Automatic telescopic winding module capable of preventing winding interference
By designing an automatic telescopic winding module, the problem that the winding module cannot quickly adjust the winding size and the wire head is prone to winding interference, and the rapid adjustment of the winding size is achieved and preventing winding interference is improved, and the operating efficiency and cable product quality of the winding module are improved.
Patent Information
- Application Number
- CN202422614226.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-29
AI Technical Summary
The existing winding module cannot quickly adjust the winding size and the wire head is prone to winding interference.
An automatic telescopic winding module including a winding drive assembly, a winding diameter adjustment driving assembly and a wire head clamping assembly is designed. The winding drive assembly drives the winding assembly to rotate, the winding diameter adjustment driving assembly adjusts the winding size, and the wire head clamps the wire head and moves downward to a lower than the winding area to prevent winding interference.
It realizes rapid adjustment of the winding size and effectively prevents winding interference, improving the operating efficiency of the winding module and the quality of the cable product.
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Figure CN223225518U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cable manufacturing, in particular to an automatic telescopic winding module capable of preventing winding interference. Background Art
[0002] Cable coiling machines are common production auxiliary equipment in the wire and cable industry, primarily used for coiling, packaging, and bundling finished wires and cables. The coiling quality directly impacts the aesthetics and market acceptance of wire and cable products, making the design and performance of the coiling module particularly important. The coiling module's primary function is to ensure neat alignment and efficient coiling of wires and cables during the coiling process. This module utilizes a series of mechanical structures and control systems to automate coiling, routing, bundling, and bundling of wires and cables. Specifically, the coiling module's sophisticated mechanical design and control ensure uniform tension during the winding process, ensuring that the cable pitch is independent of wire diameter, resulting in uniform wire arrangement and improved cable quality. The coiling module plays a crucial role in ensuring neat alignment, efficient coiling, and automated operation of wires and cables in cable coiling machines. Its optimized design and performance not only improve the production efficiency of the cable coiling machine but also ensure the quality and market competitiveness of cable products.
[0003] Existing coiling modules for cable coiling machines have shortcomings during use. First, the coil size cannot be quickly adjusted, making the adjustment operation cumbersome. Second, the wire ends cannot be effectively fixed, which easily leads to winding interference. Therefore, it is necessary to optimize and improve the coiling module structure for existing cable coiling machines. Utility Model Content
[0004] The purpose of the present invention is to overcome the above-mentioned problems existing in the conventional technology and to provide an automatic telescopic winding module which can prevent winding interference.
[0005] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:
[0006] An automatically retractable winding module that can prevent winding interference includes a winding drive assembly, a coil diameter adjustment drive assembly, a winding assembly, and a thread end clamping assembly; the winding assembly is driven to rotate by the winding drive assembly; the coil diameter adjustment drive assembly is installed below the winding assembly and is used to adjust the coil diameter of the winding assembly; the thread end clamping assembly is installed on the coil assembly and is used to clamp the thread end and drive it to move down to a position below the winding area to prevent winding interference.
[0007] Furthermore, in the above-mentioned automatic retractable winding module that can prevent winding interference, the winding drive assembly includes a rotating shaft bracket, a rotating shaft, a winding motor and a belt transmission member. The rotating shaft is movably supported in the rotating shaft bracket, and the output shaft of the winding motor drives the rotating shaft to rotate through the belt transmission member.
[0008] Furthermore, in the above-mentioned automatic telescopic winding module that can prevent winding interference, the ring diameter adjustment drive assembly includes a first bracket, a first vertical rail, a first vertical slider, a horizontal movable plate, a screw lift and a sleeve. There are two first brackets and they are symmetrically arranged. The first vertical rail is fixed on the inner side of the first bracket. The first vertical rail is slidingly restricted with a first vertical slider. The two first vertical sliders are jointly fixed with a horizontal movable plate. The horizontal movable plate can be driven by the screw lift to move along the length direction of the first vertical rail, and a sleeve is embedded in the horizontal movable plate.
