Empty tile fixing wall surface structure

Through the installation method of buried plate combined with adhesive layer, the problems of complex operation, hollowing and high material consumption in traditional ceramic tiles are solved, firm fixation of ceramic tiles and space savings are achieved, and the construction process is simplified.

CN223226972UActive Publication Date: 2025-08-15GREENTOWN CONSTR TECH GRP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422575284.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-15
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

Traditional ceramic tile construction methods have high operating requirements and risk of hollowing and falling off. The dry-hanging ceramic tile structure is large and the material cost is high, which affects the aesthetics and space utilization.

Method used

The installation method of embedded plate combined with adhesive layer is adopted, and the buried plate is fixed to the wall by bolts. The adhesive coating area and clamp beam design are used to improve the bonding strength, reduce the dependence on adhesives, and buried plates made of lightweight metal or high-strength composite materials are used to simplify the construction process.

Benefits of technology

It avoids the risk of hollowing and falling off in ceramic tiles, reduces steel consumption, is simple in structure, saves space, is easy to install, and improves construction efficiency and structural stability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223226972U_ABST
    Figure CN223226972U_ABST
Patent Text Reader

Abstract

The utility model discloses an empty tile fixing wall surface structure. The empty tile fixing wall surface structure comprises a preset layer, a bonding layer and a tile surface layer, the preset layer comprises embedded plates arranged in a matrix mode, through grooves are formed in the centers of the embedded plates, the embedded plates are fixed to the wall face through bolts, four gluing areas arranged around the through grooves are arranged on the surfaces of the front sides of the embedded plates, and long round holes are formed in the gluing areas. The brick surface layer comprises ceramic tiles arranged in a matrix mode. Compared with a traditional wet operation mode, the dry-hanging ceramic tile has the advantages that hollowing and falling risks are avoided, cement is not needed, the dry-hanging ceramic tile is green and low-carbon, and compared with a traditional dry-hanging ceramic tile structure, steel consumption is reduced on the premise that the structure firmness is guaranteed, the structure is simpler, the structure thickness is small, and the construction cost is low. And meanwhile, the installation is simple and convenient.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of indoor wall decoration, in particular to a hollow tile wall structure. Background Art

[0002] As a kind of interior wall decoration material, ceramic tiles are widely used because of their beauty, durability and easy cleaning. However, traditional ceramic tile construction methods have certain drawbacks.

[0003] The cement mortar wet-mount method uses cement mortar as the bonding material to adhere tiles to the wall. However, its disadvantages are that it requires high levels of skill from workers. Improper application can easily lead to hollowing and tile shedding, affecting both aesthetics and longevity. The adhesive wet-mount method uses a specialized adhesive to adhere tiles to the wall. While this method is faster and provides a more secure bond, it also presents challenges such as high skill levels and the risk of hollowing and shedding.

[0004] In order to solve the above technical problems, technical personnel in this field have proposed a construction method for dry-hanging ceramic tiles. This method is to fix the ceramic tiles to the wall through hangers. The hangers generally use welded steel frames. The construction process is relatively complicated and the material cost is high. The most important point is that the thickness of the dry-hanging ceramic tile structure is large, resulting in reduced indoor space utilization. Summary of the Invention

[0005] To address the aforementioned technical problems, the present invention provides a brief summary of the disclosed embodiments. To provide a basic understanding of some aspects of the disclosed embodiments, the following is a brief summary. This summary is not intended to be a comprehensive review, identify key or important components, or delineate the scope of protection for these embodiments. Its sole purpose is to present some concepts in a simplified form, serving as a prelude to the detailed description that follows.

[0006] The utility model adopts the following technical solutions:

[0007] Provided is a hollow tile wall structure, comprising: a pre-installed layer, a bonding layer and a brick surface layer;

[0008] The pre-installed layer includes: embedded plates arranged in a matrix, a through slot being provided at the center of the embedded plates, the embedded plates being fixed to the wall surface by bolts, and four glue-coated areas arranged around the through slot being provided on the front surface of the embedded plates, each of the glue-coated areas having oblong holes;

[0009] The brick surface layer includes: ceramic tiles arranged in a matrix, with bonding areas set at the four corners of the rear surface of the ceramic tiles, the bonding areas are connected to the glue-coated areas through the adhesive layer, and first clamping beams are set on the tops of the two bonding areas below the rear surface of the ceramic tiles.

