Limiting, aligning and bonding equipment for latex elastic fabric

By designing the limit alignment and bonding equipment for latex elastic fabrics and using synchronous drive wheel technology, the problems of manual glue coating, alignment and low bonding efficiency of latex clothing are solved, efficient and precise seam width control is achieved, and production costs and defective rates are reduced.

CN223223895UActive Publication Date: 2025-08-15申杰
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Patent Information

Application Number
CN202422544781.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-08-15
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

During the production of existing latex coats, manual glue coating, alignment and bonding efficiency are low, poor accuracy is poor, and the operator requirements are high, making it difficult to ensure a uniform seam width, especially in complex local shapes.

Method used

A limit alignment bonding device for latex elastic fabric is designed, using an integral bracket, lifting mechanism, upper head assembly and lower head assembly. The EVA glue strip is driven to align and press the latex fabric through the synchronous driving wheel to ensure the uniform seam width.

Benefits of technology

It has improved production efficiency by 5 times, reduced the training cycle of new employees by 240 times, reduced employee expenses by 30%, and significantly reduced the loss of defective products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses limiting, aligning and bonding equipment for latex elastic fabric, and relates to the technical field of latex fabric garment manufacturing. Comprising an integral bracket, a lifting mechanism, an upper machine head assembly, a lower machine head assembly and a plastic isolating needle cantilever, the lifting mechanism is mounted at the top of the integral support, the upper machine head assembly is mounted on the lifting mechanism, and the lower machine head assembly is mounted at the bottom of the integral support and is opposite to the upper machine head assembly; the glue isolating needle cantilever is rotationally arranged at the top of the integral bracket; limiting grooves are formed in the opposite sides of the upper machine head assembly and the lower machine head assembly, the limiting grooves are matched with the EVA adhesive tape, a first driving wheel is rotationally arranged in the limiting groove of the upper machine head assembly, and a second driving wheel is rotationally arranged in the limiting groove of the lower machine head assembly. According to the utility model, the upper machine head assembly and the lower machine head assembly synchronously drive the EVA adhesive tapes temporarily adhered to the upper and lower latex elastic fabrics to synchronously roll forwards, and simultaneously press the EVA adhesive tapes to align and adhere the EVA adhesive tapes, so that the fabrics are not stretched, and the joint width is consistent.
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Description

Technical Field

[0001] The utility model relates to the technical field of latex fabric garment making, in particular to a position limiting, aligning and bonding device for latex elastic fabric. Background Art

[0002] Latex clothing is made from latex and is primarily used in various industries, including fitness, swimming, tights, lingerie, and film. Latex clothing is made from latex fabric (also known as latex sheet or film). Unlike other clothing fabrics, latex clothing must be glued together at all cut and joined points, then heat-pressed to prevent delamination during wear.

[0003] Existing techniques typically involve manual gluing, alignment, and bonding, resulting in low efficiency, poor precision, and extremely high operator requirements and reliance on personnel. The production of latex garments requires overlapping and bonding latex sheets of varying shapes. The bonding process must ensure uniform seam widths, and the two pieces must not stretch during bonding, otherwise they will be uneven in length. Latex fabric is elastic, requiring specialized glue for assembly. Furthermore, it is prone to deformation and expansion after gluing, making manual alignment and bonding difficult to ensure precision. Furthermore, certain areas of the garment, such as the shoulders and chest, often feature curved sections, further increasing the complexity and demands placed on the operator. Utility Model Content

[0004] The main purpose of the utility model is to provide a latex elastic fabric limiting alignment bonding device to solve the above problems.

