Visual counting device for steel balls

Abstract

The utility model discloses a steel ball visual counting device, which relates to the technical field of counting and packaging, aims to solve the technical problem that steel column materials are easy to damage, and comprises a main frame, a guide plate is obliquely arranged at the top of the main frame, a feeding module is fixedly arranged on the upper surface of the guide plate, and a material blocking module is arranged on one side of the feeding module. A feeding bin is arranged on the other side of the feeding module, an adjusting structure is installed on the feeding bin, a material supplementing bin is arranged on the edge of one side of the feeding bin, a drainage groove formed in a guide plate is formed in the end of the material supplementing bin, material supplementing modules which are alternately started and stopped are arranged in the material supplementing bin, and a discharging module is installed on one side of the lower end of the material supplementing bin and one side of the lower end of the feeding module. And an inlet of the emptying and discharging module is connected with a discharging hopper. A vibration machine feeding mode is replaced with a sliding plate feeding mode, the design that the material supplementing module is started and stopped alternately, accurate material supplementing is achieved, and redundant materials can be removed through the discharging module is combined, and the steel ball packaging machine has the advantages of being suitable for steel ball materials and capable of accurately packaging the steel ball materials at the same time.

Description

Technical Field

[0001] The utility model relates to the technical field of counting and packaging, and more particularly to a steel ball visual counting device. Background Art

[0002] Existing pellet counting machines, when counting and conveying steel balls, are subject to damage from the vibration of the vibrating machine. This makes it impossible to complete functions such as feeding, intercepting, and refilling the steel balls without using the vibrating machine. Therefore, we propose a visual steel ball counting device. Utility Model Content

[0003] The purpose of the utility model is to overcome the deficiencies of the prior art, meet practical needs, and provide a steel ball visual counting device to solve the technical problem that the current steel column material is easily damaged.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: a steel ball visual counting device, comprising a main frame, a guide plate is obliquely arranged on the top of the main frame, a feeding module is fixedly provided on the upper surface of the guide plate, a blocking module is provided on one side of the feeding module, a feeding bin is provided on the other side of the feeding module, an adjusting structure is installed on the feeding bin, a feeding bin is provided on one edge of the feeding bin, a drainage groove is provided on the guide plate at the end of the feeding bin, a feeding module that is alternately started and stopped is provided inside the feeding bin, a discharging module is installed on the lower end of the feeding bin and the feeding module, and the inlet of the discharging module is connected to a discharge hopper.

[0005] Preferably, the feeding module includes a template, the upper surface of the template is a structure with both sides gradually inclined toward the center, and the upper surface of the template is provided with a plurality of V-shaped ball grooves.

[0006] Preferably, the material blocking module includes a baffle adapted to the template, a threaded seat and a threaded rod adapted to each other are provided at the bottom of the baffle, and a motor is provided on one side of the threaded seat.

[0007] Preferably, a side connecting plate is connected between the side of the feed bin and the main frame, and a supporting block is clamped on the side connecting plate.

[0008] Preferably, the adjustment structure includes an adjustment rail, an adjustment seat, an adjustment plate and a positioning pin. The adjustment rail is fixed to one side of the feed bin, the adjustment seat is slidably set on the adjustment rail, the adjustment seat is connected to the adjustment plate, and the positioning pin is set on the adjustment plate and one end is in contact with the adjustment rail.

[0009] Preferably, the feeding bin is composed of a long rectangular frame with openings on both sides and the top, and the bottom of the feeding bin is a V-shaped structure.

[0010] Preferably, the feeding module comprises a feeding baffle composed of a plurality of blocks and a feeding cylinder. The feeding baffle is a detachable structure, and the driving end of the feeding cylinder is connected to the feeding baffle.

[0011] Preferably, the material discharge module includes a material receiving part, a material discharge part and a material discharge part. The material receiving part consists of a guide rectangular tube, a material receiving hopper and a guide cylinder. The guide cylinder is fixed to the guide rectangular tube.

[0012] Preferably, the discharge member includes a fixed blocking plate, a discharge plate and a discharge cylinder, the discharge cylinder is connected to the discharge plate, and the discharge member includes a discharge pipe, a discharge plate and a discharge cylinder, and the discharge cylinder is connected to the discharge pipe.

[0013] Preferably, one end of the discharge hopper is fixed to the guide plate, and the discharge area of the discharge hopper is a concave slope structure centered on a straight line between two diagonal corners.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. The utility model makes structural changes in the feeding part and the blocking part, uses a slide feeding method instead of a vibrating feeding mode, uses a screw rod to lift the blocking material instead of a cylinder to press the blocking material, and the stepped blocking plate can control the number of steel balls sliding down. The feeding part realizes an accurate feeding structure through the alternating downward pressure of the cylinder, which achieves the effect of conveying steel ball materials and solves the problem that steel column materials are easily damaged.

