External control mechanical lock for intelligent transformation

By designing an intelligently modified mechanical lock with an open sleeve structure and a metal protective bin, the problems of complex and high installation in the existing technology are solved, seamless installation, wide compatibility and dual safety guarantees are achieved, and intelligent lock solutions are provided that are convenient to operate and easy to maintain.

CN223227198UActive Publication Date: 2025-08-15中物合集团有限公司
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Patent Information

Application Number
CN202422520792.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-08-15
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

The existing external control mechanical locks for intelligent transformation need to be completely replaced with the original locks, which leads to complex installation, high cost and difficult to adapt to locks of different brands and sizes, which increases the threshold for users.

Method used

A controller housing is designed to be divided into two parts, upper and lower parts, connected by guide shafts to form an open sleeve structure, which can seamlessly connect to existing mechanical locks without changing the lock body or lock core. It combines the metal protective compartment and mechanical code lock to provide double security guarantees, and adapts to different locks through adjustable center distance.

Benefits of technology

Simplifies the installation process, reduces costs, improves safety and compatibility, ensuring that the lock can still be unlocked with a mechanical key in an emergency, making it easy to operate and easy to maintain and upgrade.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an external control mechanical lock for intelligent transformation, which belongs to the technical field of mechanical locks, and comprises a controller shell, the controller shell is provided with a lower part and an upper part, the lower part and the upper part are connected through two guide shafts, and the guide shafts are connected with the controller shell. The lower part and the upper part are both open sleeves, a bottom cover is arranged on the bottom face of the lower part, an open hole and a plurality of arc grooves are formed in the top face of the lower part, the arc grooves are formed around the open hole and used for being inserted into a protection bin, a plurality of hooks are arranged at the bottom of the protection bin, and the hooks are connected with the open hole. The top face of the lower part is further provided with a coded lock, the coded lock is located above the open hole, a control panel is arranged below the coded lock, and the control panel extends to the position below the open hole from the position below the coded lock, the defect that a traditional intelligent lock is complex in installation is overcome, and installation difficulty and cost are reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mechanical locks, and in particular relates to an externally controlled mechanical lock for intelligent transformation. Background Art

[0002] With the advancement of technology and society, people's demands for home security are becoming increasingly stringent, and traditional mechanical locks can no longer meet the security needs of modern families. While traditional mechanical locks are stable and reliable, they present issues such as easy key duplication and forgotten keys. In recent years, with the development of IoT technology, the concept of smart homes has become increasingly popular, and smart locks, as a key component of smart homes, have garnered widespread attention. Externally controlled mechanical locks for intelligent retrofitting refer to locks that can be intelligently enhanced by adding specific external devices without changing the original mechanical lock structure. These devices typically include an electronic control module, a communication module, a power supply module, and necessary sensors. These components enable various functions such as remote control, password unlocking, and fingerprint recognition, thereby enhancing the security and convenience of mechanical locks.

[0003] However, existing smart lock retrofits using externally controlled mechanical locks have some significant drawbacks: Most existing solutions require the complete replacement of the original mechanical lock structure, which not only requires professional installers but also involves complex disassembly and installation processes, increasing the user barrier to entry. Completely replacing the original mechanical lock system means higher costs, a significant expense for the average consumer. Mechanical locks from different brands may have different structures and sizes, making existing smart lock solutions difficult to universally adopt, limiting market expansion. Since the original lock must be completely replaced, users may encounter various difficulties during use, such as learning new operating methods. Utility Model Content

[0004] In view of this, the utility model provides an externally controlled mechanical lock for intelligent transformation, which solves the disadvantage of complex installation of traditional smart locks and reduces the installation difficulty and cost.

