Ultrahigh-speed six-surface vacuum shaping machine

By adopting a combined design of sealing components and vacuum pumps in a six-sided vacuum shaping machine, the problem of long vacuum processing time of traditional vacuum shaping machines is solved, and a more efficient packaging process is achieved.

CN223224604UActive Publication Date: 2025-08-15ZHANGZHOU KELONG WEIGHT ELECTRONICS
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Patent Information

Application Number
CN202422652578.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-08-15
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

The traditional six-sided vacuum shaping machine vacuums the packaging environment from the bottom and then packs it. The vacuum treatment time is long, resulting in low packaging efficiency.

Method used

Using a combined design of sealing components and vacuum pumps, the vacuum pump extracts gas from the bottom with mold shaping shell, and the micro pump extracts gas from the top to achieve a rapid vacuum state.

Benefits of technology

Through improved design, the vacuum processing time is shortened and the packaging efficiency of the vacuum shaping machine is improved.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses an ultra-high-speed six-face vacuum shaping machine which comprises a shaping machine shell, a bagging assembly is fixedly installed on one side of the top end of the inner wall of the shaping machine shell, a sealing assembly is fixedly installed on the other side of the top end of the inner wall of the shaping machine shell, and conveying assemblies are fixedly installed on the two sides of the bottom end of the inner wall of the shaping machine shell. Length rails are fixedly installed on the two sides of the inner wall of the shaping machine shell, displacement blocks are connected to the middles of the two length rails in a sliding mode, micro motors are fixedly installed on the opposite sides of the two displacement blocks, and rotating shafts are fixedly installed at the output ends of the two micro motors. According to the vacuum shaping machine, the sealing assembly and the vacuum pump are arranged, the vacuum pump extracts gas from the bottom of the shaping shell with the mold, and the micro pump extracts gas from the top of the shaping shell with the mold, so that the shaping shell with the mold rapidly reaches a vacuum state, the vacuum treatment time is short, and the packaging efficiency of the vacuum shaping machine is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of six-sided vacuum shaping machines, in particular to an ultra-high-speed six-sided vacuum shaping machine. Background Art

[0002] The six-sided vacuum packaging machine works by removing oxygen from the package through vacuuming, creating an oxygen-free environment that inhibits the growth and reproduction of microorganisms. Food spoilage is primarily caused by microbial activity, and most microorganisms require oxygen. Therefore, the vacuum packaging machine removes oxygen from the package, rendering microorganisms unable to survive, thereby preserving freshness and extending shelf life.

[0003] However, the traditional six-sided vacuum shaping machine has the following disadvantages:

[0004] The traditional six-sided vacuum shaping machine vacuum treats the packaging environment from the bottom before packaging. The vacuum treatment time is long, which shortens the packaging efficiency of the vacuum shaping machine. Utility Model Content

[0005] The purpose of the present utility model is to provide an ultra-high-speed six-sided vacuum shaping machine to solve the problem in the above-mentioned background technology that the traditional six-sided vacuum shaping machine performs vacuum treatment on the packaging environment from the bottom before packaging, and the vacuum treatment time is long, which shortens the packaging efficiency of the vacuum shaping machine.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an ultra-high-speed six-sided vacuum shaping machine, comprising a shaping casing, a bagging assembly fixedly installed on one side of the top of the inner wall of the shaping casing, a sealing assembly fixedly installed on the other side of the top of the inner wall of the shaping casing, and a transport assembly fixedly installed on both sides of the bottom of the inner wall of the shaping casing, and a length track fixedly installed on both sides of the inner wall of the shaping casing, a displacement block slidably connected to the middle of the two length tracks, a micro motor fixedly installed on the opposite side of the two displacement blocks, a rotating shaft fixedly installed on the output ends of the two micro motors, and a shaping shell with a mold fixedly installed on the opposite ends of the two rotating shafts, the displacement block slides along the length track to adjust the position of the shaping shell with the mold, the micro motor starts after being energized, and the micro motor drives the rotating shaft to rotate, so that the packaged product in the shaping shell with the mold falls onto the transport assembly.

[0007] Preferably, the bag filling assembly includes a linear rail and two connecting platforms, the middle of the linear rail is slidably connected to a translation block, the bottom end of the translation block is fixedly installed with four height rods, the middle of the four height rods are slidably connected to the height block, and the opposite side of each two adjacent height blocks is fixedly connected to the two ends of the two connecting platforms, one side of the top of the two connecting platforms is fixedly installed with a length plate, and the other side of the top of the two connecting platforms is fixedly installed with a heat sealer, and the bottom ends of the two connecting platforms are fixed with packaging bag molds by bolts, and height cylinders are fixedly installed on both sides of the bottom end of the translation block, and the movable ends of the two height cylinders are fixedly connected to the side opposite to the two length plates. The user puts the packaging bag required for packaging on the packaging bag mold, and the height cylinder performs telescopic movement. The height cylinder pushes the connecting platform from the top, so that the packaging bag on the packaging bag mold falls into the mold shaping shell.

