 separates adjacent products from the raw material.

[0038] See also Figure 2-3 As shown, the unloading mechanism 02 comprises a loading rack 201 and a storage trough 202 located at the top of the loading rack 201. Within the storage trough 202 are support rods 203 for supporting the raw material rolls. A drive unit 204 is mounted on the loading rack 201 to rotate the support rods 203. Since the support rods 203 are inserted into the raw material rolls, they effectively secure the raw material rolls to the support rods 203. When the support rods 203 rotate, the raw material rolls on the support rods 203 rotate synchronously. The drive unit 204 is located on one side of the storage trough 202. A loading unit 205 is mounted on one side of the loading rack 201. When the operator transports raw material to the loading unit 205, the loading unit 205 lifts the raw material into the storage trough 202 at the top of the loading rack 201. The drive unit 204 then drives the raw material rolls to rotate within the storage trough 202, thereby loosening the raw material. This helps prevent tension and deformation of the raw material during the movement of the conveyor mechanism 06.

[0039] The driving component 204 includes a power source 07 mounted on one side of the loading rack 201. Gears 206 are mounted on the output end of the power source 07 and the support rod 203, which are meshed with each other. When the power source 07 is activated, the two gears 206 drive the support rod 203 to rotate within the placement slot 202. The power source 07 is a reduction motor, but other devices known in the art can also be used to act on the support rod 203 to cause it to rotate within the placement slot 202.

[0040] To ensure line contact between support rod 203 and mounting slot 202, support columns 207 are installed on either side of mounting slot 202. Support columns 207 are fixedly mounted to loading rack 201 and equipped with rolling bearings 208. When support rod 203 is placed in mounting slot 202, its outer circumference abuts against the two rolling bearings 208. As support rod 203 rotates, the two rolling bearings 208 rotate synchronously.

[0041] The loading component 205 includes a loading rod 209 rotatably mounted on the outside of the loading frame 201 and a power source 07. The end of the loading rod 209 extends outside the loading frame 201 and is provided with a slot 210 for placing the support rod 203. The output end of the power source 07 is rotatably connected to the loading rod 209 by a connecting rod 211.

[0042] During operation, the output end of power source 07 extends, placing loading rod 209 horizontally relative to loading frame 201. The operator then inserts support rod 203 onto the raw material roll and places the raw material roll and support rod 203 together into slot 210 on loading rod 209. The output end of power source 07 then retracts. Because both power source 07 and loading rod 209 are rotationally connected to loading frame 201 and are rotationally connected via connecting rod 211, when the output end of power source 07 retracts, loading rod 209 rotates in a circular motion outside loading frame 201. During this rotation, loading rod 209 moves the raw material roll from support rod 203 to the top of loading frame 201. The operator then moves the raw material roll from the top of loading frame 201 into placement slot 202 and engages two gears 206, completing the loading of the raw material roll. The power source 07 here is a cylinder, and other equipment in the prior art can also be used to act on the loading rod 209 to make it rotate outside the loading rack 201.

[0043] See also Figure 4-8 As shown, the conveying mechanism 06 includes two conveying rods 601 symmetrically arranged within the frame 01. A left mounting plate 602 and a right mounting plate 603 are respectively provided at both ends of each conveying rod 601. The left mounting plate 602 is adjacent to the unloading mechanism 03, and the right mounting plate 603 is adjacent to the unloading mechanism 02. A rotating shaft 604 is rotatably mounted between the two left mounting plates 602 via a rolling bearing 208. One end of the rotating shaft 604 is fixedly connected to a power source 07, which drives the rotating shaft 604 to rotate between the two left mounting plates 602. The power source 07 here is a reduction motor, but other devices in the prior art can also be used to act on the rotating shaft 604 to cause it to rotate between the two left mounting plates 602.

[0044] Two parallel through-slots 605 are arranged vertically within the conveyor rod 601. A double-row chain 606 is positioned within each through-slot 605. Two guide blocks 607 are positioned parallel to the bottom surface of each through-slot 605. The width of the guide blocks 607 matches the width of the double-row chain 606. The guide blocks 607 support the double-row chain 606 during its movement, ensuring that the double-row chain 606 remains horizontal throughout its movement within the through-slot 605. Spikes 608 are fixed to the double-row chain 606. During use, the edges of the raw materials are clipped onto the spikes 608, effectively securing the raw materials to the double-row chain 606. This prevents the raw materials from shifting during movement.