[0010] Furthermore, a sunken circular groove for accommodating the head of the bolt is provided at the outer notch of the through slot.

[0011] Furthermore, L-shaped protrusions are provided at the four corners of the front side surface of the embedded plate, and the L-shaped protrusions and the edges of the four corners of the front side surface of the embedded plate are surrounded to form the glue coating area.

[0012] Furthermore, the height of the L-shaped protrusion is one quarter of the thickness of the tile.

[0013] Furthermore, a second clamping beam is provided on the top of the two bonding areas above the rear surface of the tile, and a clamping groove adapted to the second clamping beam is provided on the embedded plate at a position corresponding to the second clamping beam.

[0014] Furthermore, the width of the first clamping beam is equal to the thickness of the embedded plate.

[0015] Furthermore, the brick surface layer further comprises: a caulking strip, which is arranged in the brick joints between adjacent tiles.

[0016] Furthermore, the preset layer also includes: a reinforcing circular plate, which is arranged on the wall and located on the rear wall of the center position of the tile.

[0017] The beneficial effects brought by the utility model are: the brick surface layer is fixed to the wall by adopting the installation and fixing method of buried plate combined with adhesive layer. Compared with the traditional wet operation method, this application avoids the risk of hollowing and falling, and does not require cement, which is green and low-carbon. Compared with the traditional dry-hanging tile structure, it reduces steel consumption while ensuring the firmness of the structure, the structure is simpler, and the structural thickness is small, which saves space and has the advantage of easy installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 This is a schematic diagram of the utility model when the pre-set layer is fixed to the wall;

[0020] Figure 2 This is a schematic diagram of the structure of the buried plate of the utility model

[0021] Figure 3 It is a schematic diagram of the utility model when fixing the ceramic tile on the pre-set layer;

[0022] Figure 4 This is a schematic diagram of the utility model when the brick surface layer is fixed on the pre-set layer;

[0023] Figure 5 It is a schematic diagram of the rear surface of the ceramic tile of the present invention;

[0024] Figure 6 yes Figure 3 AA direction schematic diagram;

[0025] Figure 7 yes Figure 3 BB direction schematic diagram. DETAILED DESCRIPTION

[0026] The following describes the embodiments of the present invention in detail with reference to the accompanying drawings. It should be understood that the embodiments described are only a portion of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without inventive effort are within the scope of protection of the present invention.

[0027] like Figure 1-7 As shown, in some illustrative embodiments, a hollow tile wall structure is provided, comprising: a pre-set layer, an adhesive layer 5 and a brick surface layer; the pre-set layer is fixed to the wall surface, and provides support and positioning for the adhesive layer 5 and the brick surface layer; the adhesive layer 5 is located between the pre-set layer and the brick surface layer, and plays a role of bonding and fixing; the brick surface layer is fixed to the pre-set layer through the adhesive layer 5, and is cut using a special cutting tool to adapt to the size and shape of the wall surface, directly showing the decorative effect.

[0028] The pre-deposited layer includes: an embedded plate 1 and a reinforced circular plate 2.

[0029] The brick surface layer includes: ceramic tiles 3 and caulking strips 4.

[0030] The embedded plate 1 is a rectangular plate, made of lightweight metal or high-strength composite materials. This ensures that the embedded plate 1 is lightweight while still possessing sufficient strength and rigidity to withstand the weight of the tile layer and external forces. The size and spacing of the embedded plates 1 are determined based on the size of the tiles in the tile layer and the actual wall surface conditions. On the wall, the embedded plates 1 are arranged in a matrix, with uniform spacing between each plate 1, to ensure an orderly and aesthetically pleasing laying of the tiles 3.

[0031] A through slot 101 is provided at the center of the embedded plate 1, where the center refers to the intersection of the two diagonals of the embedded plate 1. The through slot 101 runs through the embedded plate 1 and is used in conjunction with the bolt 102. Before installing the embedded plate 1, the wall surface must first be cleaned and leveled. Then, the embedded plate 1 is placed at the predetermined location on the wall. Using an electric drill or other punching tool, the bolt 102 is driven through the through slot 101 and into the wall. The combination of the through slot 101 and the bolt 102 makes the installation process simple and quick, reducing the complex steps involved in traditional wet operations. The bolt 102 is directly fixed to the wall structure, providing a more reliable fixing force than traditional bonding methods and reducing the risk of tiles falling off.