[0008] Preferably, the top of the linear track is fixedly connected to the shaping casing, and a pushing cylinder is fixedly installed on the top of one side of the inner wall of the shaping casing. The movable end of the pushing cylinder is fixedly connected to the side opposite to the translation block. The pushing cylinder performs telescopic movement, and the pushing cylinder pushes the translation block to slide along the linear track to adjust the position of the packaging bag mold on the packaging bag.

[0009] Preferably, the sealing assembly includes a limit plate and two vent shells, both sides of the bottom end of the limit plate are provided with a lifting platform, the bottom ends of the two lifting platforms are fixedly connected to the top ends of the two vent shells respectively, the bottom ends of the two vent shells are fixedly connected to two porous sealing covers, one side of the two vent shells is fixedly installed with a micro pump, the air inlets of the two micro pumps are fixedly connected to the sides facing the two vent shells respectively, the exhaust ports of the two micro pumps are fixedly connected to exhaust hoses extending to the outside, and downward pressure cylinders are fixedly installed on both sides of the top end of the limit plate, and the movable parts of the two downward pressure cylinders are fixedly connected. The ends are fixedly connected to the middle parts of the top ends of the two lifting platforms respectively, sliding rods are fixedly installed on both sides of the top ends of the two lifting platforms, and the middle parts of the four sliding rods are slidably connected to the limit plates, and the fixed ends of the two downward-pressing cylinders are fixedly connected to the shaping shell, and the two ends of the limit plates are fixedly connected to the shaping shell. When packaging, the downward-pressing cylinder performs telescopic movement, and the downward-pressing cylinder pushes the lifting platform from the top, so that the porous sealing cover is stuck in the shaping shell with the mold. The micro pump starts after power is turned on, and the micro pump extracts the gas in the shaping shell with the mold through the vent shell, and the extracted gas is discharged to the outside through the exhaust hose.

[0010] Preferably, the two transport components each include a transport frame and several vertical shafts, the transport frame is internally rotatably connected to several belt transmission rollers, and the belt transmission rollers are transmission-connected with belts, the two sides of the top of the transport frame are respectively fixedly connected to the bottom ends of several vertical shafts, the middle parts of several vertical shafts are rotatably connected to limit rollers, one side of the transport frame is fixedly connected to the shaping machine shell, and the bottom ends of both sides of the two shaping machines are fixedly installed with stepper motors that drive the belt transmission rollers to rotate. The stepper motors are started after being energized, and the stepper motors drive the belt transmission rollers to rotate. The belt transmission rollers drive the belts to transport the packaged products, and the limit rollers limit and block the packaged products from both sides of the transport frame.

[0011] Preferably, a vacuum pump is fixedly installed in the middle of both sides of the shaping shell, the air inlets of the two vacuum pumps are fixedly connected to an extraction hose extending to the inside of the shaping shell with the mold, and the air outlets of the two vacuum pumps are fixedly connected to an exhaust pipe extending to the outside. The vacuum pump is started after being powered on, and the vacuum pump extracts the gas in the shaping shell with the mold through the extraction hose, and the extracted gas is discharged to the outside through the exhaust pipe.

[0012] Preferably, a control panel is fixedly mounted on the top of the front of the shaping machine housing, and emergency stop switches are fixedly mounted on both sides of the control panel on the front of the shaping machine housing, and the user presses the emergency stop switch to stop the operation of the vacuum shaping machine.

[0013] Compared with the existing technology, the beneficial effect of the present invention is: by setting a sealing component and a vacuum pump, the vacuum pump extracts gas from the bottom of the mold shaping shell, and the micro pump extracts gas from the top of the mold shaping shell, so that the mold shaping shell quickly reaches a vacuum state, the vacuum processing time is short, and the packaging efficiency of the vacuum shaping machine is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a side view of the utility model;

[0015] Figure 2 It is a side view of the bagging assembly of the utility model;

[0016] Figure 3 A three-dimensional diagram of the sealing assembly of the present invention;

[0017] Figure 4 It is a three-dimensional diagram of the transport component of the present invention.