[0009] Furthermore, in the above-mentioned automatic telescopic winding module that can prevent winding interference, the winding assembly includes a lower plate, an upper plate, a pillar, a sleeve, a connecting rod base, a horizontal slide rail, a horizontal slider, a connecting rod, a convex rod and a winding petal. The lower plate is fixed to the top end of the rotating shaft, and the lower plate and the upper plate are fixedly connected by the pillar. The sleeve is plugged and installed in the inside of the sleeve. The upper end of the sleeve is equipped with a connecting rod base, and the sleeve and the connecting rod base are provided with through holes for facilitating the passage of the rotating shaft. A plurality of horizontal slide rails are circumferentially installed on the upper side of the lower plate, and a horizontal slider is provided on the horizontal slide rail for sliding restriction. A connecting rod is connected between the horizontal slider and the connecting rod base, and a convex rod extending from the upper plate is fixed on the horizontal slider, and a winding petal is installed on the top of the convex rod.
[0010] Furthermore, in the above-mentioned automatic telescopic winding module that can prevent winding interference, the two ends of the connecting rod are respectively rotatably connected to the connecting rod base and the corresponding horizontal slider, the lower plate is provided with a lower radial bar hole for facilitating the passage of the connecting rod, and the upper plate is provided with an upper radial bar hole for facilitating the radial displacement of the protruding rod.
[0011] Furthermore, in the above-mentioned automatic telescopic winding module capable of preventing winding interference, three horizontal slide rails are installed on the upper side of the lower plate along the circumferential direction.
[0012] Furthermore, in the above-mentioned automatic telescopic winding module that can prevent winding interference, the thread end clamping assembly includes a second bracket, a driving push rod, a second vertical rail, a second vertical slider, a vertical movable plate and a mechanical clamp. The second bracket is fixed on the lower plate and the upper plate, the second bracket is equipped with a driving push rod and a second vertical rail, the second vertical rail is slidingly restricted with a second vertical slider, the second vertical slider is fixed with a vertical movable plate, and the vertical movable plate is equipped with a mechanical clamp for clamping the thread end.
[0013] Furthermore, in the above-mentioned automatic telescopic winding module capable of preventing winding interference, the lower plate and the upper plate are each provided with a notch for facilitating the fixing of the second bracket.
[0014] The beneficial effects of the utility model are:
[0015] The utility model has a reasonable structural design and is mainly composed of a winding drive assembly, a coil diameter adjustment drive assembly, a winding assembly and a wire end clamping assembly. The winding assembly is driven to rotate by the winding drive assembly, the adjustment drive assembly is installed below the winding assembly, and the wire end clamping assembly is installed on the coil assembly; on the one hand, the coil diameter adjustment drive assembly is used to adjust the coil diameter of the winding assembly to meet the winding requirements of different cable products; on the other hand, the wire end clamping assembly can clamp the wire end and drive it to move down to a position below the winding area to prevent winding interference.
[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the above advantages at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the main structure of the utility model as a whole;
[0020] Figure 3 It is a structural diagram of the coil drive assembly in the present utility model;
[0021] Figure 4 This is a structural diagram of the ring diameter adjustment drive assembly of the utility model;
[0022] Figure 5 It is a structural diagram of the coil assembly in the utility model;
[0023] Figure 6 This is a structural diagram of the thread end clamping assembly of the utility model;
[0024] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0025] 1-winding drive assembly, 101-rotating shaft bracket, 102-rotating shaft, 103-winding motor, 104-belt transmission;
[0026] 2-ring diameter adjustment drive assembly, 201-first bracket, 202-first vertical rail, 203-first vertical slider, 204-horizontal movable plate, 205-screw lift, 206-sleeve;
[0027] 3-coil assembly, 301-lower plate, 302-upper plate, 303-pillar, 304-sleeve, 305-connecting rod base, 306-horizontal slide rail, 307-horizontal slider, 308-connecting rod, 309-lower radial strip hole, 310-convex rod, 311-coil petal, 312-upper radial strip hole;
[0028] 4-thread end clamping assembly, 401-second bracket, 402-driving push rod, 403-second vertical rail, 404-second vertical slider, 405-vertical movable plate, 406-mechanical clamping claw. DETAILED DESCRIPTION
[0029] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] like Figures 1-6 As shown, this embodiment provides an automatic retractable winding module that can prevent winding interference, including a winding drive component 1, a coil diameter adjustment drive component 2, a winding component 3 and a thread end clamping component 4; the winding component 3 is driven to rotate by the winding drive component 1; the coil diameter adjustment drive component 2 is installed below the winding component 3, and is used to adjust the coil diameter size of the winding component 3; the thread end clamping component 4 is installed on the coil component 3, and is used to clamp the thread end and drive it to move down to a position below the winding area to prevent winding interference.