[0005] The utility model is achieved in this way:

[0006] The utility model provides an externally controlled mechanical lock for intelligent transformation, which includes a controller housing, the controller housing is provided with a lower part and an upper part, the lower part and the upper part are connected by two guide shafts, the lower part and the upper part are both an open sleeve, the bottom surface of the lower part is provided with a bottom cover, the top surface of the lower part is provided with an opening and a plurality of arc grooves, the arc grooves are provided around the opening, the arc grooves are used to insert a protective bin, the bottom of the protective bin is provided with a plurality of hooks, the top surface of the lower part is also provided with a password lock, the password lock is located above the opening, a control panel is provided below the password lock, the control panel extends from the bottom of the password lock to below the opening, the control panel is provided with a rotating shaft, a protrusion and a tail end, the protrusion is opened toward the opening, and the tail end is located directly below the opening, a battery cover is provided below the lower part, the battery cover has a locking hole, and buckles are provided on both sides of the battery cover, and the buckles are clamped on the bottom cover.

[0007] This utility model provides an intelligent retrofit for an externally controlled mechanical lock, achieving the following technical benefits: The controller housing is divided into two parts, upper and lower, connected by two guide shafts to form a single, integrated structure. Both parts feature an open sleeve design. This design allows the device to be easily inserted from above or below the door lock into the gap between the handle mechanical lock panel and the door panel. Installation requires no physical modification to the existing lock, significantly simplifying the installation process and reducing costs.

[0008] On the basis of the above technical solution, the intelligent transformation of the externally controlled mechanical lock of the present invention can also be improved as follows:

[0009] Among them, a semicircular groove is provided on the top surface of the connection position of the lower part and the upper part, a first semicircular groove is provided at the lower part, and a second semicircular groove is provided at the upper part. The radius of the first semicircular groove is equal to that of the second semicircular groove, and the first semicircular groove matches the second semicircular groove.

[0010] Furthermore, a groove is provided on the bottom surface of the connection position of the lower part and the upper part, a first groove is provided at the lower part, and a second groove is provided at the upper part. The first groove and the second groove have the same width, and the first groove matches the second groove.

[0011] The beneficial effect of adopting the above-mentioned improvement scheme is that the first slot and the second slot are used to avoid the installation screws, lock core, anti-theft pin, square iron and other accessories of the mechanical lock from passing through.

[0012] Furthermore, a plurality of raised surfaces are provided at the bottom of the protective bin, and the raised surfaces are arranged along the circumferential direction of the protective bin. The raised surfaces include hooks and blocking surfaces. The hooks are arranged on one side of the raised surfaces, specifically as long strip-shaped protrusions, and the blocking surfaces are arranged on the other side of the raised surfaces, and the blocking surfaces are perpendicular to the circumferential direction of the protective bin.

[0013] The bottom of the protective compartment is designed like a hook. It inserts into the arc groove in the lower part and rotates to snap into the metal plate below. This design not only protects the key from external damage but also enhances security by interlocking with the mechanical combination lock. The key can only be removed after the correct mechanical combination is entered, preventing unauthorized use.

[0014] Furthermore, a control device is provided at the bottom of the combination lock, and a lever and a button are provided on the side of the combination lock body, and the control device is hung on the raised position.

[0015] Furthermore, the blocking surface abuts against a raised position of the control panel to which the control device is mounted. The control panel is located below the shift lever and extends along one side of the opening to a position below the opening.

[0016] Furthermore, the interior of the protective compartment is a key-driven gear, the central mechanical lock key is inserted into the keyhole of the mechanical lock, and the tail end of the control panel is against the upper end of the battery compartment cover control rod.

[0017] Furthermore, an opening is provided on the upper side of the lower portion at a distance of 50 mm to 92 mm from the center of the first semicircular groove, and a plurality of arc grooves are provided around the opening, and the arc grooves are used to insert the hooks.

[0018] The upper portion of the lower part has an opening 50mm (or 58, 68, 72, 85, or 92mm) from the center of the lower semicircle, with a series of slots around the opening. This adjustable design makes the device widely compatible with a variety of mechanical locks of different sizes, further expanding the product's range of applications.