[0045] A driving sprocket 609 is fixedly mounted on the rotating shaft 604, an upper left sprocket 610 and a lower left sprocket 611 are rotatably mounted on the left mounting plate 602, an upper right sprocket 612 and a lower right sprocket 613 are fixedly mounted on the right mounting plate 603, the lower right sprocket 613 and the lower left sprocket 611 are on the same plane, the upper right sprocket 612 and the upper left sprocket 610 are on the same plane, a tensioning sprocket 614 is provided below the lower right sprocket 613, a transition sprocket 615 is provided below the upper right sprocket 612, and the double-row chain 606 is meshed and connected with the driving sprocket 609, the upper left sprocket 610, the upper right sprocket 612, the transition sprocket 615, the lower right sprocket 613, the lower left sprocket 611, and the tensioning sprocket 614 (as shown in FIG. Figure 6 As the rotating shaft 604 rotates, the tensioning sprocket 614 moves in the through slot 605 in the output rod.

[0046] The right mounting plate 603 is provided with a sliding groove 616. An I-shaped sprocket seat 617 is slidably connected within the sliding groove 616. The tensioning sprocket 614 is rotatably mounted on the sprocket seat 617. A power source 07 is fixedly mounted to the bottom of the right mounting plate 603. The output end of the power source 07 is fixedly connected to the sprocket seat 617. When the power source 07 is in operation, the drive sprocket 609 slides within the sliding groove 616. The sliding movement of the sprocket seat 617 tensions the double-row chain 606. While the power source 07 is a pneumatic cylinder, other conventional devices can also be used to act on the sprocket seat 617 to move it within the sliding groove 616.

[0047] A stripper plate 618 is fixedly mounted on the end of the conveyor rod 601, adjacent to the left mounting plate 602. A stripper protrusion 619 is obliquely positioned on the end of the stripper plate 618, extending toward the top of the conveyor rod 601. The protrusion 619 is taller than the spike 608. As the raw material passes through the stripper plate 618, the protrusion 619 separates the raw material from the spike 608.

[0048] A pressing wheel 620 is rotatably mounted on the top of the conveying rod 601 . The pressing wheel 620 is located directly above the upper right sprocket 612 and forms a gap for the raw materials to pass through.

[0049] A fixing groove 621 for the spike 608 is provided on the top of the through groove 605 located on the upper inner side of the conveying rod 601. The top of the spike 608 is located in the fixing groove 621. When the raw material is clamped on the spike 608, the spike 608 is prevented from being deformed during the movement of the raw material.

[0050] See also Figure 9 As shown, heating mechanism 04 includes a heating rack 401, which is slidably mounted within frame 01 via guide rails. Electric heating modules 402 are vertically symmetrically mounted on heating rack 401. These two modules are located above and below conveyor mechanism 06, forming a passage for the raw material. Heating rack 401 is slidably mounted within frame 01. When heating the raw material is not required, the operator can remove heating rack 401 from the frame for maintenance and to avoid overheating the raw material.

[0051] When conveyor mechanism 06 carries the raw material to heating mechanism 04, it stops operating. Heating mechanism 04 heats the raw material on conveyor mechanism 06 to soften it. Once softened, conveyor mechanism 06 starts operating and moves the softened raw material directly above forming mechanism 05. Forming mechanism 05 then shapes the softened raw material into a product, which remains attached to the raw material. While forming mechanism 05 is shaping the softened raw material, heating mechanism 04 continues to soften the raw material on conveyor mechanism 06, preparing it for the next shaping cycle by forming mechanism 05, thus achieving continuous production.