[0016] 2. The utility model can also adjust the discharge size by controlling the gap between the adjustment plate and the discharge material, and coordinating the adjustment seat, the adjustment track and the positioning pin, so as to adapt to steel ball materials of different sizes. Then, when counting the particles, the blocking plate in the blocking module is lowered, and when it approaches the set number, it is gradually raised to completely block the material from rolling down, thereby blocking the material. Then, in conjunction with the alternating start and stop of the two feeding baffles in the feeding module, accurate feeding is achieved. At the same time, the discharge cylinder is opened when the particles are counted, and the machine discharges once. If the particle count is incorrect, the discharge cylinder is opened, and the machine discharges once, thereby further achieving the effect of precise packaging and further solving the problem of overpacking or underpacking of materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural diagram of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the utility model under the condition of feed splitting;

[0019] Figure 3 This is a structural diagram of the material blocking module of the present invention when it is disassembled;

[0020] Figure 4 This is a structural diagram of the feeding module and the blocking module of the utility model;

[0021] Figure 5 This is a structural diagram of the material blocking module of the present utility model;

[0022] Figure 6 This is a structural diagram of the material blocking module of the present invention when it is disassembled;

[0023] Figure 7 This is a schematic diagram of the top view of the material discharge module of the present invention;

[0024] Figure 8 It is a side structural schematic diagram of the material discharge module of the present invention.

[0025] Explanation of the numbers in the figure: 1. Main frame; 2. Guide plate; 3. Feeding module; 4. Blocking module; 5. Feeding bin; 6. Adjusting structure; 7. Replenishing bin; 8. Replenishing module; 9. Discharging module; 10. Discharging hopper; 11. Side plate; 12. Support block;

[0026] 31. Template; 32. Ball groove;

[0027] 401, positioning plate; 402, limiting rail; 403, limiting seat; 404, extension block;

[0028] 41. baffle; 42. threaded seat; 43. threaded rod; 44. motor; 45. transmission wheel; 46. transmission belt;

[0029] 61. Adjustment track; 62. Adjustment seat; 63. Adjustment plate; 64. Positioning pin;

[0030] 81. Feeding baffle; 82. Feeding cylinder;

[0031] 901, first connecting plate; 902, second connecting plate;

[0032] 91. Material receiving part; 911. Guide torque tube; 912. Material receiving hopper; 913. Guide cylinder; 92. Material discharging part; 921. Fixed baffle; 922. Discharging plate; 923. Discharging cylinder; 93. Material discharging part; 931. Discharging pipe; 932. Discharging plate; 933. Discharging cylinder. DETAILED DESCRIPTION

[0033] like Figures 1 to 8As shown, the utility model relates to a steel ball visual counting device, comprising a main frame 1 with multiple support angles at the bottom, multiple detachable covers are provided on the outside of the main frame 1 to facilitate subsequent maintenance, a guide plate 2 is provided on the top of the main frame 1, a feeding module 3 is fixed on the upper surface of the guide plate 2, and the feeding module 3 includes a template 31, the upper surface of the template 31 is a structure with both sides gradually inclined toward the center, and the upper surface of the template 31 is provided with multiple V-shaped ball grooves 32, which can limit the lower half of the outer circumference of the ball to a certain extent, so that the ball slides along the ball groove 32;

[0034] A blocking module 4 is provided on one side of the feeding module 3. The blocking module 4 includes a baffle 41 adapted to the template 31. A threaded seat 42 and a threaded rod 43 adapted to each other are provided at the bottom of the baffle 41. The threaded seat 42 is connected to the baffle 41. A motor 44 is provided on one side of the threaded seat 42. A positioning plate 401 is connected between the bottom of the motor 44 and the main frame 1. A limiting track 402 is installed on the top of the positioning plate 401. A raised slide rail is provided on one side of the limiting track 402. A limiting seat 403 is slidably provided on the slide rail. The limiting seat 403 cooperates with the slide rail and is connected to the threaded seat 42, thereby generating a force on the threaded seat 42. The other side of the limiting track 402 is connected to an extension block 404, which is an L-shaped structure. One side of the extension block 404 is connected to the guide plate 2 to enhance stability. The bottom of the positioning plate 401 is rotatably connected to two transmission wheels 45. A transmission belt 46 is sleeved between the outer peripheries of the two transmission wheels 45. The bottom end of the threaded rod 43 passes through the positioning plate 401 and is fixed to the center of one of the transmission wheels 45. Therefore, when the motor 44 rotates, it can drive the transmission wheel 45 to rotate, cooperate with the transmission, and rotate the threaded rod 43, so that the threaded seat 42 is lifted and lowered, driving the baffle 41 to lift and lower;