[0032] A sunken circular groove 103 is provided at the outer notch of the through groove 101, which is connected to the through groove 101 and is used to accommodate the head of the bolt 102 to prevent the bolt cap from protruding too much from the embedded plate 1. That is, since the bolt head is accommodated by the sunken circular groove 103, the ceramic tiles 3 in the brick surface layer can be directly covered on the embedded plate 1 without worrying about the bulge caused by the bolt head, thereby ensuring the consistency and aesthetics of the wall.

[0033] The front side surface of the embedded plate 1 is provided with four glue coating areas 104 arranged around the through groove 101. The front side surface of the embedded plate 1 refers to the side surface away from the wall. The glue coating areas 104 are evenly distributed around the through groove 101 and are located at the four corners of the embedded plate 1. Each glue coating area 104 corresponds to the four corners of a tile 3 to be laid. The shape of the glue coating area 104 is usually square, and its size is determined according to the amount of adhesive used and the size of the tile 3 to ensure that there is enough space to apply the adhesive. The main function of the glue coating area 104 is to apply the adhesive layer 5, that is, structural adhesive and AB glue, to fix the tile 3 in the brick surface layer. The adhesive layer 5 can provide strong adhesion after curing, so that the tile 3 is firmly attached to the embedded plate 1, which not only ensures the bonding strength between the tile 3 and the embedded plate 1, but also simplifies the construction process and reduces the problems such as hollowing and falling off that may occur in traditional wet operations.

[0034] L-shaped protrusions 106 are provided at each of the four corners of the front surface of the embedded panel 1. These L-shaped protrusions 106, along with edges 107 at the four corners of the front surface of the embedded panel 1, define a glue application area 104, thus forming a clear boundary for the glue application area 104. These L-shaped protrusions 106 provide a clear indicator for construction workers, allowing them to quickly determine the area where the adhesive layer 5 should be applied. Furthermore, when attaching tiles 3, the L-shaped protrusions 106 serve as positioning tools, helping construction workers quickly align a corner of a tile 3 with the glue application area 104. This design improves construction efficiency and reduces adjustment and correction time.

[0035] The height of L-shaped protrusion 106 is one-quarter the thickness of tile 3. The thickness of tile 3 refers to the thickness of a conventional tile. For example, if a conventional tile is 10 mm thick, the height of L-shaped protrusion 106 is 2.5 mm. This height is designed to ensure that L-shaped protrusion 106 provides sufficient positioning guidance without being too prominent, affecting the smoothness of tile laying. It also helps control the thickness of adhesive layer 3, avoiding over- or under-application of adhesive, thereby ensuring a good bond.

[0036] The adhesive application area 104 includes oblong holes 105 located diagonally on the embedded plate 1. Four oblong holes 105 correspond to a corner of each tile 3. The design of the oblong holes 105 ensures that the adhesive layer 5 is not limited to the contact surface between the tile 3 and the embedded plate 1. Instead, the holes increase the bonding area, thereby enhancing overall bonding strength. Furthermore, during application of the adhesive layer 5, the oblong holes 105 help to remove air, reducing the formation of air pockets and ensuring full contact between the adhesive layer 5 and the back of the tile 3 and the surface of the embedded plate 1.

[0037] Tiles 3 are arranged in a matrix. Adhesive areas 301 are located at the four corners of the rear surface of each tile 3 (the rear surface of each tile 3 faces the wall). The dimensions of adhesive areas 301 match those of adhesive coating areas 104, ensuring even distribution of adhesive across adhesive areas 301 and providing sufficient adhesion. Before installation, the tiles within adhesive areas 301 can be pre-treated to increase their roughness, further enhancing bonding strength.

[0038] During installation, the construction workers evenly apply adhesive in the glue area 104, that is, the area surrounded by the L-shaped protrusion 106, to form a bonding layer 5, and then align the bonding area 301 on the back side of the tile 3 with the glue area 104 on the front side of the embedded plate 1, gently press the tile to make the bonding area 301 fully contact with the bonding layer 5, and squeeze out the excess adhesive. Finally, the bonding area 301 is connected to the glue area 104 through the bonding layer 5.

