Automatic rotation type capacitor feeding disc
By designing a capacitor automatic rotary loading tray, the automatic rotary loading of the capacitor is achieved by using a servo motor-driven transmission system, solving the capacitance collision and friction problems caused by the loading of the vibrating plate, and improving production efficiency and loading speed.
Patent Information
- Application Number
- CN202323595233.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-27
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2033-12-27
Smart Images

Figure CN223225109U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitor production and processing, in particular to an automatic rotating capacitor loading tray. Background Art
[0002] Two conductors placed close to each other with a non-conductive insulating medium in between constitute a capacitor. When a voltage is applied between the two plates of a capacitor, the capacitor will store charge. The capacitance of a capacitor is numerically equal to the ratio of the charge on one conductive plate to the voltage between the two plates. Capacitors play an important role in circuits such as tuning, bypassing, coupling, and filtering. With the rapid development of electronic information technology, the replacement speed of digital electronic products is getting faster and faster. The production and sales of consumer electronic products, mainly flat-screen TVs (LCD and PDP), laptops, digital cameras, etc., continue to grow, driving the growth of the capacitor industry.
[0003] Existing capacitor loading mechanisms often use a vibrating plate. During the loading process, capacitors may collide or rub against each other, causing damage to the capacitor leads or packaging, resulting in unnecessary losses. Furthermore, this loading method is slow, which has a certain impact on capacitor production efficiency. Therefore, an automatic rotating capacitor loading plate is proposed. Utility Model Content
[0004] The purpose of the utility model is to provide an automatic rotating capacitor loading plate, which solves the problem that the existing capacitor loading mechanism mostly uses a vibration plate to load the capacitors. During the loading process, collision or friction may occur between the capacitors, causing damage to the capacitor leads or capacitor packaging, resulting in unnecessary losses. In addition, this loading method has a slow loading speed, which has a certain impact on the production efficiency of the capacitors.
[0005] The utility model is implemented as follows: a capacitor automatic rotating loading tray comprises a workbench, a storage box is provided on the workbench, a loading tray is provided at one end of the workbench away from the storage box, a limit plate is provided on the loading tray, a connecting shaft is provided on the loading tray, a guide piece is provided at the top end of the connecting shaft, the bottom surface of the guide piece is in contact with the loading tray, mounting plates are provided at both ends of the workbench, support plates are fixedly connected at both ends of the mounting plates, a connecting rod is provided on the support plate, a connecting plate is provided on the connecting rod, a baffle is provided at the top end of the connecting plate, and the baffle is connected to the connecting plate by bolts.
[0006] A further technical solution of the present invention is: a first transmission gear and a second transmission gear are provided on the mounting plate; a non-working surface of the second transmission gear is fixedly connected to a servo motor; and the servo motor is fixedly connected to the mounting plate.
[0007] A further technical solution of the present invention is: a second transmission belt is provided on the first transmission gear, a third transmission belt is provided on the second transmission gear, and the first transmission gear is connected to the second transmission gear through the third transmission belt.
[0008] A further technical solution of the present invention is: the top end of the connecting plate is fixedly connected to the baffle, the bottom end of the connecting plate is provided with a connecting block, the second transmission belt is located between the connecting plate and the connecting block, and the second transmission belt is fixedly connected to the connecting plate through the connecting block.
[0009] A further technical solution of the present invention is: a connecting seat is provided on the bottom surface of the workbench, the top of the connecting seat is fixedly connected to the workbench, the bottom end of the connecting seat is fixedly connected to a motor, and the output end of the motor is connected to a second transmission wheel.
[0010] A further technical solution of the present invention is: one end of the connecting shaft is placed on the upper part of the loading tray, the other end of the connecting shaft is placed on the lower part of the loading tray, and the bottom end of the connecting shaft is provided with a first transmission wheel.
[0011] A further technical solution of the present invention is: a mounting seat is provided at one end of the connecting shaft located at the lower part of the loading tray, a first transmission belt is provided on the first transmission wheel and the second transmission wheel, and the first transmission wheel is connected to the second transmission wheel through the first transmission belt.
[0012] A further technical solution of the present invention is: a discharge trough is provided on the workbench, one end of the discharge trough is fixedly connected to the workbench, the other end of the discharge trough is placed on the loading tray, and the end of the discharge trough located on the loading tray is in contact with the loading tray.
[0013] A further technical solution of the present invention is: a feeding trough is provided on the workbench, and the material storage box is detachably connected to the workbench through the feeding trough.