[0035] A feeding bin 5 is further provided on the side of the feeding module 3 away from the side blocking module 4. A side connecting plate 11 is connected between the side of the feeding bin 5 and the main frame 1. A supporting block 12 is clamped on the side connecting plate 11. An adjusting structure 6 is installed on the feeding bin 5. The adjusting structure 6 includes an adjusting rail 61, an adjusting seat 62, an adjusting plate 63 and a positioning pin 64. The adjusting rail 61 is fixed to one side of the feeding bin 5, and the adjusting seat 62 is slidably set on the adjusting rail 61. The adjusting seat 62 is connected to the adjusting plate 63. The positioning pin 64 is provided on the adjusting plate 63 and one end contacts the adjusting rail 61. The positioning pin 64 can be fixed by end pressure or by threaded connection by opening a plurality of screw holes on the adjusting rail 61;

[0036] A feeding bin 7 is provided on one edge of the feed bin 5. The feeding bin 7 is composed of a long rectangular frame with openings on both sides and the top. The bottom of the feeding bin 7 is a V-shaped structure to facilitate the rolling and limiting of the steel ball material. A drainage groove is provided on the end position of the feeding bin 7. The function of the drainage groove is mainly to drain part of the steel ball material into the feeding bin 7. A feeding module 8 that is alternately started and stopped is provided inside the feeding bin 7. The feeding module 8 includes a feeding baffle 81 composed of multiple blocks and a feeding cylinder 82. The feeding baffle 81 is a detachable structure, which can be adjusted for steel ball materials of different sizes. The driving end of the feeding cylinder 82 is connected to the feeding baffle 81. The alternating start and stop of the two feeding baffles 81 of the feeding module 8 plays a role in accurate feeding.

[0037] Since the feeding bin 7 and the feeding module 3 are both connected and adapted to the guide plate 2, the feeding bin 7 and the feeding module 3 are also inclined. A discharge module 9 is installed at one side of the lower end of the feeding bin 7 and the feeding module 3. The inlet of the discharge module 9 is connected to a discharge hopper 10. The discharge hopper 10 is fixed and supported by a first connecting plate 901. One end of the discharge hopper 10 is flared and the flared end is fixed to the guide plate 2 for guiding the steel ball material to flow to the discharge area of the contracted end. The discharge module 9 includes a receiving part 91, a discharge part 92 and a discharge part 93.

[0038] The receiving member 91 is composed of a guide rectangular tube 911, a receiving hopper 912 and a guide cylinder 913. The guide cylinder 913 is fixed to the guide rectangular tube 911. When the guide cylinder 913 is running, the guide rectangular tube 911 can be lowered to close the receiving hopper 912 to prevent the steel ball material from popping out and realize centralized collection. The receiving hopper 912 can also be replaced with other packaging tools according to the situation. The discharge member 92 includes a fixed baffle 921, a discharge plate 922 and a discharge cylinder 923. The discharge cylinder 923 is connected to the discharge plate 922. The discharge member 93 includes a discharge pipe 931, a discharge plate 932 and a discharge cylinder 933. The discharge cylinder 933 is connected to the discharge pipe 931. A second connecting plate 902 is provided between the discharge member 92 and the discharge member 93. Both ends of the second connecting plate 902 are fixed to the main frame 1.

[0039] It should be noted that, in order to prevent the steel balls from rolling out directly along the slope, the discharge area of the discharge hopper 10 is a concave slope structure with the straight line between the two diagonals as the center, such as Figure 7 and Figure 8 Therefore, when the wrong number of particles are discharged, the discharge cylinder 933 is opened, the machine discharges the material once, and then the corresponding quantity is replenished through the feeding module 8, thereby achieving the effect of accurate packaging.

[0040] In order to achieve overall convenient operation, an industrial computer is also provided on one side of the main frame 1, and the industrial computer can control the above-mentioned equipment.

