Waterproof insulating brick
By setting sealing components on insulation bricks and using waterproof materials, the sealing problem of horizontal and vertical joints in insulation brick construction is solved, and long-term insulation effect and waterproof performance are improved, reducing construction costs and improving laying efficiency.
Patent Information
- Application Number
- CN202422417026.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-08
AI Technical Summary
During the construction process of existing insulation bricks, horizontal and vertical joints cannot be effectively sealed, resulting in rainwater penetration, affecting the insulation effect and waterproof performance. Factors such as aging of waterproof materials, thermal expansion and contraction during long-term use have exacerbated this problem.
The rectangular brick body is designed, and sealing components are provided on the brick body, such as extended convex strips, waterproof coils and fixed convex strips. These components fill and seal horizontal and vertical joints, and combine the use of waterproof materials to ensure the sealing between the bricks.
It effectively reduces the possibility of rainwater penetration and water storage through the gaps of bricks, ensures the long-term insulation effect and waterproof performance of insulation bricks, reduces construction costs, and improves laying efficiency and overall sealing of bricks.
Smart Images
Figure CN223226948U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of thermal insulation bricks, in particular to a waterproof thermal insulation brick. Background Art
[0002] Thermal insulation bricks are a new building material made from polymers. A promising alternative to ceramic tiles, they are primarily suitable for bathrooms, kitchens, TV walls, bedrooms, and exterior walls. They offer vibrant colors, a variety of sizes, and can be cut to create a clean, even surface.
[0003] The current manufacturing process for thermal insulation bricks still relies on traditional square, right-angle processing. Horizontal and vertical seams between bricks are unavoidable during roof installation. Regardless of the waterproofing material used during construction, the waterproofing performance of these materials will inevitably decline or even disappear over time due to aging, external forces, thermal expansion and contraction, and rainwater erosion. Rainwater can penetrate through these damaged gaps between the waterproof and insulation layers, potentially allowing water to leak and accumulate within the bricks. This can compromise the insulation and waterproofing properties of the bricks over time, complicating the use and maintenance of the building. Utility Model Content
[0004] In order to ensure the thermal insulation effect and waterproof effect of the thermal insulation brick for a long time, the present application provides a waterproof thermal insulation brick.
[0005] The present application provides waterproof thermal insulation bricks using the following technical solutions:
[0006] A waterproof heat-insulating brick comprises a brick body which is arranged in a rectangular shape and provided with a sealing component for sealing the horizontal and vertical seams between two adjacent brick bodies.
[0007] By adopting the above technical solution, the staff set up sealing components to fill the horizontal and vertical seams with sealing components, reducing the possibility of rainwater passing through the gaps between two adjacent bricks and forming water leakage and water accumulation inside the bricks, ensuring the long-term thermal insulation and waterproof effects of the insulation bricks, and facilitating the practical use and maintenance of the house.
[0008] Optionally, the brick body includes an insulation layer and a finishing layer, the finishing layer is located above the insulation layer and is connected to the insulation layer by gluing, and the sealing assembly is arranged on the finishing layer.
[0009] By adopting the above technical solution, the staff uses the finishing layer as the outward-facing part of the brick body. On the one hand, they can design the corresponding color according to actual environmental factors, and on the other hand, it acts as the force-bearing part of the insulation layer, reducing the possibility of damage to the insulation layer structure.
[0010] Optionally, the sealing assembly includes an extended ridge, which is connected to one side of the finishing layer. A connecting groove is provided on the side of the finishing layer opposite to the extended ridge. When the bricks are laid, the extended ridge on one brick is located in the connecting groove on another brick.
[0011] By adopting the above technical solution, during paving, the staff will embed the extended convex strips into the connecting grooves, and use the extended convex strips to limit the distance between two adjacent bricks to make the horizontal and vertical joints more uniform. At the same time, the connecting parts between the extended convex strips and the finishing layer are used to shield the horizontal and vertical joints, reducing the possibility of rainwater entering the horizontal and vertical joints, and reducing the possibility of rainwater leaking and accumulating inside the bricks.
[0012] Optionally, a filling gap is left between the inner wall of the connecting groove and the extending convex strip, and the filling gap is filled with a first waterproof material for filling the filling gap.