[0018] Figure: 1, shaping machine housing; 2, emergency stop switch; 3, control panel; 4, bagging assembly; 401, linear track; 402, push cylinder; 403, translation block; 404, height rod; 405, height block; 406, bag mold; 407, connecting table; 408, length plate; 409, height cylinder; 410, heat sealer; 5, sealing assembly; 51, limit plate; 52, slide rod; 53, downward pressure air Cylinder; 54. Lifting platform; 55. Porous sealing cover; 56. Micro pump; 57. Vent shell; 58. Exhaust hose; 6. Length track; 7. Displacement block; 8. Transport assembly; 81. Transport rack; 82. Stepper motor; 83. Belt transmission roller; 84. Limit roller; 85. Vertical shaft; 9. Belt mold shaping shell; 10. Vacuum pump; 11. Exhaust pipe; 12. Extraction hose; 13. Micro motor; 14. Rotating shaft. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0020] See also Figure 1-4 The utility model provides an ultra-high-speed six-sided vacuum shaping machine, including a shaping casing 1, a bagging component 4 is fixedly installed on one side of the top of the inner wall of the shaping casing 1, a sealing component 5 is fixedly installed on the other side of the top of the inner wall of the shaping casing 1, and a transport component 8 is fixedly installed on both sides of the bottom end of the inner wall of the shaping casing 1. Length rails 6 are fixedly installed on both sides of the inner wall of the shaping casing 1, and displacement blocks 7 are slidably connected to the middle parts of the two length rails 6. Micro motors 13 are fixedly installed on the opposite sides of the two displacement blocks 7. The output ends of the two micro motors 13 are fixedly installed with rotating shafts 14, and the opposite ends of the two rotating shafts 14 are fixedly installed with a shaping shell with a mold 9. The displacement block 7 slides along the length rail 6 to adjust the position of the shaping shell with a mold. The micro motor 13 is started after being energized, and the micro motor 13 drives the rotating shaft 14 to rotate, so that the packaged product in the shaping shell with a mold falls onto the transport component 8.

[0021] The bagging assembly 4 includes a linear track 401 and two connecting platforms 407. The middle of the linear track 401 is slidably connected to a translation block 403. The bottom end of the translation block 403 is fixedly installed with four height rods 404. The middle of the four height rods 404 is slidably connected to a height block 405. The opposite side of each two adjacent height blocks 405 is fixedly connected to the two ends of the two connecting platforms 407. One side of the top of the two connecting platforms 407 is fixedly installed with a length plate 408. The other side of the top of the two connecting platforms 407 is fixedly installed with a heat sealing plate. Device 410, the bottom ends of the two connecting platforms 407 are fixed with packaging bag molds 406 by bolts, and height cylinders 409 are fixedly installed on both sides of the bottom end of the translation block 403. The movable ends of the two height cylinders 409 are fixedly connected to the side opposite to the two length plates 408 respectively. The user puts the packaging bag required for packaging on the packaging bag mold 406, and the height cylinder 409 performs telescopic movement. The height cylinder 409 pushes the connecting platform 407 from the top, so that the packaging bag on the packaging bag mold 406 falls into the mold shaping shell 9.

[0022] The top of the linear track 401 is fixedly connected to the shaping casing 1, and a pushing cylinder 402 is fixedly installed on the top of one side of the inner wall of the shaping casing 1. The movable end of the pushing cylinder 402 is fixedly connected to the side opposite to the translation block 403. The pushing cylinder 402 performs telescopic movement, and the pushing cylinder 402 pushes the translation block 403 to slide along the linear track 401 to adjust the position of the packaging bag mold 406 for placing the packaging bag.

[0023] The sealing assembly 5 includes a limit plate 51 and two vent shells 57. A lifting platform 54 is provided on both sides of the bottom end of the limit plate 51. The bottom ends of the two lifting platforms 54 are fixedly connected to the top ends of the two vent shells 57 respectively. The bottom ends of the two vent shells 57 are fixedly connected to two porous sealing covers 55. A micro pump 56 is fixedly installed on one side of the two vent shells 57. The air inlets of the two micro pumps 56 are fixedly connected to the sides facing the two vent shells 57 respectively. The exhaust ports of the two micro pumps 56 are fixedly connected to exhaust hoses 58 extending to the outside. A downward pressure cylinder 53 is fixedly installed on both sides of the top end of the limit plate 51. The movable ends of the two downward pressure cylinders 53 are respectively connected to the two The middle part of the top of the two lifting platforms 54 is fixedly connected, and sliding rods 52 are fixedly installed on both sides of the top of the two lifting platforms 54, and the middle parts of the four sliding rods 52 are slidably connected to the limit plates 51, and the fixed ends of the two downward-pressing cylinders 53 are fixedly connected to the shaping shell 1, and the two ends of the limit plates 51 are fixedly connected to the shaping shell 1. When packaging, the downward-pressing cylinder 53 performs telescopic movement, and the downward-pressing cylinder 53 pushes the lifting platform 54 from the top, so that the porous sealing cover 55 is stuck in the shaping shell 9 with the mold, and the micro pump 56 is started after power is turned on. The micro pump 56 extracts the gas in the shaping shell 9 with the mold through the vent shell 57, and the extracted gas is discharged to the outside through the exhaust hose 58.