[0052] See also Figure 10As shown, the forming mechanism 05 comprises a forming frame 501 located within the frame 01 and a lifting component 502 fixedly mounted within the frame 01 to drive the forming frame 501 up and down within the frame 01. A vacuum forming mold is fixedly mounted within the forming frame 501. The lifting component 502 comprises a power source 07 fixedly mounted at the bottom of the frame 01 and drive shafts 503 located on either side of the power source 07. The two drive shafts 503 are rotatably mounted parallel to the frame 01 via bearing blocks. A chain drive connects the output end of the power source 07 to the drive shafts 503. Two lower lifting sprockets 504 are fixedly mounted on the drive shafts 503. Directly above each lower lifting sprocket 504 is an upper lifting sprocket 505, which is rotatably mounted to the frame 01 via bearing blocks. A lifting chain 506 is provided between the lower and upper lifting sprockets 504 and 505. The forming frame 501 is fixedly connected to the lifting chains 506. When the power source 07 is started, it drives the forming frame 501 to move up and down.

[0053] In order to ensure the stability of the forming frame 501 during the up and down movement, a guide shaft 507 is vertically installed in the frame 01, and a guide wheel 508 is rotatably installed on the forming frame 501 through a bearing. The guide wheel 508 is provided with a guide groove 509 adapted to the guide shaft 507. When the forming frame 501 moves up and down, the cooperation between the guide wheel 508 and the guide shaft 507 ensures that the forming frame 501 is stable and guided during the movement.

[0054] After conveying mechanism 06 carries the softened raw material into forming mechanism 05, it stops, and lifting component 502 starts, driving forming frame 501 and the vacuum forming mold on it upward, bringing the vacuum forming mold into contact with the softened raw material and applying the softened raw material to the vacuum forming mold. The vacuum forming mold then shapes the softened raw material into a product. After shaping is complete, lifting component 502 drives forming frame 501 and the vacuum forming mold on it downward, separating the vacuum forming mold from the product. Conveying mechanism 06 then starts again, driving the raw material and the product on it toward lower feed mechanism 03 for molding and production of the next product.

[0055] Several cooling fans 510 are installed directly above the forming frame 501. These fans 510 are fixed to the top of the frame 01. The outlets of these fans 510 face vertically downward. After the vacuum forming mold forms the raw material, the cooling fans 510 cool the finished product, ensuring that it remains cool and in shape.

[0056] The unloading mechanism 03 includes an unloading frame 301 mounted on one side of the frame 01. The unloading frame 301 is equipped with a transition component 302 and a transfer component 303. A cutting component 304 is located between the transfer component 303 and the unloading frame 302. The transfer component 303 transfers the raw material and the products on the raw material to the cutting component 304. The cutting component 304 then cuts two adjacent products from the raw material. Finally, the transition component 302 transfers the products.

[0057] The transfer component 303 includes a transfer frame 305 fixedly mounted in the frame 01 and a first roller 306 rotatably mounted on the unloading frame 301. Two second rollers 307 are mounted in parallel on the transfer frame 305. A transfer belt 308 (such as Figure 11 As shown, a tensioning frame 309 is installed within the transfer belt 308. One end of the tensioning frame 309 is rotatably mounted to the unloading frame 301. A tensioning roller 310 is rotatably mounted on the other end of the tensioning frame 309. The tensioning roller 310 abuts against the transfer belt 308. The weight of the tensioning frame 309 acts on the transfer belt 308 to tension it. As the rotating shaft 604 rotates, it drives the transfer belt 308 to move. After the forming mechanism 05 processes the raw material into a product, the conveying mechanism 06 moves the product and raw material together onto the transfer belt 308. The rotating shaft 604 then rotates, driving the transfer belt 308 to move it into the cutting unit 304. The cutting unit 304 cuts the product accumulated on the raw material, ensuring smooth separation of the product from the raw material.

[0058] See also Figure 11-12As shown, the cutting assembly 304 includes a cutting seat 311 fixedly mounted within the unloading frame 301. The cutting seat 311 is located on one side of the first roller 306. A cutting groove 312 is provided within the cutting seat 311, and a roller 313 is slidably mounted within the cutting groove 312. A drive rod 324 is fixedly mounted to one end of the roller 313, and a cutter 314 is fixedly mounted to the other end of the roller 313, extending to the top of the cutting seat 311. When the drive rod 324 drives the roller 313 within the cutting groove 312, the cutter 314 cuts the raw material between two adjacent products. A connecting seat 315 is fixedly mounted at the end of the drive rod 324. The connecting seat 315 is slidably connected to the unloading frame 301 via a sliding guide rail. A nut 316 is fixedly mounted within the connecting seat 315. A screw rod 317, which is adapted to a screw nut 316, is rotatably mounted within the unloading frame 301 via a bearing. A power source 07 is fixedly mounted on the unloading frame 301 to drive the screw rod 317. The power source 07 is a reduction motor, but other conventional devices can also be used to act on the screw rod 317 to cause it to rotate within the loading frame 201. The rotation of the screw rod 317 drives the connecting seat 315 to move along the sliding guide rail, thereby driving the cutter 314 to reciprocate within the cutting seat 211.

