Ultrasonic die pressing device for zipper processing

Abstract

The utility model discloses a zipper processing ultrasonic die pressing device which comprises a machine body, an air cylinder is arranged at the top of the machine body, the output end of the air cylinder is connected with a pressing head, a die pressing block is installed at the bottom of the pressing head, a connecting rod is installed on one side of the outer wall of the pressing head, and one end of the connecting rod is connected with a linkage plate. A power gear is movably installed on one side of the linkage plate, a rotating rod is installed on the inner wall of the power gear through a coupler, a rotating head is installed at one end of the rotating rod through a coupler, a driving connecting rod is connected to the outer wall of the rotating head, and a driven connecting rod is movably connected to one end of the driving connecting rod through a rotating shaft. The ultrasonic die pressing device for zipper processing has the advantages that the zipper is automatically conveyed through the conveying belt, the pressing head driven by the air cylinder and the linkage mechanism are matched, automatic positioning and die pressing of the zipper are achieved, manual intervention is not needed, and therefore production efficiency is greatly improved, and labor cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of zipper processing equipment, in particular to an ultrasonic die pressing device for zipper processing. Background Art

[0002] Ultrasonic zipper embossing is a highly efficient and precise processing method. It primarily uses ultrasonic technology to achieve functions such as trimming, opening, perforating, and transfer printing on zippers. Ultrasonic embossing utilizes heat generated by high-frequency vibration friction to rapidly melt the zipper's contact surface, achieving perforation and trimming. Ultrasonic zipper embossing machines offer stable performance, excellent welding results, and no damage to the zipper's metal components. The power is adjustable to meet different product requirements. Furthermore, the equipment is controlled by an industrial computer, resulting in a low failure rate and a long service life.

[0003] When zippers are processed using ultrasonic molding equipment, the zipper needs to be manually placed on the bottom of the ultrasonic molding pressing component. Each time the zipper is pressed, the zipper needs to be moved manually, which not only wastes time but also greatly reduces the efficiency of zipper production. Therefore, a new type of ultrasonic molding device for zipper processing is designed to try to solve the above technical problems. Utility Model Content

[0004] The purpose of the utility model is to provide an ultrasonic die pressing device for zipper processing to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a zipper processing ultrasonic molding device, comprising a body, a cylinder is provided on the top of the body, the output end of the cylinder is connected to a pressing head, a pressing module is installed on the bottom of the pressing head, a connecting rod is installed on one side of the outer wall of the pressing head, one end of the connecting rod is connected to a linkage plate, a power gear is movably installed on one side of the linkage plate, a rotating rod is installed on the inner wall of the power gear through a coupling, a rotating head is installed on one end of the rotating rod through a coupling, an outer wall of the rotating head is connected to an active connecting rod, and one end of the active connecting rod is movably connected to a driven connecting rod through a rotating shaft.

[0006] Furthermore, one end of the driven connecting rod is connected to a connecting block, a bottom block is installed at the bottom of the connecting block, a push rod is installed at the bottom of the bottom block, and a sliding groove is provided on the outer wall of the bottom block.

[0007] Furthermore, a discharge channel is installed on the outer wall of the machine body, a conveyor belt is provided on the outer wall of the discharge channel, a discharge plate is installed on one side of the discharge channel, and a material receiving bin is installed on one side of the discharge plate.

[0008] Furthermore, the outer wall of the linkage plate is fixedly connected to one end of the connecting rod, and the outer wall of the linkage plate is provided with a tooth groove.

[0009] Furthermore, the tooth grooves of the linkage plate are meshed with the tooth grooves of the power gear, and the linkage plate and the power gear form a meshing transmission connection.

[0010] Furthermore, one end of the active connecting rod is connected to a rotating head, and the other end of the active connecting rod is connected to a driven connecting rod via a rotating shaft.