[0024] The two transport components 8 each include a transport frame 81 and several vertical shafts 85. The interior of the transport frame 81 is rotatably connected to several belt transmission rollers 83, and belts are connected between the several belt transmission rollers 83. The two sides of the top of the transport frame 81 are fixedly connected to the bottom ends of several vertical shafts 85 respectively, and the middle parts of several vertical shafts 85 are rotatably connected to limit rollers 84. One side of the transport frame 81 is fixedly connected to the shaping machine housing 1. The bottom ends of both sides of the two shaping machine housings 1 are fixedly installed with stepper motors 82 that drive the belt transmission rollers 83 to rotate. The stepper motors 82 are started after being energized, and the stepper motors 82 drive the belt transmission rollers 83 to rotate. The belt transmission rollers 83 drive the belts to transport the packaged products, and the limit rollers 84 limit and block the packaged products from both sides of the transport frame 81.

[0025] A vacuum pump 10 is fixedly installed in the middle of both sides of the shaping shell 1. The air inlets of the two vacuum pumps 10 are fixedly connected to an extraction hose 12 extending to the inside of the shaping shell with mold 9, and the air outlets of the two vacuum pumps 10 are fixedly connected to an exhaust pipe 11 extending to the outside. The vacuum pump 10 is started after being powered on, and the vacuum pump 10 extracts the gas in the shaping shell with mold 9 through the extraction hose 12, and the extracted gas is discharged to the outside through the exhaust pipe 11.

[0026] A control panel 3 is fixedly mounted on the top of the front of the shaping casing 1 , and emergency stop switches 2 are fixedly mounted on both sides of the control panel 3 on the front of the shaping casing 1 . The user presses the emergency stop switch 2 to stop the operation of the vacuum shaping machine.

[0027] When the embodiment of the present application is in use: the push cylinder 402 performs telescopic movement, the push cylinder 402 pushes the translation block 403 to slide along the linear track 401, and adjusts the position of the packaging bag mold 406 on the packaging bag. The user puts the packaging bag required for packaging on the packaging bag mold 406, and the height cylinder 409 performs telescopic movement. The height cylinder 409 pushes the connecting platform 407 from the top, so that the packaging bag on the packaging bag mold 406 falls into the mold shaping shell 9, and the product is placed in the mold shaping shell 9. When packaging, the downward pressure cylinder 53 performs telescopic movement, and the downward pressure cylinder 53 pushes the lifting platform 54 from the top, so that the porous sealing cover 55 is stuck in the mold shaping shell 9. The micro pump 56 is started after power is turned on, and the micro pump 56 is pumped through the vent shell 57 The gas in the mold shaping shell 9 is taken out, and the extracted gas is discharged to the outside through the exhaust hose 58. The vacuum pump 10 is started after being powered on. The vacuum pump 10 extracts the gas in the mold shaping shell 9 through the extraction hose 12, and the extracted gas is discharged to the outside through the exhaust pipe 11. The displacement block 7 slides along the length track 6 to adjust the position of the mold shaping shell 9. The micro motor 13 is started after being powered on. The micro motor 13 drives the rotating shaft 14 to rotate, so that the packaged product in the mold shaping shell 9 falls onto the transport component 8. The stepper motor 82 is started after being powered on, and the stepper motor 82 drives the belt transmission roller 83 to rotate. The belt transmission roller 83 drives the belt to transport the packaged product. The limiting roller 84 limits and blocks the packaged product from both sides of the transport frame 81.

[0028] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An ultra-high-speed six-sided vacuum shaping machine, comprising a shaping housing (1), characterized in that: A bagging assembly (4) is fixedly installed on one side of the top end of the inner wall of the shaping casing (1), a sealing assembly (5) is fixedly installed on the other side of the top end of the inner wall of the shaping casing (1), a transport assembly (8) is fixedly installed on both sides of the bottom end of the inner wall of the shaping casing (1), a length track (6) is fixedly installed on both sides of the inner wall of the shaping casing (1), a displacement block (7) is slidably connected to the middle of the two length tracks (6), a micro motor (13) is fixedly installed on the opposite side of the two displacement blocks (7), a rotating shaft (14) is fixedly installed on the output end of the two micro motors (13), and a shaping casing (9) with a mold is fixedly installed on the opposite end of the two rotating shafts (14).