[0005] To achieve the above-mentioned purpose, the utility model provides a limiting alignment and bonding device for latex elastic fabrics, comprising an integral bracket, a lifting mechanism, an upper head assembly, a lower head assembly and a glue-isolating needle cantilever; the lifting mechanism is mounted on the top of the integral bracket, the upper head assembly is mounted on the output end of the lifting mechanism, and the lower head assembly is mounted on the bottom of the integral bracket and arranged opposite to the upper head assembly; the glue-isolating needle cantilever is rotatably arranged on the top of the integral bracket; a glue-isolating needle is arranged at the bottom of the glue-isolating needle cantilever; limiting grooves are provided on the facing sides of the upper head assembly and the limiting grooves are adapted to the EVA strips, a first driving wheel is rotatably provided in the limiting groove of the upper head assembly, and a second driving wheel is rotatably provided in the limiting groove of the lower head assembly, the first driving wheel and the second driving wheel are of the same model, the same speed, and opposite rotation directions, and the first driving wheel and the second driving wheel are both used to drive the EVA strips to move.

[0006] Furthermore, the upper head assembly is connected to the lifting mechanism through a connecting plate, a first motor is installed on the connecting plate, and a first driving wheel is installed on the first motor; a first driven wheel is rotatably arranged in the upper head assembly, the first driving wheel is installed on the first driven wheel, and the first driving wheel and the first driven wheel are connected by a first synchronous belt.

[0007] Furthermore, the lower head assembly is connected to the integral bracket through the lower head cantilever support tube, a second motor is provided at the bottom of the integral bracket, and a second driving wheel is installed on the second motor; a second driven wheel is rotatably provided in the lower head assembly, the second driving wheel is installed on the second driven wheel, and the second driving wheel and the second driven wheel are connected by a second synchronous belt.

[0008] Furthermore, both the first driving wheel and the second driving wheel are saw gears.

[0009] Furthermore, limiting guide wheels are provided on both sides of the limiting groove.

[0010] Furthermore, a first supporting roller is rotatably provided at the front end or the front and rear ends of the limiting groove.

[0011] Furthermore, a second supporting roller is rotatably provided on the rubber-isolating needle.

[0012] Furthermore, the lifting mechanism adopts an electric slide, a pneumatic slide, an electric cylinder, an air cylinder or a hydraulic cylinder.

[0013] The utility model has the following beneficial effects:

[0014] The utility model uses the upper head assembly and the lower head assembly to synchronously drive the temporarily adhered EVA strips on the upper and lower latex elastic fabrics to roll forward synchronously, and at the same time press them to align and bond them, effectively ensuring that the fabrics are not stretched and the seam width is consistent.

[0015] Production efficiency: Based on a 1-meter-long seam, traditional manual bonding takes an average of 10 minutes, while machine bonding only takes 2 minutes, which is a 5-fold increase in efficiency.

[0016] New employee training period: With traditional technology, it takes at least 2-3 months to get on the job. With the new equipment, it only takes about 2 hours to operate, which increases efficiency by 240 times.

[0017] Staff costs: Depending on the region, approximately 30% of the cost can be saved.

[0018] Finished product effect: Traditional technology will produce a certain amount of defective products, but the loss of equipment and technology is greatly reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1This is a schematic diagram of a position limiting alignment bonding device for latex elastic fabrics proposed in the present invention;

[0020] Figure 2 This is a cross-sectional view of the upper and lower head assemblies of a device for limiting alignment and bonding latex elastic fabrics proposed in the present invention;

[0021] Figure 3 This is a right side view of a position limiting alignment bonding device for latex elastic fabrics proposed by the present invention;

[0022] Figure 4 For this utility model Figure 3 A magnified view of point A;

[0023] Figure 5 This is a schematic diagram of the latex elastic fabric of the present invention.

[0024] In the figure: 1-integral bracket; 2-first motor; 3-lifting mechanism; 4-connecting plate; 5-upper head assembly; 6-glue-isolating needle cantilever; 7-lower head assembly; 8-lower head cantilever support tube; 9-second motor; 21-first driving wheel; 51-first synchronous belt; 52-first driven wheel; 53-first driving wheel; 54-limiting guide wheel; 55-first supporting roller; 56-limiting groove; 61-glue-isolating needle; 62-second supporting roller; 71-second synchronous belt; 72-second driven wheel; 73-second driving wheel; 91-second driving wheel; 100-latex elastic fabric; 200-glue; 300-EVA strip. DETAILED DESCRIPTION

[0025] In order to achieve the above-mentioned purpose and effect, the technical means and structure adopted by the present invention are described in detail with reference to the accompanying drawings for the features and functions of the preferred embodiments of the present invention.