[0019] Furthermore, the control panel is driven to rotate around the rotation axis by the combination lock, the lever and the control device, and the protrusion is pressed against the blocking surface of the protective compartment, so that the protective compartment cannot rotate in the opposite direction.

[0020] Furthermore, the interior of the lower part is provided with an axis hole for the guide shaft and slots for the movement and the control circuit, and there are pressure plates at the bottom of the left and right sides of the lower part.

[0021] Compared with the prior art, the beneficial effects of the intelligent transformation of the externally controlled mechanical lock provided by the present invention are:

[0022] No need to replace the original structure: The core of the design of this utility model lies in its open sleeve structure, which can seamlessly connect to the existing mechanical lock without replacing the original lock body, lock core or interior panel, greatly reducing the difficulty and cost of installation;

[0023] High compatibility: Through the adjustable center distance design (50, 58, 68, 72, 85, 92mm), this utility model can adapt to most mechanical lock types on the market to meet the needs of different scenarios;

[0024] Enhanced security: The combination of a metal protective compartment and a mechanical password lock provides a dual security mechanism. Even if the external control device fails, the user can still unlock it with the correct password or mechanical key, ensuring reliability in emergency situations.

[0025] Convenient operation experience: users can control the opening and closing of the protective chamber with a simple rotation action. The operation is simple and intuitive, easy to understand and master;

[0026] Easy to maintain and upgrade: Due to the modular design, each component is relatively independent, which facilitates later maintenance and function upgrades, extending the service life of the product;

[0027] Reduce overall costs: Compared with completely replacing the original lock, the solution of this utility model significantly reduces the cost of initial purchase and subsequent maintenance, which is more economical. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0029] Figure 1 This is an example diagram of an externally controlled mechanical lock for intelligent transformation;

[0030] Figure 2 This is an example diagram of the lower opening of an externally controlled mechanical lock for intelligent transformation;

[0031] Figure 3 This is an example diagram of an intelligent transformation using an externally controlled mechanical lock to protect a warehouse;

[0032] Figure 4 This is an example diagram of a password lock for the lower part of an externally controlled mechanical lock for intelligent transformation;

[0033] Figure 5 This is an example diagram of the lower driving gear of an externally controlled mechanical lock for intelligent transformation;

[0034] Figure 6 This is an example diagram of the bottom cover of the externally controlled mechanical lock for intelligent transformation;

[0035] Figure 7 This is an example diagram of an externally controlled mechanical lock battery cover for intelligent transformation;

[0036] Figure 8 This is an example diagram of an externally controlled mechanical lock drive gear for intelligent transformation;

[0037] Figure 9 A cross-sectional view of the lower portion of an externally controlled mechanical lock for intelligent transformation;

[0038] Figure 10 This is a control circuit diagram for an externally controlled mechanical lock used for intelligent transformation;

[0039] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0040] 01. Lower part; 011. Axis hole; 012. Slot; 013. Pressure plate; 02. Upper part; 03. Protective compartment; 04. Combination lock; 05. Bottom cover; 06. Guide shaft; 08. Control panel; 09. Drive gear; 11. First semicircular groove; 12. First slot; 13. Opening; 14. Arc groove; 21. Second semicircular groove; 22. Second slot; 31. Hook; 32. Blocking surface; 40. Lever; 41. Control device; 42. Button; 80. Rotating axis; 81. Raised position; 82. Tail end; 90. Mechanical lock key; 91. Battery compartment cover control lever; 92. Battery cover; 93. Locking hole; 94. Buckle. DETAILED DESCRIPTION

[0041] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.