[0013] By adopting the above technical solution, during the actual laying process, there will inevitably be a gap between the extended ridge and the connecting groove, and rainwater can easily enter the interior of the brick through the gap. In addition, during assembly, it is difficult to fit the extended ridge into the connecting groove, which undoubtedly reduces the efficiency of the brick laying work. During laying, the staff first lays the first waterproof material in the connecting groove, and then places the extended ridge into the connecting groove, compacting the first waterproof material while achieving the matching of the extended ridge and the connecting groove. By setting up a gap filling, the staff can better match the extended ridge with the connecting groove, thereby improving the laying efficiency of the brick. Then, the staff uses the compacted first waterproof material to fill the gap. With this double coordination, the sealing between the two adjacent bricks is further improved.
[0014] Optionally, the sealing assembly includes a first waterproof roll, one side of which is pre-set between the insulation layer and the finishing layer, and the side edge of the first waterproof roll extends to the outside. When laid, the extended portion of the first waterproof roll is mechanically rolled up, and the rolled-up portion of the first waterproof roll is in an upward convex state and is located in a horizontal vertical seam, and the rolled-up portions of two adjacent first waterproof rolls overlap.
[0015] By adopting the above technical solution, during laying, the staff rolls up the first waterproof membranes on the two brick bodies at the same time, the two rolled-up parts of the first waterproof membranes overlap, and fill the horizontal and vertical seams, thereby achieving sealing between the two adjacent brick bodies.
[0016] Optionally, the sealing assembly includes a fixed ridge and a second waterproof membrane, the fixed ridge is connected to one side of the finishing layer, and a plug-in groove is provided on the side of the finishing layer opposite to the fixed ridge, and a second waterproof membrane is provided on both opposite sides of the finishing layer. The second waterproof membrane is pre-set between the finishing layer and the insulation layer. During laying, the fixed ridge on one brick body is plugged into the plug-in groove on another brick body, and the second waterproof membrane is mechanically rolled up and located in the horizontal and vertical seams.
[0017] By adopting the above technical solutions, both of the above solutions have defects. The former can only seal specific two sides of the brick body, and the other two sides can only be sealed with waterproof materials, and there is still the possibility of water penetrating the waterproof material; when the first waterproof membrane is rolled up, the corners between the adjacent two sides will bulge, which will hinder the sealing between the brick bodies and need to be cut off. This increases the consumption cost of the first waterproof membrane. During laying, the staff uses the fixed ridges on one brick body to match the plug-in grooves on the other brick body to block the horizontal and vertical seams between the opposite sides of the brick body, and then uses the rolled-up part of the second waterproof membrane to block the horizontal and vertical seams at the other opposite sides, achieving the effect of sealing all four sides of the brick body. Compared with the previous two sealing solutions, this sealing solution not only ensures the waterproof performance of the brick body, but also saves the cost of brick laying, combining the advantages of the previous two sealing solutions.
[0018] Optionally, a waterproof sealant is filled between two adjacent bricks, and the surface of the waterproof sealant is calendered to form a concave arc.
[0019] By adopting the above technical solution, the staff used waterproof caulking agent to further fill the horizontal and vertical seams, and then used tools to calender the waterproof caulking agent to compact the waterproof caulking agent, reduce the possibility of air inside the waterproof caulking agent, and further improve the sealing of the side of the brick body.
[0020] Optionally, the finishing layer is made of concrete material, and the strength grade of the concrete material is C60.
[0021] By adopting this technical solution, the facing layer not only serves as a decorative surface for the bricks but also serves as the primary load-bearing surface of the bricks, thus ensuring the inherent load-bearing strength of the facing layer. The workers used C60 concrete to create the facing layer, ensuring its structural strength and reducing the possibility of damage.
[0022] In summary, this application includes at least one of the following beneficial technical effects:
[0023] 1. The staff installed sealing components to fill the horizontal and vertical seams, reducing the possibility of rainwater passing through the gaps between two adjacent bricks and forming water leakage and accumulation inside the bricks. This ensures the long-term thermal insulation and waterproof effects of the insulation bricks, and facilitates the practical use and maintenance of the house.