[0041] Working principle: This embodiment provides a steel ball visual counting device. When in use, according to the steel ball material, the adjustment plate 63 is moved to a suitable position, the adjustment seat 62 slides on the adjustment track 61, and then the position is fixed using the positioning pin 604. The steel ball material is placed inside the feed bin 5, and the steel ball material flows out to the guide plate 2 through the gap at the bottom of the adjustment plate 62. Then, through the template 31 and the ball groove 32, the steel ball material can be neatly sorted. At the same time, a part of the material will flow through the drainage groove to the inside of the feeding bin 7;

[0042] The motor 44 is controlled by the industrial computer to drive the transmission wheel 45 to rotate, and the threaded rod 43 is rotated to make the threaded seat 42 rise and fall, driving the baffle 41 to fall. At this time, the steel ball material continues to fall to the discharge area of the discharge hopper 10;

[0043] At this time, if there are too many pellets, the discharge cylinder 933 is controlled by the industrial computer to operate, the discharge plate 932 is opened, the machine discharges the material once, and the excess steel ball material is discharged through the discharge pipe 931. When the number of pellets is too small, the feeding cylinder 82 is controlled by the industrial computer to operate, and the two feeding baffles 81 are alternately started and stopped to increase the corresponding amount of steel ball material, thereby achieving accurate feeding. Finally, the material is discharged through the guide torque tube 911 and the receiving hopper 912 to continue the next process.

[0044] The embodiments disclosed in the present invention are preferred embodiments, but are not limited to them. Ordinary technicians in this field can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. As long as they do not deviate from the spirit of the present invention, they are all within the scope of protection of the present invention.

Claims

1. A steel ball visual counting device, characterized in that: The invention comprises a main frame (1), wherein a guide plate (2) is obliquely provided on the top of the main frame (1), a feeding module (3) is fixedly provided on the upper surface of the guide plate (2), a blocking module (4) is provided on one side of the feeding module (3), a feeding bin (5) is provided on the other side of the feeding module (3), an adjusting structure (6) is installed on the feeding bin (5), a feeding bin (7) is provided on the edge of one side of the feeding bin (5), a drainage groove opened on the guide plate (2) is provided at the end position of the feeding bin (7), a feeding module (8) that is alternately started and stopped is provided inside the feeding bin (7), a discharge module (9) is installed at the lower end side of the feeding bin (7) and the feeding module (3), and the inlet of the discharge module (9) is connected to a discharge hopper (10).

2. A steel ball visual counting device according to claim 1, characterized in that: The feeding module (3) comprises a template (31), the upper surface of the template (31) is a structure with both sides gradually inclined toward the center, and the upper surface of the template (31) is provided with a plurality of V-shaped ball grooves (32).

3. A steel ball visual counting device according to claim 2, characterized in that: The material blocking module (4) comprises a baffle (41) adapted to the template (31), a threaded seat (42) and a threaded rod (43) adapted to each other are provided at the bottom of the baffle (41), and a motor (44) is provided on one side of the threaded seat (42).

4. A steel ball visual counting device according to claim 3, characterized in that: A side connecting plate (11) is connected between the side of the feed bin (5) and the main frame (1), and a support block (12) is clamped on the side connecting plate (11).

5. A steel ball visual counting device according to claim 4, characterized in that: The adjustment structure (6) includes an adjustment rail (61), an adjustment seat (62), an adjustment plate (63) and a positioning pin (64), wherein the adjustment rail (61) is fixed to one side of the feed bin (5), the adjustment seat (62) is slidably arranged on the adjustment rail (61), the adjustment seat (62) is connected to the adjustment plate (63), and the positioning pin (64) is arranged on the adjustment plate (63) and one end of the positioning pin is in contact with the adjustment rail (61).

6. A steel ball visual counting device according to claim 5, characterized in that: The feeding bin (7) is composed of a long rectangular frame with both sides and the top open, and the bottom of the feeding bin (7) is a V-shaped structure.

7. A steel ball visual counting device according to claim 6, characterized in that: The feeding module (8) comprises a feeding baffle (81) composed of a plurality of blocks and a feeding cylinder (82). The feeding baffle (81) is a detachable structure, and the driving end of the feeding cylinder (82) is connected to the feeding baffle (81).

8. A steel ball visual counting device according to claim 7, characterized in that: The material discharge module (9) comprises a material receiving member (91), a material discharge member (92) and a material discharge member (93); the material receiving member (91) comprises a guide rectangular tube (911), a material receiving hopper (912) and a guide cylinder (913); the guide cylinder (913) is fixed to the guide rectangular tube (911).

9. A steel ball visual counting device according to claim 8, characterized in that: The discharge member (92) comprises a fixed blocking plate (921), a discharge plate (922) and a discharge cylinder (923), wherein the discharge cylinder (923) is connected to the discharge plate (922), and the discharge member (93) comprises a discharge pipe (931), a discharge plate (932) and a discharge cylinder (933), wherein the discharge cylinder (933) is connected to the discharge pipe (931).

10. A steel ball visual counting device according to claim 9, characterized in that: One end of the discharge hopper (10) is fixed to the guide plate (2), and the discharge area of the discharge hopper (10) is a concave slope structure centered on a straight line between two diagonal corners.

Images