[0031] In this embodiment, the winding drive assembly 1 includes a rotating shaft bracket 101, a rotating shaft 102, a winding motor 103 and a belt transmission member 104. The rotating shaft 102 is movably supported in the rotating shaft bracket 101, and the output shaft of the winding motor 103 drives the rotating shaft 102 to rotate through the belt transmission member 104.
[0032] In this embodiment, the ring diameter adjustment drive assembly 2 includes a first bracket 201, a first vertical rail 202, a first vertical slider 203, a horizontal movable plate 204, a screw elevator 205, and a sleeve 206. Two first brackets 201 are symmetrically arranged. The first vertical rail 202 is fixed to the inner side of each first bracket 201, and the first vertical slider 203 is slidably restrained on the first vertical rail 202. The two first vertical sliders 203 jointly secure the horizontal movable plate 204, which can be driven by the screw elevator 205 to move along the length of the first vertical rail 202. A sleeve 206 is embedded in the horizontal movable plate 24.
[0033] In this embodiment, the coil assembly 3 comprises a lower plate 301, an upper plate 302, a support 303, a sleeve 304, a connecting rod base 305, a horizontal slide rail 306, a horizontal slider 307, a connecting rod 308, a protruding rod 310, and coil petals 311. The lower plate 302 is fixed to the top of the rotating shaft 102. The lower plate 301 and the upper plate 302 are fixedly connected by the support 303. The sleeve 304 is inserted and installed inside the sleeve 206. The connecting rod base 305 is mounted on the upper end of the sleeve 304. Both the sleeve 304 and the connecting rod base 305 have through-holes for the rotating shaft 102 to pass through. A plurality of horizontal slide rails 306 are circumferentially installed on the upper side of the lower plate 301, and a horizontal slider 307 is provided on the horizontal slide rail 306 to limit the sliding movement. A connecting rod 308 is connected between the horizontal slider 307 and the connecting rod base 305. A protruding rod 310 extending from the upper plate 32 is fixed on the horizontal slider 307, and a circular petal 311 is installed on the top of the protruding rod 310.
[0034] In this embodiment, the ends of the connecting rod 308 are rotatably connected to the connecting rod base 305 and the corresponding horizontal slider 307, respectively. The lower plate 301 defines a lower radial slot 309 for the connecting rod 308 to pass through, and the upper plate 302 defines an upper radial slot 312 for the radial displacement of the protruding rod 310. A scale mark with a mark is provided on the upper side of the upper plate 302 near the upper radial slot 312.
[0035] In this embodiment, three horizontal slide rails 306 are installed on the upper side of the lower plate 301 along the circumferential direction.
[0036] In this embodiment, the thread end clamping assembly 4 includes a second bracket 401, a driving push rod 402, a second vertical rail 403, a second vertical slider 404, a vertical movable plate 405 and a mechanical clamp 406. The second bracket 401 is fixed on the lower plate 301 and the upper plate 302. The driving push rod 402 and the second vertical rail 403 are installed on the second bracket 401. The second vertical rail 403 is slidingly restricted with a second vertical slider 404. The second vertical slider 404 is fixed with a vertical movable plate 405. The vertical movable plate 405 is installed with a mechanical clamp 406 for clamping the thread end.
[0037] In this embodiment, the lower plate 301 and the upper plate 302 are each provided with a notch for facilitating the fixing of the second bracket 401 .
[0038] A specific application of this embodiment is: when the ring diameter needs to be adjusted, the screw lift 205 in the ring diameter adjustment drive assembly 2 is actuated, driving the horizontal movable plate 204 to be displaced along the length direction of the first vertical rail 202 by the screw lift 205, and the shaft sleeve 304 and the connecting rod base 305 in the winding assembly 3 also perform vertical displacement accordingly, and the horizontal slider 307, the protruding rod 310 and the winding petal 311 are driven by the connecting rod 308 to be displaced along the length direction of the horizontal slide rail 306, thereby realizing the ring diameter adjustment.