[0024] 2. During installation, workers use the fixed ridges on one brick to mate with the insertion grooves on another brick to seal the horizontal and vertical seams between opposing sides of the brick. The rolled-up portion of the second waterproof membrane then seals the remaining horizontal and vertical seams on opposing sides, achieving a fully sealed seal on all sides of the brick. Compared to the previous two sealing solutions, this solution not only ensures the brick's waterproof performance but also reduces installation costs, combining the advantages of the previous two solutions. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the laying of waterproof and thermal insulation bricks in Example 1 of the present application.
[0026] Figure 2 It is a structural schematic diagram of the sealing assembly in Example 1 of the present application.
[0027] Figure 3 This is a schematic diagram of the laying of insulation bricks in Example 2 of the present application.
[0028] Figure 4 It is a structural schematic diagram of the sealing assembly in Example 2 of the present application.
[0029] Figure 5 This is a schematic diagram of the laying of insulation bricks in Example 3 of the present application.
[0030] Figure 6 It is a structural schematic diagram of one side of the insulation brick in Example 3 of the present application.
[0031] Figure 7 It is a structural diagram of the other side of the insulation brick in Example 3 of the present application.
[0032] Explanation of the accompanying drawings: 1. Brick body; 11. Insulation layer; 12. Finishing layer; 2. Sealing assembly; 21. Extended ridge; 22. First waterproof membrane; 23. Fixed ridge; 24. Second waterproof membrane; 3. Waterproof caulking agent; 4. First waterproof material; 5. Second waterproof material. DETAILED DESCRIPTION
[0033] The following is combined with Figure 1-Figure 7 This application is described in further detail.
[0034] Example 1 of the present application discloses a waterproof thermal insulation brick. Figure 1The waterproof insulation brick includes a brick body 1, which is arranged in a rectangular shape. The brick body 1 includes an insulation layer 11 and a finishing layer 12. The finishing layer 12 is made of concrete material, and the strength grade of the concrete material is C60. The finishing layer 12 is glued to the top wall of the insulation layer 11.
[0035] Reference Figure 1 and Figure 2 A sealing assembly 2 is provided on the facing layer 12. The sealing assembly 2 includes an extended ridge 21 integrally formed on one side of the facing layer 12. A connecting groove is defined on the side of the facing layer 12 opposite the extended ridge 21. During installation, the extended ridge 21 on one brick 1 lies within the connecting groove on another brick 1, leaving a gap between the inner wall of the connecting groove and the extended ridge 21. This gap is filled with a first waterproof material 4, which is a transparent waterproof adhesive. Horizontal and vertical joints on other opposing sides of the brick 1 are filled with a waterproof material such as a two-component polymer.
[0036] Reference Figure 2 In order to further improve the sealing between two adjacent brick bodies 1, a waterproof sealant 3 is filled between the two brick bodies 1, and the surface of the waterproof sealant 3 is calendered to form a concave arc.
[0037] The implementation principle of a waterproof thermal insulation brick in an embodiment of the present application is as follows: during laying, the staff places a brick body 1 on the cement mortar bonding layer, and then fills the first waterproof material 4 in the connecting groove, and places two brick bodies 1 on the cement mortar bonding layer, so that the extended convex strip 21 is placed in the connecting groove to compact the first waterproof material 4. Similarly, the brick bodies 1 in a row on the same side are laid, and the space between the two adjacent rows of brick bodies 1 is filled by placing waterproof materials such as two-component polymers. Finally, a waterproof sealant 3 is laid on the first waterproof material 4 and the two-component polymer, and the waterproof sealant 3 is calendered to form a concave arc, thereby realizing the laying of the thermal insulation brick.
[0038] The staff set up the sealing component 2 to fill the horizontal and vertical seams with the sealing component 2, thereby reducing the possibility of rainwater passing through the gap between two adjacent bricks 1 and forming water leakage and water accumulation inside the bricks 1, thereby ensuring the long-term thermal insulation and waterproof effects of the insulation bricks.
[0039] Example 2: The difference between this example and Example 1 lies in the different structure of the sealing component 2.
[0040] Reference Figure 3 and Figure 4 The sealing assembly 2 includes a first waterproof membrane 22 , which is pre-placed between the insulation layer 11 and the finishing layer 12 and extends to the outside of the finishing layer 12 .
