Surface quality detection device for concrete pouring

By embedding aluminum alloy frames and transparent windows on the cast formwork, the problem that the surface quality of cast-in-place shear walls, deep beams or columns cannot be detected in real time is solved, real-time observation of surface quality during the casting process is achieved, labor costs are reduced and inspection is improved.

CN223227066UActive Publication Date: 2025-08-15ZHEJIANG CONSTR SUPERVISION
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422553480.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-08-15
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

The concrete surface quality of cast-in-place shear walls or deep beams or columns cannot be detected in real time during the pouring process, resulting in timely correction and affecting quality.

Method used

Aluminum alloy frames and transparent windows are installed on the pouring formwork, and the detection device is embedded in the formwork through openings to achieve real-time observation of the concrete surface, and waterproof and breathable valves and filter covers are used to remove water vapor to ensure the observation effect.

Benefits of technology

Real-time detection of concrete surface quality without removing the formwork is achieved, reducing labor costs and improving the convenience and accuracy of inspection.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223227066U_ABST
    Figure CN223227066U_ABST
Patent Text Reader

Abstract

The utility model discloses a surface quality detection device for concrete pouring, which is used for detecting the surface quality of deep concrete of a cast-in-place shear wall or a deep beam or a stand column, and comprises an aluminum alloy frame and a transparent window arranged in the center of the aluminum alloy frame, and a pouring template of the cast-in-place shear wall or the deep beam or the stand column is provided with an open hole. The aluminum alloy frame is matched with the open hole and embedded in the open hole, the transparent window corresponds to and displays the deep concrete surface at the open hole, and a waterproof ventilation valve and a filter cover are arranged on the aluminum alloy frame. The hole is formed in the lower portion of the side face of the pouring formwork of the cast-in-place concrete shear wall or the deep beam or the stand column, and the detection device is embedded into the hole to serve as the observation window, so that the surface condition can be observed in real time when concrete is poured or initially set under the condition that the pouring formwork is not dismantled or removed. The detection structure is simple, visual and convenient, and the labor cost can be effectively reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of building quality detection, in particular to a surface quality detection device used for concrete pouring. Background Art

[0002] When casting shear walls, deep beams or columns, the poured concrete needs to be vibrated with a vibrator to make the deep concrete evenly compacted without leaving any gaps. Due to the enclosure of the casting formwork, the surface quality of the poured concrete cannot be tested. If the test is carried out after the formwork is removed, the opportunity for correction will be lost because the concrete has solidified, affecting the quality of the cast-in-place concrete. Utility Model Content

[0003] The utility model mainly solves the above-mentioned technical problems and provides a surface quality detection device for concrete pouring.

[0004] In order to solve the above-mentioned technical problems, the present invention mainly adopts the following technical solutions:

[0005] The utility model discloses a surface quality detection device for concrete pouring, which is used for detecting the surface quality of deep concrete of cast-in-place shear walls, deep beams or columns, and is characterized in that: the detection device comprises an aluminum alloy frame and a transparent window placed in the center of the aluminum alloy frame, and the casting template of the above-mentioned cast-in-place shear walls, deep beams or columns is provided with an opening, the aluminum alloy frame cooperates with and covers the opening, and the transparent window corresponds to and displays the deep concrete surface at the above-mentioned opening, and a hole is opened in the lower side of the casting template of the cast-in-place concrete shear wall, deep beam or column, and the detection device is embedded in the opening as an observation window. Without dismantling or removing the casting template, the surface condition of the cast-in-place concrete or the concrete at the initial setting can be observed in real time, and the casting quality and subsequent initial setting quality of the deep concrete can be judged. The detection structure is simple, intuitive and convenient, and can effectively reduce labor costs.

[0006] Preferably, a through hole is provided in the center of the aluminum alloy frame, and slots surrounding the through hole are provided on both side edges and the bottom edge of the through hole. A transparent plate is inserted into the slot, and the transparent plate covers the through hole and forms a transparent window. The transparent window has a simple structure and is easy to disassemble and maintain.

[0007] Preferably, a waterproof sealant is filled between the transparent plate and the slot to prevent external moisture from entering the casting formwork through the gap and affecting the observation of the concrete surface.

[0008] Preferably, the transparent plate is made of resin glass.