[0042] like Figures 1-9As shown, this is a first embodiment of an externally controlled mechanical lock for intelligent transformation provided by the present invention. In this embodiment, it includes a controller housing, which is provided with a lower part 01 and an upper part 02. The lower part 01 and the upper part 02 are connected by two guide shafts 06. The lower part 01 and the upper part 02 are both open sleeves. The bottom surface of the lower part 01 is provided with a bottom cover 05. There is an opening 13 and a plurality of arc grooves 14 on the top surface of the lower part 01. The arc grooves 14 are provided around the opening 13. The arc grooves 14 are used to insert the protective bin 03. The bottom of the protective bin 03 is provided with There are multiple hooks 31, and a password lock 04 is also provided on the top surface of the lower part 01. The password lock 04 is located above the opening 13. A control panel 08 is provided below the password lock 04. The control panel 08 extends from below the password lock 04 to below the opening 13. The control panel 08 is provided with a rotating shaft 80, a protrusion 81 and a tail end 82. The protrusion 81 is opened toward the opening 13, and the tail end 82 is located directly below the opening 13. A battery cover 92 is provided below the lower part 01. There is a locking hole 93 on the battery cover 92. Buckles 94 are provided on both sides of the battery cover 92, and the buckles 94 are clamped on the bottom cover 05.

[0043] There is a locking hole on the battery cover, the locking rod is inserted into the locking hole, and there is a clip on both sides, which is clipped on the bottom cover.

[0044] Among them, in the above technical solution, a semicircular groove is provided on the top surface of the connection position of the lower part 01 and the upper part 02, a first semicircular groove 11 is provided at the lower part 01, and a second semicircular groove 21 is provided at the upper part 02. The radius of the first semicircular groove 11 and the second semicircular groove 21 are equal, and the first semicircular groove 11 and the second semicircular groove 21 match.

[0045] Furthermore, in the above technical solution, a groove is provided on the bottom surface of the connection position of the lower part 01 and the upper part 02, a first groove 12 is provided at the lower part 01, and a second groove 22 is provided at the upper part 02. The first groove 12 and the second groove 22 have the same width, and the first groove 12 matches the second groove 22.

[0046] Furthermore, in the above technical solution, a plurality of raised surfaces are provided at the bottom of the protective bin 03, and the raised surfaces are provided along the circumferential direction of the protective bin 03. The raised surfaces include a hook 31 and a blocking surface 32. The hook 31 is provided on one side of the raised surface, specifically a long strip-shaped protrusion, and the blocking surface 32 is provided on the other side of the raised surface, and the blocking surface 32 is perpendicular to the circumferential direction of the protective bin 03.

[0047] Furthermore, in the above technical solution, a control device 41 is provided at the bottom of the combination lock 04 , a lever 40 and a button 42 are provided on the side of the main body of the combination lock 04 , and the control device 41 is hung on the raised position 81 .

[0048] Under the premise that the 6-digit combination lock is correct, the lever can be moved in the direction of the combination lock to form a displacement. The metal control plate mounted on the control device rotates around the rotation axis, driving the metal control plate to separate from the blocking surface of the protective compartment. A new combination can be set by toggling the setting button in the direction of the combination lock.

[0049] Furthermore, in the above technical solution, the blocking surface 32 abuts against the raised position 81 of the control panel 08 to which the control device 41 is mounted. The control panel 08 is located below the lever 40 and extends along one side of the opening 13 to a position below the opening 13 .

[0050] Furthermore, in the above technical solution, the interior of the protective compartment 03 is a key drive gear 09, the central mechanical lock key 90 is inserted into the keyhole of the mechanical lock, and the tail end 82 of the control panel 08 is against the upper end of the battery compartment cover control rod 91.

[0051] like Figure 10 As shown, when in use, the electronic control circuit realizes intelligent forward or reverse rotation of the drive gear to realize unlocking and locking control. The tail end of the control board is against the upper end of the battery compartment cover control lever. When the password lock is correct and the lever is moved to generate displacement, the control device is driven to generate displacement, and the control board is driven to the displacement position. The control board rotates around the rotation axis, so that the tail end of the control board is separated from the control lever. The control lever can be manually pushed upward, so that the battery compartment cover can slide to the side and be taken out from the opening of the lower cover.