2. The ultra-high-speed six-sided vacuum shaping machine according to claim 1, characterized in that: The bagging assembly (4) comprises a linear track (401) and two connecting platforms (407), wherein the middle portion of the linear track (401) is slidably connected to a translation block (403), and the bottom end of the translation block (403) is fixedly mounted with four height rods (404), and the middle portions of the four height rods (404) are all slidably connected to a height block (405), and the opposite sides of each two adjacent height blocks (405) are fixedly connected to the two ends of the two connecting platforms (407), and the two connecting platforms (407) are fixedly connected to the two ends of the two connecting platforms (407). A length plate (408) is fixedly installed on one side of the top of the platform (407), a heat sealer (410) is fixedly installed on the other side of the top of the two connecting platforms (407), a packaging bag mold (406) is fixedly installed on the bottom of the two connecting platforms (407) by bolts, and a height cylinder (409) is fixedly installed on both sides of the bottom of the translation block (403), and the movable ends of the two height cylinders (409) are fixedly connected to the sides facing the two length plates (408).

3. The ultra-high-speed six-sided vacuum shaping machine according to claim 2, characterized in that: The top end of the linear track (401) is fixedly connected to the shaping housing (1), and a pushing cylinder (402) is fixedly installed on the top end of one side of the inner wall of the shaping housing (1), and the movable end of the pushing cylinder (402) is fixedly connected to the side facing the translation block (403).

4. The ultra-high-speed six-sided vacuum shaping machine according to claim 1, characterized in that: The sealing assembly (5) includes a limit plate (51) and two vent shells (57). Both sides of the bottom end of the limit plate (51) are provided with a lifting platform (54). The bottom ends of the two lifting platforms (54) are fixedly connected to the top ends of the two vent shells (57). The bottom ends of the two vent shells (57) are fixedly connected to two porous sealing covers (55). One side of the two vent shells (57) is fixedly installed with a micro pump (56). The air inlets of the two micro pumps (56) are fixedly connected to the side facing the two vent shells (57). The exhaust ports of the two micro pumps (56) are fixedly connected to the bottom ends of the two vent shells (57). An exhaust hose (58) extending to the outside is fixedly connected, downward pressure cylinders (53) are fixedly installed on both sides of the top of the limit plate (51), and the movable ends of the two downward pressure cylinders (53) are fixedly connected to the middle of the top of the two lifting platforms (54), respectively. Sliding rods (52) are fixedly installed on both sides of the top of the two lifting platforms (54), and the middle parts of the four sliding rods (52) are slidably connected to the limit plate (51), the fixed ends of the two downward pressure cylinders (53) are fixedly connected to the shaping housing (1), and the two ends of the limit plate (51) are fixedly connected to the shaping housing (1).

5. The ultra-high-speed six-sided vacuum shaping machine according to claim 1, characterized in that: The two transport assemblies (8) each include a transport frame (81) and a plurality of vertical shafts (85). The interior of the transport frame (81) is rotatably connected to a plurality of belt transmission rollers (83). Belts are connected between the plurality of belt transmission rollers (83). Both sides of the top of the transport frame (81) are fixedly connected to the bottom ends of the plurality of vertical shafts (85). The middle parts of the plurality of vertical shafts (85) are rotatably connected to limit rollers (84). One side of the transport frame (81) is fixedly connected to the shaping housing (1). The bottom ends of both sides of the two shaping housings (1) are fixedly installed with stepping motors (82) for driving the belt transmission rollers (83) to rotate.

6. The ultra-high-speed six-sided vacuum shaping machine according to claim 1, characterized in that: A vacuum pump (10) is fixedly installed in the middle of both sides of the shaping shell (1), and the air inlets of the two vacuum pumps (10) are fixedly connected to an extraction hose (12) extending to the interior of the shaping shell (9) with the mold, and the air outlets of the two vacuum pumps (10) are fixedly connected to an exhaust pipe (11) extending to the outside.

7. The ultra-high-speed six-sided vacuum shaping machine according to claim 1, characterized in that: A control panel (3) is fixedly mounted on the top of the front face of the shaping casing (1), and emergency stop switches (2) are fixedly mounted on both sides of the control panel (3) on the front face of the shaping casing (1).