[0026] like Figure 1-5As shown, the present invention provides a limited alignment bonding device for latex elastic fabrics, comprising an integral support 1, a lifting mechanism 3, an upper head assembly 5, a lower head assembly 7, and a glue-isolating needle cantilever 6; the lifting mechanism 3 is mounted on the top of the integral support 1, the upper head assembly 5 is mounted on the output end of the lifting mechanism 3, the lower head assembly 7 is mounted on the bottom of the integral support 1 and is arranged opposite to the upper head assembly 5; the glue-isolating needle cantilever 6 is rotatably arranged on the top of the integral support 1; the glue-isolating needle cantilever 6 is provided with a spacer at the bottom. Glue needle 61; The upper head assembly 5 and the lower head assembly 7 are both provided with a limiting groove 56 on the opposite sides, and the limiting groove 56 is adapted to the EVA rubber strip 300. A first driving wheel 53 is rotatably provided in the limiting groove 56 of the upper head assembly 5, and a second driving wheel 73 is rotatably provided in the limiting groove 56 of the lower head assembly 7. The first driving wheel 53 and the second driving wheel 73 have the same model, the same rotation speed, and the opposite rotation direction. The first driving wheel 53 and the second driving wheel 73 are both used to drive the EVA rubber strip 300 to move.

[0027] Before the bonding process, first prepare the two pieces of latex elastic fabrics 100 that need to be bonded, lay them flat on the workbench, then prepare an EVA adhesive strip 300 that is the same length as the bonding edge of the latex elastic fabric 100, align the EVA adhesive strip 300 with the bonding edge of the latex elastic fabric 100 and stick it on one side of the bonding edge. After both pieces of latex elastic fabric 100 are pasted with the EVA adhesive strip 300, turn them over and apply glue 200 to the other side of the bonding edge. During the bonding process, first lift the upper machine head assembly 5 through the lifting mechanism 3, manually rotate the glue needle cantilever 6 upward, then place one of the latex elastic fabrics 100 with the glued surface facing up, and insert one end of the EVA adhesive strip 300 into the limiting groove 56 of the lower machine head assembly 7; then rotate the glue needle cantilever 6 downward to push the glue needle 61 onto the glue surface of the lower latex elastic fabric 100; then place the other piece of latex elastic fabric 100 with the glued surface facing down, and insert one end into the lower machine head together with the lower latex elastic fabric 100. One end of the assembly 7 is aligned and pre-pasted; the upper head assembly 5 is pressed down by the lifting mechanism 3, so that the EVA strip 300 on the upper latex elastic fabric 100 is embedded in the limit groove 56 of the upper head assembly 5, and the first driving wheel 53 and the second driving wheel 73 are started to make the upper and lower pieces of latex elastic fabric 100 move forward synchronously. Under the restriction of the EVA strip 300, the width and length accuracy are guaranteed, and the pressing is carried out all the time. After the whole process is completed, the EVA strip 300 can be removed to complete the bonding process.

[0028] In another embodiment, the upper head assembly 5 is connected to the lifting mechanism 3 via a connecting plate 4, a first motor 2 is mounted on the connecting plate 4, and a first driving wheel 21 is mounted on the first motor 2. A first driven wheel 52 is rotatably provided in the upper head assembly 5, and the first driving wheel 53 is mounted on the first driven wheel 52. The first driving wheel 21 and the first driven wheel 52 are connected via a first synchronous belt 51. The first motor 2 drives the first driving wheel 21 to rotate, and the first synchronous belt 51 drives the first driven wheel 52 and the first driving wheel 53 to rotate synchronously.

[0029] The lower head assembly 7 is connected to the integral frame 1 via a lower head cantilever support tube 8. A second motor 9 is provided at the bottom of the integral frame 1, and a second driving wheel 91 is mounted on the second motor 9. A second driven wheel 72 is rotatably provided within the lower head assembly 7, and a second driving wheel 73 is mounted on the second driven wheel 72. The second driving wheel 91 and the second driven wheel 72 are connected via a second synchronous belt 71. The second motor 9 drives the second driving wheel 91 to rotate, and the second synchronous belt 71 then drives the second driven wheel 72 and the second driving wheel 73 to rotate synchronously.