[0009] Preferably, the back of the aluminum alloy frame is provided with a vertical plate that matches the above-mentioned opening and encloses the opening, the vertical plate is perpendicular to the surface of the aluminum alloy frame, and the depth of the vertical plate matches the thickness of the above-mentioned casting template. The outer edge of the opening of the above-mentioned casting template is fixed with a plurality of fixing bolts perpendicular to the surface of the casting template, and the surface of the aluminum alloy frame located at the outer edge of the vertical plate is provided with a plurality of mounting holes, the mounting holes correspond to the above-mentioned fixing bolts and are sleeved on the fixing bolts, the aluminum alloy frame is screwed and fixed to the above-mentioned casting template by the fixing bolts, and the aluminum alloy frame is fixed to the casting template to improve the connection strength and prevent it from being squeezed out or falling off by cast-in-place concrete.

[0010] Preferably, a process hole is further provided on the surface of the aluminum alloy frame located at the outer edge of the vertical plate, in which a waterproof breathable valve for exhaust and drainage is fixed. The waterproof breathable valve is used for exhaust and drainage of cast-in-place concrete on the inner side of the aluminum alloy frame. It can not only remove moisture in the casting template and improve the quality of concrete casting, but also prevent moisture from adhering to the inner surface of the transparent window and affecting observation.

[0011] Preferably, a filter cover corresponding to and covering the inner end of the waterproof breathable valve is fixed on the inner surface of the aluminum alloy frame to prevent the waterproof breathable valve from being blocked by cast-in-place concrete and affecting its use.

[0012] Preferably, the inner surface of the aluminum alloy frame is coated with a layer of release agent, which facilitates the aluminum alloy frame to be separated from the concrete surface when being removed, so that the aluminum alloy frame can be reused.

[0013] The beneficial effects of the present invention are as follows: a hole is opened at the bottom of the casting formwork of the cast-in-place concrete shear wall, deep beam or column and a detection device is embedded in the hole as an observation window. Without dismantling or removing the casting formwork, the surface condition of the cast-in-place concrete or the concrete at the initial setting time can be observed in real time, and the casting quality and initial setting quality of the deep concrete can be judged. The structure is simple, the detection is intuitive and convenient, and labor costs can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the present utility model.

[0015] Figure 2 yes Figure 1 Exploded view of the structure.

[0016] Figure 3 It is a schematic diagram of the use of the present utility model.

[0017] Figure 4 It is an installation diagram of the utility model.

[0018] In the figure, 1. aluminum alloy frame, 11. through hole, 12. slot, 13. vertical plate, 14. mounting hole, 15. process hole, 2. casting template, 21. opening, 3. transparent plate, 4. fixing bolt, 5. waterproof breathable valve. DETAILED DESCRIPTION

[0019] The technical solution of the present invention will be further specifically described below with reference to the embodiments and the accompanying drawings.

[0020] Embodiment: This embodiment is a surface quality detection device for concrete pouring, which is used for deep concrete surface quality detection of cast-in-place columns. Figure 1 and Figure 2 As shown, the detection device includes an aluminum alloy frame 1 and a transparent window placed in the center of the aluminum alloy frame. The bottom of the casting template 2 of the above-mentioned cast-in-place column is designed with an opening 21, and a plurality of fixing bolts 4 perpendicular to the surface of the casting template are installed on the outer edge of the opening. A through hole 11 is designed in the center of the above-mentioned aluminum alloy frame, and slots 12 surrounding the through hole are respectively designed on both sides and the bottom edge of the through hole. Transparent resin glass 3 is inserted in the slot, and the transparent resin glass covers the through hole and forms a transparent window. The space between the transparent plate and the above-mentioned slot and the top gap are filled with waterproof sealant. The transparent window can observe the surface of the cast-in-place concrete in the casting template. The back of the aluminum alloy frame is designed to coincide with the above-mentioned opening and The vertical plate 13 encloses the opening, and the vertical plate is perpendicular to the surface of the aluminum alloy frame. The depth of the vertical plate matches the thickness of the above-mentioned casting template. The surface of the aluminum alloy frame located at the outer edge of the vertical plate is designed with a mounting hole 14 corresponding to the above-mentioned fixing bolt and can be sleeved on the fixing bolt. The back vertical plate of the aluminum alloy frame is inserted into the opening and screwed to the above-mentioned casting template through the fixing bolt. A process hole 15 is also processed on the surface of the aluminum alloy frame located at the outer edge of the vertical plate. A waterproof breathable valve 5 for exhaust and drainage is installed in the process hole. The inner surface of the aluminum alloy frame is installed with a filter cover corresponding to the inner end of the waterproof breathable valve and covering the inner end of the waterproof breathable valve. The inner surface of the aluminum alloy frame is coated with a layer of release agent.