[0011] Compared with the prior art, the beneficial effects of the present invention are: the ultrasonic die pressing device for zipper processing is reasonable and has the following advantages:

[0012] (1) The production efficiency is significantly improved through the automated process. The traditional zipper pressing process requires manual placement of the zipper at the bottom of the ultrasonic pressing component, and each time the zipper is pressed, the manual operation is required to move the zipper, which is not only time-consuming and labor-intensive, but also greatly reduces production efficiency. The device automatically transports the zipper through a conveyor belt, and cooperates with the cylinder-driven pressing head and linkage mechanism to achieve automatic positioning and pressing of the zipper without manual intervention, thereby greatly improving production efficiency and reducing labor costs.

[0013] (2) In the traditional zipper molding process, due to the need for manual operation, there is a risk that the workers' hands will be crushed by the equipment. However, this device completely avoids direct contact between human hands and the molding parts through an automated process, thereby effectively preventing the equipment from crushing the workers' hands, greatly reducing the probability of work-related accidents and improving workplace safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic structural diagram of the pressing head of the utility model;

[0016] Figure 3 This is a schematic structural diagram of the driven connecting rod of the utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the power gear of the utility model;

[0018] Figure 5 This is a structural diagram of the push rod of the utility model;

[0019] Figure 6 For this utility model Figure 1 Enlarged schematic diagram of point A.

[0020] In the figure: 1. Machine body; 2. Cylinder; 3. Press head; 4. Press module; 5. Connecting rod; 6. Linkage plate; 7. Power gear; 8. Rotating rod; 9. Rotating head; 10. Active connecting rod; 11. Driven connecting rod; 12. Connecting block; 13. Bottom block; 14. Push rod; 15. Discharge channel; 16. Conveyor belt; 17. Discharge plate; 18. Receiving bin; 19. Chute. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] See also Figure 1-6 , the technical solution provided by this utility model:

[0023] Example 1:

[0024] In this embodiment, a zipper processing ultrasonic molding device includes a body 1, a cylinder 2 is provided on the top of the body 1, the output end of the cylinder 2 is connected to a pressing head 3, a pressing module 4 is installed at the bottom of the pressing head 3, a connecting rod 5 is installed on one side of the outer wall of the pressing head 3, one end of the connecting rod 5 is connected to a linkage plate 6, a power gear 7 is movably installed on one side of the linkage plate 6, a rotating rod 8 is installed on the inner wall of the power gear 7 through a coupling, one end of the rotating rod 8 is installed with a rotating head 9 through a coupling, the outer wall of the rotating head 9 is connected to an active connecting rod 10, and one end of the active connecting rod 10 is movably connected to a driven connecting rod 11 through a rotating shaft.

[0025] In this embodiment, one end of the driven connecting rod 11 is connected to a connecting block 12 , a bottom block 13 is installed at the bottom of the connecting block 12 , a push rod 14 is installed at the bottom of the bottom block 13 , and a slide groove 19 is provided on the outer wall of the bottom block 13 .

[0026] In this embodiment, a discharge channel 15 is installed on the outer wall of the machine body 1 , a conveyor belt 16 is provided on the outer wall of the discharge channel 15 , a discharge plate 17 is installed on one side of the discharge channel 15 , and a material receiving bin 18 is installed on one side of the discharge plate 17 .

[0027] In this embodiment, the outer wall of the linkage plate 6 is fixedly connected to one end of the connecting rod 5. The outer wall of the linkage plate 6 is provided with a tooth groove. When the connecting rod 5 moves up and down, it will drive the linkage plate 6 to move synchronously.

[0028] In this embodiment, the tooth grooves of the linkage plate 6 mesh with the tooth grooves of the power gear 7, and the linkage plate 6 and the power gear 7 form a meshing transmission connection. When the linkage plate 6 moves, its tooth grooves drive the power gear 7 to rotate.

[0029] In this embodiment, one end of the active connecting rod 10 is connected to the rotating head 9, and the other end of the active connecting rod 10 is connected to the driven connecting rod 11 through a rotating shaft. When the active connecting rod 10 rotates, one end of the active connecting rod 10 drives the driven connecting rod 11 to rotate.