[0039] When winding is required, the mechanical clamping claw 406 of the thread end clamping assembly 4 is used to clamp the thread end, and then the push rod 402 is driven to move, causing the thread end clamped by the mechanical clamping claw 406 to move downward along the second vertical rail 403. The winding motor 103 in the winding drive assembly 1 is then started, and the winding motor 103 drives the rotating shaft 102 to rotate via the belt transmission member 104, and the winding assembly 3 installed at the top of the rotating shaft 102 also rotates accordingly, completing the winding. After the winding is completed, the circle diameter of the winding assembly 3 is reduced by the circle diameter adjustment drive assembly 2, and at the same time, the mechanical clamping claw 406 of the thread end clamping assembly 4 releases the clamping of the thread end, and the product can be quickly removed.
[0040] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to specific embodiments. Obviously, numerous modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. An automatic telescopic winding module capable of preventing winding interference, characterized in that: It includes a winding drive assembly, a coil diameter adjustment drive assembly, a winding assembly and a thread end clamping assembly; the winding assembly is driven to rotate by the winding drive assembly; the coil diameter adjustment drive assembly is installed below the winding assembly and is used to adjust the coil diameter size of the winding assembly; the thread end clamping assembly is installed on the coil assembly and is used to clamp the thread end and drive it to move down to a position below the winding area to prevent winding interference.
2. The automatic telescopic winding module capable of preventing winding interference according to claim 1, characterized in that: The winding drive assembly includes a rotating shaft bracket, a rotating shaft, a winding motor and a belt transmission member. The rotating shaft is movably supported in the rotating shaft bracket, and the output shaft of the winding motor drives the rotating shaft to rotate through the belt transmission member.
3. The automatic retractable winding module capable of preventing winding interference according to claim 2, characterized in that: The ring diameter adjustment drive assembly includes a first bracket, a first vertical rail, a first vertical slider, a horizontal movable plate, a screw lift and a sleeve. There are two first brackets in total and they are symmetrically arranged. A first vertical rail is fixed to the inner side of the first bracket. A first vertical slider is slidingly restricted on the first vertical rail. The two first vertical sliders are jointly fixed with a horizontal movable plate. The horizontal movable plate can be driven by the screw lift to move along the length direction of the first vertical rail. A sleeve is embedded in the horizontal movable plate.
4. The automatic telescopic winding module capable of preventing winding interference according to claim 3, characterized in that: The winding assembly includes a lower plate, an upper plate, a pillar, a sleeve, a connecting rod base, a horizontal slide rail, a horizontal slider, a connecting rod, a convex rod and a winding petal. The lower plate is fixed to the top of the rotating shaft, and the lower plate and the upper plate are fixedly connected by the pillar. The sleeve is plugged and installed in the interior of the sleeve. The upper end of the sleeve is equipped with a connecting rod base. The sleeve and the connecting rod base are provided with through holes for facilitating the passage of the rotating shaft. A plurality of horizontal slide rails are circumferentially installed on the upper side of the lower plate, and a horizontal slider is provided on the sliding limit of the horizontal slide rail. A connecting rod is connected between the horizontal slider and the connecting rod base, and a convex rod extending from the upper plate is fixed on the horizontal slider, and a winding petal is installed on the top of the convex rod.
5. The automatic telescopic winding module capable of preventing winding interference according to claim 4, characterized in that: The two ends of the connecting rod are rotatably connected to the connecting rod base and the corresponding horizontal slider respectively. The lower plate is provided with a lower radial bar hole for the connecting rod to pass through, and the upper plate is provided with an upper radial bar hole for the radial displacement of the protruding rod.
6. The automatic telescopic winding module capable of preventing winding interference according to claim 5, characterized in that: Three horizontal slide rails are installed on the upper side of the lower plate along the circumferential direction.
7. The automatic telescopic winding module capable of preventing winding interference according to claim 5, characterized in that: The thread end clamping assembly includes a second bracket, a driving push rod, a second vertical rail, a second vertical slider, a vertical movable plate and a mechanical clamp. The second bracket is fixed on the lower plate and the upper plate. The driving push rod and the second vertical rail are installed on the second bracket. The second vertical rail is slidingly restricted with a second vertical slider. The second vertical slider is fixed with a vertical movable plate. The vertical movable plate is installed with a mechanical clamp for clamping the thread end.
8. The automatic telescopic winding module capable of preventing winding interference according to claim 7, characterized in that: The lower plate and the upper plate are respectively provided with a notch for facilitating the fixing of the second bracket.