[0014] A further technical solution of the present invention is: a sleeve is provided on the connecting rod, the sleeve is fixedly connected to the connecting plate, and the connecting plate is slidably connected to the connecting rod through the sleeve.
[0015] The beneficial effects of the present invention are as follows: the capacitor is automatically loaded through the loading disk, and the rotating loading disk will drive the capacitor to rotate together. Through the guide piece on the connecting shaft, the capacitor will automatically enter the discharge chute during the rotation. When the capacitor on the loading disk is small, the baffle on the workbench will push the capacitor in the storage box into the loading disk, which has achieved the purpose of automatic replenishment and automatic loading. During the loading process, the rotation of the loading disk is used to replace the displacement of the capacitor itself, which largely avoids collision and friction between capacitors, and solves the problem that the existing capacitor loading mechanism mostly adopts vibration disk loading. During the loading process, collision or friction may occur between capacitors, resulting in damage to the capacitor leads or capacitor packaging, causing unnecessary losses, and the loading speed of this loading method is slow, which has a certain impact on the production efficiency of the capacitor. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the main structure of a capacitor automatic rotating loading tray provided by the utility model;
[0017] Figure 2 This is a front view of a capacitor automatic rotating loading tray provided by the utility model;
[0018] Figure 3 This is a schematic diagram of the transmission structure of a capacitor automatic rotating loading tray provided by the utility model;
[0019] Figure 4 The utility model is a bottom structural schematic diagram of a capacitor automatic rotary loading tray provided by the present invention.
[0020] Figure markings: 1. Workbench; 2. Storage box; 3. Protective cover; 4. Loading tray; 5. Limiting plate; 6. Discharge chute; 7. Guide plate; 8. Baffle; 9. Connecting plate; 10. Support plate; 11. Connecting rod; 12. First transmission gear; 13. Connecting block; 14. Sleeve; 15. Second transmission gear; 16. Servo motor; 17. Motor; 18. First transmission belt; 19. First transmission wheel; 20. Connecting shaft; 21. Mounting seat; 22. Second transmission wheel; 23. Connecting seat; 24. Feed chute; 25. Second transmission belt; 26. Third rotating belt; 27. Mounting plate. DETAILED DESCRIPTION
[0021] The following describes the embodiments of the present invention through specific examples. Those skilled in the art will readily understand the other advantages and benefits of the present invention from the disclosure herein. The present invention may also be implemented or applied through various other specific embodiments, and the details in this specification may be modified or altered based on different perspectives and applications without departing from the spirit of the present invention.
[0022] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for understanding and reading by those familiar with this technology, and are not used to limit the conditions for implementation of the present invention. Therefore, they have no substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size should still fall within the scope of the technical content disclosed in the present invention without affecting the efficacy and purpose of the present invention. At the same time, terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and are not used to limit the scope of implementation of the present invention. Changes or adjustments in their relative relationships should also be considered as the scope of implementation of the present invention without substantially changing the technical content.
[0023] like Figure 1-Figure 4 The main structural components of a capacitor automatic rotating loading tray are shown, which includes a workbench 1, a storage box 2 is provided on the workbench 1, a loading tray 4 is provided at the end of the workbench 1 away from the storage box 2, a limit plate 5 is provided on the loading tray 4, a connecting shaft 20 is provided on the loading tray 4, a guide piece 7 is provided at the top of the connecting shaft 20, and the bottom surface of the guide piece 7 is in contact with the loading tray 4, mounting plates 27 are provided at both ends of the workbench 1, and support plates 10 are fixedly connected at both ends of the mounting plate 27, a connecting rod 11 is provided on the support plate 10, a connecting rod 11 is provided on the connecting rod 11, a connecting plate 9 is provided on the top of the connecting plate 9, a baffle 8 is provided, and the baffle 8 and the connecting plate 9 are connected by bolts.
[0024] like Figure 2 、 Figure 3 As shown, the automatic loading of the capacitor automatic rotary loading tray is mainly completed by the baffle 8, and the transmission part is mainly composed of a servo motor 16, a first transmission gear 12, a second transmission gear 13, a second transmission belt 25, a third transmission belt 26 and a connecting rod. The first transmission gear 19 and the second transmission gear 15 are provided on the mounting plate 27. The non-working surface of the second transmission gear 15 is fixedly connected to the servo motor 16, and the servo motor 16 is fixedly connected to the mounting plate 27. The first transmission gear 12 is provided with a second transmission belt 25, and the second transmission gear 16 is provided with a third transmission belt 26. The first transmission gear 12 is connected to the second transmission gear 16 through the third transmission belt 26.