[0059] A compression seat 318 is located directly above the cutting seat 311. Linear bearings 319 are fixedly mounted at both ends of the compression seat 318. An optical axis 320 is located within the linear bearings 319 and is vertically mounted within the unloading frame 301. A power source 07 is fixedly mounted on the top of the unloading frame 301. The output end of the power source 07 is fixedly connected to the center of the compression seat 318. While the power source 07 is a pneumatic cylinder, other conventional devices can also be used to act on the compression seat 318 to move it up and down along the optical axis 320.

[0060] Before the cutter 314 on the cutting component 304 cuts, the pressing seat 318 moves toward the cutting component 304 under the action of the power source 07 to press the raw material, making it easier for the cutter 314 on the subsequent cutting component 304 to cut the raw material, so that two adjacent products are separated from the raw material.

[0061] The transition component 302 comprises a transition frame 321 and conveyor shafts 322 rotatably mounted on both ends of the transition frame 321 via bearings. Conveyor belts 323 are sleeved on the two conveyor shafts 322. A power source 07 is fixedly mounted on one end of the transition frame 321. Here, the power source 07 is a servo motor, but other conventional devices can also be used to drive the conveyor shafts 322 to rotate the conveyor belts 323. The output end of the power source 07 is fixedly connected to one of the conveyor shafts 322. When products fall onto the conveyor belts 323, they are transferred via the conveyor belts 323.

[0062] When the present invention is in use, the operator moves the raw material roll to the loading component 205, passes the support rod 203 through the center of the raw material roll, and then lifts the raw material roll to the top of the loading rack 201 through the loading component 205 and pushes the raw material roll into the placement slot 202 of the loading rack 201 by the operator, so that the gear 206 of the support rod 203 and the gear 206 on the driving component 204 are engaged and connected. The operator moves the end of the raw material into the conveying mechanism 06, and the conveying mechanism 06 and the driving component 204 are started synchronously. The conveying mechanism 06 drives the raw material to move toward the lower feeding mechanism 03. When the raw material enters the heating mechanism 04 under the action of the conveying mechanism 06, the conveying mechanism 06 stops working, and the heating mechanism 04 heats the raw material carried by the conveying mechanism 06 to soften the raw material. After the raw material is softened, the conveying mechanism 06 starts to move the softened raw material to the top of the forming mechanism 05. Conveying mechanism 06 stops, and lifting component 502 starts, driving forming frame 501 and the vacuum forming mold on it upward, bringing the vacuum forming mold into contact with the softened raw material and applying the softened raw material to the vacuum forming mold. The vacuum forming mold then shapes the softened raw material into the product. After shaping is complete, lifting component 502 drives forming frame 501 and the vacuum forming mold on it downward, separating the vacuum forming mold from the product. Conveying mechanism 06 then starts again, driving the raw material and the product on it toward discharge mechanism 03. Because a discharge plate 618 is provided on the conveying rod 601 within conveying mechanism 06, the raw material is moved by discharge plate 618 as it enters discharge mechanism 03. The raw material is separated from the conveying mechanism 06, and then the product on the raw material is brought into contact with the transfer belt 308 in the rotating component. The product and the raw material connected to the product are then conveyed to the cutting component 304 through the transfer belt 308. The raw material is pressed against the cutting seat 311 by the pressing seat 318, and then the raw material is cut by the cutter 314 to separate the two adjacent products on the raw material. The cut products enter the transition component 302 for transfer.