[0021] When using, such as Figure 3 and Figure 4As shown, a hole is opened at a height of 20CM from the ground at the lower part of the casting template of the cast-in-place concrete column, and corresponding fixing bolts are embedded around the opening. Then, a waterproof breathable valve is screwed into the process hole of the aluminum alloy frame, and a filter cover is installed at its inner end. Then, the vertical plate of the aluminum alloy frame is aligned and inserted into the opening. At the same time, the mounting holes of the aluminum alloy frame are aligned and inserted onto the fixing bolts, and the nuts are screwed into the fixing bolts and tightened to ensure that the aluminum alloy frame is firmly installed on the casting template. Next, transparent resin glass is inserted into the slots on the aluminum alloy frame, and waterproof sealant is applied at the joints to complete the installation of the entire detection device. When pouring and vibrating the concrete column in the template, the inspection personnel can observe the apparent quality of the deep concrete in the template in real time through the transparent window, understand the quality of the concrete in the deep layer of the column, and subsequently observe the initial setting quality of the concrete. The water vapor in the cast-in-place concrete can be discharged from the template in time through the waterproof exhaust valve. After the template is removed, the aluminum alloy frame can be removed for the next use due to the effect of the release agent.

[0022] In the description of the present invention, technical terms such as "upper", "lower", "front", "back", "left", "right", "longitudinal", "horizontal", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing and understanding the technical solutions of the present invention. The above description does not limit the present invention, and the present invention is not limited to the examples described above. Any changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention should be deemed to be within the scope of protection of the present invention.

Claims

1. A surface quality detection device for concrete pouring, used for detecting the surface quality of deep concrete in cast-in-place shear walls, deep beams, or columns, characterized by: The detection device comprises an aluminum alloy frame (1) and a transparent window placed in the center of the aluminum alloy frame. An opening (21) is provided on the casting template (2) of the cast-in-place shear wall, deep beam or column. The aluminum alloy frame cooperates with and covers the opening. The transparent window corresponds to and displays the deep concrete surface at the opening.

2. The surface quality detection device for concrete pouring according to claim 1, characterized in that: A through hole (11) is provided in the center of the aluminum alloy frame (1), and slots (12) surrounding the through hole are provided on both sides and the bottom edge of the through hole. A transparent plate (3) is inserted into the slot, and the transparent plate covers the through hole and forms a transparent window.

3. The surface quality detection device for concrete pouring according to claim 2, characterized in that: The space between the transparent plate (3) and the slot (12) is filled with waterproof sealant.

4. A surface quality detection device for concrete pouring according to claim 2 or 3, characterized in that: The transparent plate (3) is made of resin glass.

5. The surface quality detection device for concrete pouring according to claim 1, characterized in that: The back of the aluminum alloy frame (1) is provided with a vertical plate (13) that matches the above-mentioned opening (21) and encloses the opening. The vertical plate is perpendicular to the surface of the aluminum alloy frame, and the depth of the vertical plate matches the thickness of the above-mentioned casting template (2). The outer edge of the opening of the above-mentioned casting template is fixed with a plurality of fixing bolts (4) perpendicular to the surface of the casting template. The surface of the aluminum alloy frame located at the outer edge of the vertical plate is provided with a plurality of mounting holes (14). The mounting holes correspond to the above-mentioned fixing bolts and are sleeved on the fixing bolts. The aluminum alloy frame is screwed and fixed to the above-mentioned casting template through the fixing bolts.

6. The surface quality detection device for concrete pouring according to claim 5, characterized in that: A process hole (15) is also provided on the surface of the aluminum alloy frame located at the outer edge of the vertical plate, and a waterproof breathable valve (5) for exhaust and drainage is fixedly connected in the process hole.

7. The surface quality detection device for concrete pouring according to claim 6, characterized in that: The inner surface of the aluminum alloy frame (1) is fixedly provided with a filter cover corresponding to the inner end of the waterproof breathable valve and covering the inner end of the waterproof breathable valve.

8. The surface quality detection device for concrete pouring according to claim 1, characterized in that: The inner surface of the aluminum alloy frame (1) is coated with a layer of release agent.