[0025] like Figure 3As shown, the main connecting structure of the baffle 8 is the connecting plate 9. The top of the connecting plate 9 is fixedly connected to the baffle 8. The bottom of the connecting plate 9 is provided with a connecting block 13. The second transmission belt 25 is located between the connecting plate 9 and the connecting block 13. The second transmission belt 25 is fixedly connected to the connecting plate 9 through the connecting block 13. The connecting rod 11 is provided with a sleeve 14. The sleeve 14 is fixedly connected to the connecting plate 9. The connecting plate 9 is slidably connected to the connecting rod 11 through the sleeve 14. The connecting block 13 and the connecting plate 9 both clamp the second transmission belt 25. Therefore, when the second transmission belt moves, it will also drive the connecting plate 9 and the baffle 8 to move together. The sleeve 14 fixedly connected to the connecting plate 9 provides support for the connecting plate 9, which is also the main reason why the connecting plate 9 can slide on the connecting rod 11.
[0026] like Figure 4 As shown, the rotation of the loading tray 4 is driven by the connecting shaft 20 connected to the loading tray. The power of the rotating shaft 20 comes from the motor 17 installed on the bottom surface of the workbench 1. The specific transmission mode and connection relationship are as follows:
[0027] The bottom surface of the workbench 1 is provided with a connecting base 23. The top of the connecting base 23 is fixedly connected to the workbench 1. The bottom end of the connecting base 23 is fixedly connected to the motor 17. The output end of the motor 17 is connected to the second transmission wheel 22. One end of the connecting shaft 20 is placed above the loading tray 4, and the other end of the connecting shaft 20 is placed below the loading tray 4. The bottom end of the connecting shaft 20 is provided with a first transmission wheel 19. The first transmission wheel 19 and the second transmission wheel 22 are both equipped with a first transmission belt 18, which connects the first transmission wheel 19 to the second transmission wheel 22 via the first transmission belt 18. Furthermore, a mounting base 21 is provided at one end of the connecting shaft 20 located below the loading tray 4. The mounting base 21 connects to the ground to provide support.
[0028] A major feature of a capacitor automatic rotating loading tray is that a discharge chute 6 is provided on the workbench 1. One end of the discharge chute 6 is fixedly connected to the workbench 1, and the other end of the discharge chute 6 is placed on the loading tray 4. The end of the discharge chute 6 located on the loading tray 4 is in contact with the loading tray 4. Since the discharge chute 6 is fixed on the workbench 1, the rotation of the loading tray 4 does not affect the discharge chute, and the two do not interfere with each other. This ensures that as the loading tray 4 rotates, the capacitors at the edge will automatically slide into the discharge chute along the guide piece 7.
[0029] Another feature of the automatic rotary capacitor loading tray is that the workbench 1 is provided with a feed chute 24, through which the storage box 2 is detachably connected to the workbench 1. When all the capacitors in a storage box 2 are pushed into the loading tray 4 by the baffle 8, the storage box 2 can be directly withdrawn through the feed chute for replacement, avoiding the tedious steps of stopping the machine for material replacement and saving labor costs.
[0030] The working principle of a capacitor automatic rotary loading tray is as follows:
[0031] When the storage box 2 is installed on the workbench 1 through the feed chute 24, the servo motor 16 is started, and the power output of the servo motor 16 drives the second transmission gear 15 to rotate. The third transmission belt 26 installed on the first transmission gear 12 and the second transmission gear 15 drives the first transmission gear 12 to transmit. At this time, the connecting block 13 and the connecting plate 9 fixed on the second transmission belt 25 will move linearly with the movement of the second transmission belt 25, and the baffle 8 installed on the connecting plate 9 will push the capacitor on the storage box 2 to the upper feeding tray 4. When the motor 17 at the bottom of the workbench is started, it will drive the second transmission wheel 22 at the output end of the motor 17 to rotate together, and then drive the first transmission wheel 19 on the connecting shaft 20 through the first transmission belt 18. Because the connecting shaft 20 is fixedly connected to the loading tray 4, the loading tray 4 will do uniform circular motion due to the power output of the motor 17. When the loading tray 4 rotates, the capacitor on the loading tray 4 will also rotate. The guide piece 7 at the top of the connecting shaft 20 will guide the capacitor into the discharge chute 6, thereby achieving the purpose of automatic loading.