[0063] It should be noted that for the sake of clarity, the fasteners described in this application are any of screws, bolts, and screws, and the "power sources" installed in different positions and of different types are identified by the same figure number "07".

[0064] If the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), such directional indications are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0065] The above embodiments are merely descriptions of preferred embodiments of the present invention and do not limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary engineering technicians in this field should fall within the scope of protection determined by the claims of the present invention.

Claims

1. Car mat vacuum forming machine, including a frame, characterized in that, On both sides of the frame are respectively provided with a discharge mechanism for placing raw material rolls and a blanking mechanism for cutting products; a heating mechanism and a forming mechanism are provided inside the frame, the heating mechanism and the discharge mechanism are adjacent to each other, and the forming mechanism and the blanking mechanism are adjacent to each other, and a conveying mechanism is provided inside the frame for carrying the raw materials through the heating mechanism and the forming mechanism in sequence.

2. The car floor mat vacuum forming machine according to claim 1, characterized in that: The unloading mechanism includes a loading rack and a placement trough arranged on the top of the loading rack. A support rod for supporting the raw material roll is provided in the placement trough. A driving component for driving the support rod to rotate is installed on the loading rack. The driving component is located on one side of the placement trough. A loading component for lifting the raw material to the top of the loading rack is installed on one side of the loading rack.

3. The car floor mat vacuum forming machine according to claim 2, characterized in that: The feeding component includes a feeding rod rotatably mounted on the outside of the feeding rack and a power source. The end of the feeding rod extends outside the feeding rack and is provided with a slot for placing a support rod. The output end of the power source is rotatably connected to the feeding rod through a connecting rod.

4. The car floor mat vacuum forming machine according to claim 1, characterized in that: The conveying mechanism includes two conveying rods symmetrically arranged in the frame, two through-grooves arranged parallel to each other in the upper and lower parts of the conveying rods, and double-row chains are arranged in the through-grooves. Two guide blocks supporting the double-row chains are arranged parallel to the bottom surface of each through-grooves. The width of the guide blocks is adapted to the double-row chains, and spikes are fixedly installed on the double-row chains.

5. The car floor mat vacuum forming machine according to claim 4, characterized in that: A discharge plate is fixedly installed at the end of the conveying rod, which is adjacent to the left mounting plate. A discharge protrusion extending toward the top of the conveying rod is inclinedly arranged at the end of the discharge plate, and the height of the discharge protrusion is higher than the height of the spike.

6. The car floor mat vacuum forming machine according to claim 5, characterized in that: The heating mechanism includes a heating frame slidably installed in the frame, and electric heating modules are symmetrically installed in the vertical direction of the heating frame; two electric heating molds are respectively located on the upper and lower sides of the conveying mechanism and form a channel for the raw materials to pass through.

7. The car floor mat vacuum forming machine according to claim 1, characterized in that: The forming mechanism comprises a forming frame located in the frame and a lifting component fixedly installed in the frame to drive the forming frame to move up and down in the frame. A vacuum blister mold is fixedly installed in the forming frame.

8. The car floor mat vacuum forming machine according to claim 7, characterized in that: The lifting component includes a power source fixedly installed at the bottom of the frame and drive shafts located on both sides of the power source, and the two drive shafts are installed on the frame for parallel rotation; the output end of the power source is connected to the drive shaft through transmission; two lower lifting sprockets are fixedly installed on the drive shaft, and an upper lifting sprocket is provided directly above each lower lifting sprocket, and the upper lifting sprocket is rotatably installed on the frame; a lifting chain is provided between the lower lifting sprocket and the upper lifting sprocket; the forming frame is fixedly connected to the lifting chain.

9. The car floor mat vacuum forming machine according to claim 8, characterized in that: A plurality of cooling fans are arranged directly above the forming frame; the cooling fans are fixedly installed on the top of the frame; and the output ports of the cooling fans are vertically downward.

10. The car floor mat vacuum forming machine according to claim 1, characterized in that: The unloading mechanism includes an unloading rack installed on one side of the frame, on which a transition component and a transfer component are provided; a cutting component is provided between the transfer component and the transition component, the transfer component is used to transfer the raw materials and the products on the raw materials to the cutting component, and the cutting component is used to cut two adjacent products from the raw materials.

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