[0041] During laying, the staff uses tools to roll up the extended part of the first waterproof membrane 22, overlaps the first waterproof membrane 22 of two adjacent brick bodies 1, and seals the horizontal and vertical seams, thereby achieving sealed laying between the insulation bricks.
[0042] Example 3: The difference between this example and Example 1 lies in the different structure of the sealing component 2.
[0043] Reference Figure 5 、 Figure 6 and Figure 7 The sealing assembly 2 includes a fixed ridge 23 and a second waterproof membrane 24. The fixed ridge 23 is integrally formed on one side of the finishing layer 12. A recessed groove is defined on the side of the finishing layer 12 opposite the fixed ridge 23. When mated, a gap is created between the inner wall of the recessed groove and the fixed ridge 23. This gap is filled with a second waterproof material 5, which is the same material as the first waterproof material 4. The second waterproof membrane 24 is pre-placed between the finishing layer 12 and the insulation layer 11 and extends to the exterior of the finishing layer 12 on the other opposing sides. The second waterproof membrane 24 is made of the same material as the first waterproof membrane 22.
[0044] During laying, a brick body 1 is placed on the cement mortar bonding layer, and the second waterproof material 5 is filled in the plug-in groove of the brick body 1. Then, the fixed protrusion 23 on another brick body 1 is placed in the plug-in groove to compact the second waterproof material 5. The brick bodies 1 in the same row are laid in this way, and then the second waterproof membrane 24 is rolled up. The waterproof membranes of the two adjacent rows of brick bodies 1 are overlapped and rolled up, and so on. The brick bodies 1 are laid in this way to achieve a sealed laying.
[0045] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A waterproof thermal insulation brick, characterized by: The invention comprises a brick body (1), wherein the brick body (1) is arranged in a rectangular shape, and a sealing component (2) is arranged on the brick body (1) for sealing the horizontal and vertical seams between two adjacent brick bodies (1); the brick body (1) comprises a thermal insulation layer (11) and a finishing layer (12), wherein the finishing layer (12) is located above the thermal insulation layer (11) and is connected to the thermal insulation layer (11) by gluing, and the sealing component (2) is arranged on the finishing layer (12); the sealing component (2) comprises an extended ridge (21), wherein the extended ridge (21) is connected to one side of the finishing layer (12), and a connecting groove is provided on the side of the finishing layer (12) opposite to the extended ridge (21). When the brick body (1) is laid, the extended ridge (21) on one brick body (1) is located in the connecting groove on another brick body (1).
2. The waterproof thermal insulation brick according to claim 1, characterized in that: A filling gap is left between the inner wall of the connecting groove and the extending ridge (21), and the filling gap is filled with a first waterproof material (4) for filling the filling gap.
3. The waterproof thermal insulation brick according to claim 1, characterized in that: The sealing assembly (2) comprises a first waterproof roll (22), one side of the first waterproof roll (22) is pre-placed between the thermal insulation layer (11) and the finishing layer (12), and the side edge of the first waterproof roll (22) extends to the outside. When laid, the extended portion of the first waterproof roll (22) is mechanically rolled up, the rolled-up portion of the first waterproof roll (22) is in an upward convex state and is located in a horizontal vertical seam, and the rolled-up portions of two adjacent first waterproof rolls (22) overlap.
4. The waterproof thermal insulation brick according to claim 1, characterized in that: The sealing assembly (2) comprises a fixed convex strip (23) and a second waterproof roll (24); the fixed convex strip (23) is connected to one side of the finishing layer (12); a plug-in groove is provided on the side of the finishing layer (12) opposite to the fixed convex strip (23); second waterproof roll (24) is provided on both opposite sides of the finishing layer (12); the second waterproof roll (24) is pre-placed between the finishing layer (12) and the thermal insulation layer (11); when laying, the fixed convex strip (23) on one brick body (1) is plugged into the plug-in groove on another brick body (1); the second waterproof roll (24) is mechanically rolled up and located in the horizontal and vertical seams.
5. The waterproof thermal insulation brick according to claim 1, characterized in that: A waterproof sealant (3) is filled between two adjacent brick bodies (1), and the surface of the waterproof sealant (3) is calendered to form a concave arc.
6. The waterproof thermal insulation brick according to claim 1, characterized in that: The finishing layer (12) is made of concrete material, and the strength grade of the concrete material is C60.