[0032] The capacitor automatic rotary loading disk is loaded through the loading disk. The rotating loading disk will drive the capacitor to rotate together. Through the guide piece on the connecting shaft, the capacitor will automatically enter the discharge chute during the rotation. When the capacitor on the loading disk is less, the baffle on the workbench will push the capacitor in the storage box into the loading disk, which has achieved the purpose of automatic replenishment and automatic loading. During the loading process, the rotation of the loading disk is used to replace the displacement of the capacitor itself, which largely avoids collision and friction between capacitors. It solves the problem that the existing capacitor loading mechanism mostly uses vibration disk loading. During the loading process, collision or friction may occur between capacitors, resulting in damage to the capacitor leads or capacitor packaging, causing unnecessary losses. In addition, this loading method has a slow loading speed, which has a certain impact on the production efficiency of the capacitor.
[0033] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A capacitor automatic rotary loading tray, comprising a workbench (1), characterized in that: A material storage box (2) is provided on the workbench (1), a loading tray (4) is provided at one end of the workbench (1) away from the material storage box (2), a limiting plate (5) is provided on the loading tray (4), a connecting shaft (20) is provided on the loading tray (4), a guide piece (7) is provided at the top end of the connecting shaft (20), the bottom surface of the guide piece (7) is in contact with the loading tray (4), mounting plates (27) are provided at both ends of the workbench (1), support plates (10) are fixedly connected at both ends of the mounting plates (27), a connecting rod (11) is provided on the support plate (10), a connecting rod (11) is provided on the connecting rod (11), a connecting plate (9) is provided on the top end of the connecting plate (9), and a baffle (8) is provided on the connecting plate (9), and the baffle (8) is connected to the connecting plate (9) by bolts.
2. The capacitor automatic rotating loading tray according to claim 1, characterized in that: A first transmission gear (12) and a second transmission gear (15) are provided on the mounting plate (27); a non-working surface of the second transmission gear (15) is fixedly connected to a servo motor (16); and the servo motor (16) is fixedly connected to the mounting plate (27).
3. The capacitor automatic rotating loading tray according to claim 2, characterized in that: The first transmission gear (12) is provided with a second transmission belt (25), the second transmission gear (15) is provided with a third transmission belt (26), and the first transmission gear (12) is connected to the second transmission gear (15) via the third transmission belt (26).
4. The capacitor automatic rotating loading tray according to claim 3, characterized in that: The top end of the connecting plate (9) is fixedly connected to the baffle (8), the bottom end of the connecting plate (9) is provided with a connecting block (13), the second transmission belt (25) is located between the connecting plate (9) and the connecting block (13), and the second transmission belt (25) is fixedly connected to the connecting plate (9) through the connecting block (13).
5. The capacitor automatic rotating loading tray according to claim 1, characterized in that: A connecting seat (23) is provided on the bottom surface of the workbench (1), the top end of the connecting seat (23) is fixedly connected to the workbench (1), the bottom end of the connecting seat (23) is fixedly connected to a motor (17), and the output end of the motor (17) is connected to a second transmission wheel (22).
6. The capacitor automatic rotating loading tray according to claim 5, characterized in that: One end of the connecting shaft (20) is placed on the upper part of the loading tray (4), and the other end of the connecting shaft (20) is placed on the lower part of the loading tray (4). The bottom end of the connecting shaft (20) is provided with a first transmission wheel (19).
7. The capacitor automatic rotating loading tray according to claim 6, characterized in that: The connecting shaft (20) is provided with a mounting seat (21) at one end located at the lower part of the loading tray (4), and the first transmission wheel (19) and the second transmission wheel (22) are both provided with a first transmission belt (18), and the first transmission wheel (19) is connected to the second transmission wheel (22) through the first transmission belt (18).
8. The capacitor automatic rotating loading tray according to claim 1, characterized in that: The workbench (1) is provided with a discharge chute (6), one end of the discharge chute (6) is fixedly connected to the workbench (1), the other end of the discharge chute (6) is placed on the loading tray (4), and the end of the discharge chute (6) located on the loading tray (4) is in contact with the loading tray (4).
9. The capacitor automatic rotating loading tray according to claim 1, characterized in that: The workbench (1) is provided with a material feeding trough (24), and the material storage box (2) is detachably connected to the workbench (1) via the material feeding trough (24).
10. The capacitor automatic rotary loading tray according to claim 1, characterized in that: The connecting rod (11) is provided with a sleeve (14), the sleeve (14) is fixedly connected to the connecting plate (9), and the connecting plate (9) is slidably connected to the connecting rod (11) through the sleeve (14).