[0052] The driving gear has internal threads and a screw with external threads to achieve rotation. The electronic drive device can be driven by the gear set, and the mechanical key can achieve rotation by driving the screw. The key is linked to the indoor knob, so the knob can be used to unlock and lock the room.

[0053] The gear is driven by a motor and a reducer gear. The motor's tail has a tail shaft and a photoelectric sensor. The photoelectric sensor detects the motor's speed and controls the gear angle to prevent excessive torque from breaking the key. The motor in this utility model is a DC motor. Model information is: 7.4V 8000 rpm. The photoelectric sensor model number is: EE-SX674.

[0054] Furthermore, in the above technical solution, an opening 13 is provided on the upper side of the lower portion 01 at a distance of 50 mm to 92 mm from the center of the first semicircular groove 11 , and a plurality of arc grooves 14 are provided around the opening 13 , and the arc grooves 14 are used to insert the hooks 31 .

[0055] Furthermore, in the above technical solution, the control panel 08 is driven to rotate around the rotation axis 80 through the password lock 04, the lever 40 and the control device 41, and the protrusion 81 abuts against the blocking surface 32 of the protective chamber 03, so that the protective chamber 03 cannot rotate in the opposite direction.

[0056] Furthermore, in the above technical solution, the interior of the lower part 01 has an axis hole 011 for the guide shaft 06 and a slot 012 for the movement and control circuit, and there are pressure plates 013 on the left and right bottoms of the lower part 01.

[0057] Specifically, the principle of the present utility model is:

[0058] Controller housing design:

[0059] The controller housing of this utility model is divided into two parts, each designed as a semicircular open sleeve. This design allows the device to be easily inserted into the gap between the handle mechanical lock panel and the door panel from both sides. The two parts are connected by a guide shaft to form a single unit, ensuring the stability of the device and making the installation process extremely simple. In addition, this design allows the device to be used on door panels of varying thicknesses, expanding its application range.

[0060] Center distance adjustability:

[0061] To accommodate various brands and models of mechanical locks on the market, this device features an adjustable center distance. Specifically, the upper and lower half-circles of the housing can be adjusted to a preset distance of 50, 58, 68, 72, 85, or 92 mm, depending on actual needs. This flexible adjustment mechanism allows the device to easily adapt to a wide range of locks, whether standard or custom sizes.

[0062] Metal protective compartment and mechanical password lock:

[0063] The metal protective cage is a crucial security component, designed to protect the key inserted into the lock cylinder from external interference. A special hook structure is incorporated into the cage. When locked, the hook engages the cage, preventing unauthorized rotation. More importantly, the cage works seamlessly with the mechanical combination lock. Only when the user enters the correct combination does the mechanical combination lock release the cage, allowing the user to proceed. This design not only enhances security but also makes it more difficult for unauthorized intruders to access the cage.

[0064] Automation and intelligent control:

[0065] The protective compartment houses a gear compartment connected to an electronic control system. Under normal circumstances, the electronic control system actuates the mechanism within the compartment, enabling automatic locking and unlocking. This means users can control the lock's status electronically through pre-set electronic means (such as a mobile app or Bluetooth), eliminating the need to directly access a mechanical key. This intelligent operation significantly improves daily convenience and reduces the inconvenience caused by forgetting your keys.

Claims

1. An externally controlled mechanical lock for intelligent transformation, characterized in that: The controller shell comprises a lower part (01) and an upper part (02), wherein the lower part (01) and the upper part (02) are connected via two guide shafts (06), wherein the lower part (01) and the upper part (02) are both an open sleeve, wherein the bottom surface of the lower part (01) is provided with a bottom cover (05), wherein the top surface of the lower part (01) is provided with an opening (13) and a plurality of arc grooves (14), wherein the arc grooves (14) are provided around the opening (13), wherein the arc grooves (14) are used for inserting a protective bin (03), wherein the bottom of the protective bin (03) is provided with a plurality of hooks (31), wherein the top surface of the lower part (01) is also provided with a password lock (04), wherein the protective bin (03) is provided with a plurality of hooks (31), wherein the top surface of the lower part (01) is provided with a password lock (04), wherein the protective bin (03) is provided with a plurality of hooks (31 ... A password lock (04) is located above the opening (13), a control panel (08) is provided below the password lock (04), the control panel (08) extends from below the password lock (04) to below the opening (13), the control panel (08) is provided with a rotating shaft (80), a protrusion (81) and a tail end (82), the protrusion (81) is opened toward the opening (13), the tail end (82) is located directly below the opening (13), a battery cover (92) is provided below the lower part (01), a locking hole (93) is provided on the battery cover (92), buckles (94) are respectively provided on both sides of the battery cover (92), and the buckles (94) are clamped on the bottom cover (05).