[0030] In another embodiment, both the first driving wheel 53 and the second driving wheel 73 are saw gears to increase driving friction.

[0031] In another embodiment, limiting guide wheels 54 are provided on both sides of the limiting groove 56 to facilitate the forward movement of the EVA strip 300 .

[0032] In another embodiment, first supporting rollers 55 are rotatably provided at the front end or front and rear ends of the limiting groove 56 to support the EVA strip 300 .

[0033] In another embodiment, a second supporting roller 62 is rotatably provided on the adhesive isolation needle 61 to support the EVA adhesive strip 300 .

[0034] In another embodiment, the lifting mechanism 3 may be an electric slide, a pneumatic slide, an electric cylinder, an air cylinder, a hydraulic cylinder or the like.

[0035] The above description is only a preferred embodiment of the present invention, not all embodiments. Anyone should be aware that any structural changes made under the inspiration of the present invention, and any technical solutions that are the same or similar to those of the present invention, fall within the scope of protection of the present invention.

Claims

1. A device for limiting alignment and bonding latex elastic fabrics, characterized in that: It includes an integral bracket, a lifting mechanism, an upper head assembly, a lower head assembly and a glue-isolating needle cantilever; the lifting mechanism is installed on the top of the integral bracket, the upper head assembly is installed at the output end of the lifting mechanism, and the lower head assembly is installed at the bottom of the integral bracket and arranged opposite to the upper head assembly; the glue-isolating needle cantilever is rotatably arranged on the top of the integral bracket; a glue-isolating needle is provided at the bottom of the glue-isolating needle cantilever; the upper head assembly and the lower head assembly are provided with limiting grooves on the facing sides, and the limiting grooves are adapted to the EVA strips, a first driving wheel is rotatably provided in the limiting groove of the upper head assembly, and a second driving wheel is rotatably provided in the limiting groove of the lower head assembly, the first driving wheel and the second driving wheel are of the same model, have the same speed, and have opposite rotation directions, and the first driving wheel and the second driving wheel are both used to drive the EVA strips to move.

2. The device for limiting alignment and bonding latex elastic fabric according to claim 1, characterized in that: The upper head assembly is connected to the lifting mechanism through a connecting plate, a first motor is installed on the connecting plate, and a first driving wheel is installed on the first motor; a first driven wheel is rotatably arranged in the upper head assembly, the first driving wheel is installed on the first driven wheel, and the first driving wheel and the first driven wheel are connected by a first synchronous belt.

3. The device for limiting alignment and bonding latex elastic fabric according to claim 2, characterized in that: The lower head assembly is connected to the integral bracket through the lower head cantilever support tube, a second motor is provided at the bottom of the integral bracket, and a second driving wheel is installed on the second motor; a second driven wheel is rotatably provided in the lower head assembly, and the second driving wheel is installed on the second driven wheel, and the second driving wheel and the second driven wheel are connected by a second synchronous belt.

4. The position limiting alignment bonding device for latex elastic fabric according to claim 1, 2 or 3, characterized in that: The first driving wheel and the second driving wheel are both saw gears.

5. The device for limiting alignment and bonding latex elastic fabric according to claim 1, characterized in that: Limiting guide wheels are arranged on both sides of the limiting groove.

6. The device for limiting alignment and bonding latex elastic fabric according to claim 1, characterized in that: The first supporting rollers are rotatably provided at the front end or the front and rear ends of the limiting groove.

7. The device for limiting alignment and bonding latex elastic fabric according to claim 1, characterized in that: A second supporting roller is rotatably provided on the glue-isolating needle.

8. The device for limiting alignment and bonding latex elastic fabric according to claim 1, characterized in that: The lifting mechanism adopts an electric slide, a pneumatic slide, an electric cylinder, an air cylinder or a hydraulic cylinder.