[0039] The two adhesive areas located below the rear surface of the tile 3 are designated as lower adhesive areas 301a. Specifically, the lower adhesive areas 301a are located at the two lower corners of the rear surface of the tile 3. A first clamping beam 302 is provided on top of the lower adhesive areas 301a of the tile 3. It is a transverse protrusion with a defined width, height, and strength, and can be pre-attached to the rear side of the tile 3. Once the tile 3 is attached to the embedded panel 1, the first clamping beam 302 engages the top end surface of the embedded panel 1, allowing the embedded panel 1 to bear a portion of the tile's weight. This weight is transferred to the embedded panel 1, rather than relying entirely on the adhesive layer 5. This structural design reduces the burden on the adhesive layer 5 and improves the stability and durability of the entire wall structure.

[0040] The width of the first clamping beam 302 is equal to the thickness of the embedded plate 1 .

[0041] The two adhesive areas located above the rear surface of the tile 3 are designated as upper adhesive areas 301b, i.e., the upper adhesive areas 301b are located at the two upper corners of the rear surface of the tile 3. A second clamping beam 303 is provided on top of the upper adhesive area 301b of the tile 3. It is also a transverse protruding structure with a certain width, height, and strength, and can be pre-attached to the rear side of the tile 3. The embedded plate 1 has a clamping groove 108 corresponding to the second clamping beam 303 at a position corresponding to the second clamping beam 303. When the tile 3 is attached to the embedded plate 1, the second clamping beam 303 snaps into the clamping groove 108, allowing the embedded plate 1 to further bear a portion of the weight of the tile, further enhancing stability and safety.

[0042] Reinforcement circular plate 2 is installed on the wall, located behind the center of tile 3 (the center of tile 3 is the intersection of the diagonals). Once installed, tile 3 is at a certain distance from the wall and may break if impacted. Therefore, installing reinforcement circular plate 2 at a height where people frequently move around can absorb and disperse external impact forces, reducing the risk of tile 3 breaking due to impact.

[0043] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included in the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

Claims

1. A hollow tile wall structure, characterized in that: include: Pre-set layer, bonding layer and brick facing layer; The pre-installed layer includes: embedded plates arranged in a matrix, a through slot being provided at the center of the embedded plates, the embedded plates being fixed to the wall surface by bolts, and four glue-coated areas arranged around the through slot being provided on the front surface of the embedded plates, each of the glue-coated areas having oblong holes; The brick surface layer includes: ceramic tiles arranged in a matrix, with bonding areas set at the four corners of the rear surface of the ceramic tiles, the bonding areas are connected to the glue-coated areas through the adhesive layer, and first clamping beams are set on the tops of the two bonding areas below the rear surface of the ceramic tiles.

2. The hollow tile wall structure according to claim 1, characterized in that: A sunken circular groove for accommodating the head of the bolt is provided at the outer notch of the through slot.

3. The hollow tile wall structure according to claim 2, characterized in that: L-shaped protrusions are provided at the four corners of the front side surface of the embedded plate, and the L-shaped protrusions and the edges of the four corners of the front side surface of the embedded plate are surrounded to form the glue coating area.

4. The hollow tile wall structure according to claim 3, characterized in that: The height of the L-shaped protrusion is one quarter of the thickness of the tile.

5. The hollow tile wall structure according to claim 4, characterized in that: A second clamping beam is provided on the top of the two bonding areas above the rear surface of the tile, and a clamping groove adapted to the second clamping beam is provided on the embedded plate at a position corresponding to the second clamping beam.

6. The hollow tile wall structure according to claim 5, characterized in that: The width of the first clamping beam is equal to the thickness of the embedded plate.

7. The hollow tile wall structure according to claim 6, characterized in that: The brick surface layer further comprises: a caulking strip, which is arranged in the brick joints between adjacent tiles.

8. The hollow tile wall structure according to claim 7, characterized in that: The pre-set layer further includes a reinforcing circular plate, which is arranged on the wall and located at the rear wall of the center position of the tile.