2. The externally controlled mechanical lock for intelligent transformation according to claim 1, characterized in that: A semicircular groove is provided on the top surface of the connection position of the lower part (01) and the upper part (02), a first semicircular groove (11) is provided at the lower part (01), and a second semicircular groove (21) is provided at the upper part (02), the first semicircular groove (11) and the second semicircular groove (21) have the same radius, and the first semicircular groove (11) and the second semicircular groove (21) match.

3. The externally controlled mechanical lock for intelligent transformation according to claim 2, characterized in that: A groove is provided on the bottom surface of the connection position of the lower part (01) and the upper part (02), a first groove (12) is provided at the lower part (01), and a second groove (22) is provided at the upper part (02), the first groove (12) and the second groove (22) are equal in width, and the first groove (12) and the second groove (22) match each other.

4. The externally controlled mechanical lock for intelligent transformation according to claim 3, characterized in that: The bottom of the protective bin (03) is provided with a plurality of raised surfaces, which are arranged along the circumferential direction of the protective bin (03). The raised surfaces include a hook (31) and a blocking surface (32). The hook (31) is arranged on one side of the raised surface, specifically a long strip-shaped protrusion, and the blocking surface (32) is arranged on the other side of the raised surface. The blocking surface (32) is perpendicular to the circumferential direction of the protective bin (03).

5. The externally controlled mechanical lock for intelligent transformation according to claim 4, characterized in that: The bottom of the password lock (04) is provided with a control device (41), and the side of the main body of the password lock (04) is respectively provided with a lever (40) and a button (42), and the control device (41) is hung on the raised position (81).

6. The externally controlled mechanical lock for intelligent transformation according to claim 5, characterized in that: The blocking surface (32) abuts against a raised position (81) of the control panel (08) to which the control device (41) is mounted. The control panel (08) is located below the shift lever (40) and extends along one side of the opening (13) to a position below the opening (13).

7. The externally controlled mechanical lock for intelligent transformation according to claim 6, characterized in that: The interior of the protective compartment (03) is a key drive gear (09), the central mechanical lock key (90) is inserted into the keyhole of the mechanical lock, and the tail end (82) of the control panel (08) is against the upper end of the battery compartment cover control rod (91).

8. The externally controlled mechanical lock for intelligent transformation according to claim 7, characterized in that: An opening (13) is provided on the upper surface of the lower portion (01) at a distance of 50 mm to 92 mm from the center of the first semicircular groove (11), and a plurality of arc grooves (14) are provided around the opening (13), and the arc grooves (14) are used to insert the hooks (31).

9. The externally controlled mechanical lock for intelligent transformation according to claim 8, characterized in that: The control panel (08) is driven by the combination lock (04), the lever (40) and the control device (41) to rotate around the rotation axis (80), and the raised portion (81) abuts against the blocking surface (32) of the protective chamber (03), so that the protective chamber (03) cannot rotate in the reverse direction.

10. The externally controlled mechanical lock for intelligent transformation according to claim 9, characterized in that: The interior of the lower part (01) is provided with an axis hole (011) of the guide shaft (06) and a slot (012) for the movement and the control circuit. The bottom of the left and right sides of the lower part (01) are provided with a pressing plate (013).