[0030] Working principle: When in use, the staff first places the zipper on the conveyor belt 16 provided on the outer wall of the discharge channel 15, and then starts the conveyor belt 16. After the conveyor belt 16 is started, the zipper will be transported to the bottom of the bottom block 13. Synchronously, the staff needs to start the cylinder 2. After the cylinder 2 is started, it will drive the pressing head 3 to move up and down. When the pressing head 3 moves up and down, it will drive the connecting rod 5 to move up and down synchronously. When the connecting rod 5 moves up and down, it will drive the linkage plate 6 to move synchronously.

[0031] Secondly, when the linkage plate 6 moves, its tooth groove drives the power gear 7 to rotate. When the power gear 7 rotates, it drives the rotating rod 8 to rotate synchronously through the coupling. When the rotating rod 8 rotates, one end of the rotating rod 8 drives the rotating head 9 to rotate synchronously. When the rotating head 9 rotates, it drives the active connecting rod 10 to rotate. When the active connecting rod 10 rotates, one end of the active connecting rod 10 drives the driven connecting rod 11 to rotate. When the driven connecting rod 11 rotates, it drives the connecting block 12. The connecting block 12 slides left and right on the inner wall of the slide groove 19 through the bottom block 13.

[0032] Finally, the zipper on the outer wall of the conveyor belt 16 will be conveyed to the bottom of the bottom block 13. When the bottom block 13 moves, the zipper will be pushed to one side by the pushing rod 14, and then it will be molded by the pressing module 4. The reciprocating motion of the cylinder 2 will enable the zipper to be automatically molded. After molding, the zipper will fall into the interior of the receiving bin 18 for collection and storage. At this point, this practical work is completed.

[0033] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A zipper processing ultrasonic molding device, comprising a body (1), characterized in that: A cylinder (2) is provided on the top of the machine body (1), the output end of the cylinder (2) is connected to a pressing head (3), a pressing module (4) is installed at the bottom of the pressing head (3), a connecting rod (5) is installed on one side of the outer wall of the pressing head (3), one end of the connecting rod (5) is connected to a linkage plate (6), a power gear (7) is movably installed on one side of the linkage plate (6), a rotating rod (8) is installed on the inner wall of the power gear (7) through a coupling, one end of the rotating rod (8) is installed with a rotating head (9) through a coupling, the outer wall of the rotating head (9) is connected to an active connecting rod (10), and one end of the active connecting rod (10) is movably connected to a driven connecting rod (11) through a rotating shaft.

2. The ultrasonic die pressing device for zipper processing according to claim 1, characterized in that: One end of the driven connecting rod (11) is connected to a connecting block (12), a bottom block (13) is installed at the bottom of the connecting block (12), a push rod (14) is installed at the bottom of the bottom block (13), and a sliding groove (19) is provided on the outer wall of the bottom block (13).

3. The ultrasonic die pressing device for zipper processing according to claim 1, characterized in that: A discharge channel (15) is installed on the outer wall of the machine body (1), a conveyor belt (16) is provided on the outer wall of the discharge channel (15), a discharge plate (17) is installed on one side of the discharge channel (15), and a material receiving bin (18) is installed on one side of the discharge plate (17).

4. The ultrasonic die pressing device for zipper processing according to claim 1, characterized in that: The outer wall of the linkage plate (6) is fixedly connected to one end of the connecting rod (5), and the outer wall of the linkage plate (6) is provided with tooth grooves.

5. The ultrasonic die pressing device for zipper processing according to claim 1, characterized in that: The tooth grooves of the linkage plate (6) mesh with the tooth grooves of the power gear (7), and the linkage plate (6) and the power gear (7) form a meshing transmission connection.

6. The ultrasonic die pressing device for zipper processing according to claim 1, characterized in that: One end of the active connecting rod (10) is connected to a rotating head (9), and the other end of the active connecting rod (10) is connected to a driven connecting rod (11) via a rotating shaft.

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