Watering and dust falling device for monorail crane

By designing a sprinkler dust reduction device for single-rail lift, and using foldable branch pipes and rotating components, the problems of high labor intensity and incomplete coverage of artificial sprinklers are solved, and efficient dust reduction operations in complex tunnels are achieved.

CN223227395UActive Publication Date: 2025-08-15TIEFA COAL IND (GRP) CO LTD XIAONAN MINE
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422867420.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-08-15
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

In the prior art, artificial sprinkling of water and dust reduction is very labor-intensive, and it is difficult to cover the entire coverage when the width of the tunnel changes or there are obstacles, which affects the dust reduction effect.

Method used

A sprinkler dust reduction device for single-rail lift is designed, including foldable branch pipes, rotating components, magnet limit and limit chains. The water pump and solenoid valve are controlled through button switches to achieve flexible adjustment and stability of the device.

Benefits of technology

It improves operating efficiency and safety under complex tunnel conditions, reduces manpower investment, ensures comprehensive dust reduction coverage, and reduces labor intensity.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223227395U_ABST
    Figure CN223227395U_ABST
Patent Text Reader

Abstract

The utility model discloses a watering and dust falling device for a monorail crane, relates to the technical field of coal mine production, and aims to solve the problems of high cost, high labor intensity and difficulty in operation when a roadway is narrow or obstacles exist in a manual watering mode in the prior art. The device mainly comprises a water tank, a water outlet pipe, a branch pipe, a folding branch pipe, a fixed supporting rod, a sprinkler head and a button switch. And a water inlet pipe and a hanging ring are arranged at the upper part of the water tank. The water outlet pipe is provided with a water pump and an electromagnetic valve and is bilaterally symmetrically connected with branch pipes through a three-way connector. The branch pipe is connected with the folding branch pipe through a rotating assembly, and the rotating assembly comprises a first turning pipe fitting, a second turning pipe fitting and a rotating pipe connector. The fixed supporting rod is provided with a notch and a magnet and used for limiting and fixing the folding supporting pipe. And the stability and safety of the device are further enhanced through the reinforcing rods and the limiting chains. By means of the foldable design, the folding type hydraulic excavator adapts to roadway width changes and obstacles, and the working efficiency and the safety are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of coal mine production, in particular to a water sprinkling and dust reduction device for a monorail crane. Background Art

[0002] Traditionally, watering and dust reduction efforts in mine tunnels involve on-site workers using high-pressure hoses. This method requires the coordinated efforts of multiple workers, and the frequent dragging of high-pressure hoses weighing tens of kilograms is labor-intensive. In tunnels with varying widths or obstacles, conventional watering equipment, due to its fixed width, lacks flexibility, making it difficult to access narrow areas or bypass obstacles. This limitation prevents comprehensive dust reduction coverage, impacting effectiveness and sometimes even preventing the operation. Utility Model Content

[0003] In order to make up for the above-mentioned deficiencies, the utility model provides a water sprinkling and dust reduction device for a monorail crane, which can still work effectively when the width of the tunnel varies greatly or there are obstacles, so as to reduce manpower input, improve work efficiency and reduce labor intensity.

[0004] The utility model is realized through the following technical scheme: a water sprinkling and dust reduction device for a monorail crane, the technical key points of which are: it includes a water tank, a water inlet pipe is fixedly arranged on the upper part of the water tank, and a water outlet pipe is fixedly arranged on the front part of the water tank; a water pump and a solenoid valve are arranged on the water outlet pipe; the water outlet pipe is symmetrically arranged with branch pipes through a three-way joint, and the branch pipes are connected to the folding branch pipe through a rotating assembly; a fixed support rod is also fixedly arranged at the front part of the water tank, and a recess for limiting the folding branch pipe is provided on the fixed support rod; a magnet is fixedly arranged near the recess of the fixed support rod; a reinforcement rod is fixedly arranged between the water tank and the branch pipe; a limiting chain is fixedly arranged between the fixed support rod and the folding branch pipe; a plurality of water spray heads are fixedly arranged at the bottom of the branch pipe and the folding branch pipe; and a lifting ring is provided near the four corners of the upper part of the water tank.

[0005] Furthermore, the rotating assembly includes a first turning pipe connected to the branch pipe, a second turning pipe connected to the folding branch pipe, and a rotating pipe joint connected between the first turning pipe and the second turning pipe.

[0006] Furthermore, a button switch is fixedly provided at the front of the water tank, and the button switch is connected to the water pump and the solenoid valve through a relay.

[0007] Compared with the prior art, the present invention has the following advantages:

[0008] This new water sprinkler dust suppression device features a foldable branch pipe that fully covers the dust suppression area. When encountering narrow lanes or obstacles, the branch pipe can be folded to reduce the width of the device, allowing it to pass smoothly through narrow areas or bypass obstacles. This greatly improves the device's adaptability and flexibility, ensuring effective operation in a variety of complex lane conditions.

[0009] This utility model incorporates multiple safety features, including a magnet that attracts the folding branch to prevent it from slipping, and a limit chain that restricts the folding branch's rotation angle, ensuring stability and safety during use. Furthermore, a push-button switch controls the water pump and solenoid valve via a relay, enabling convenient control of the device and further enhancing operational safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a three-dimensional schematic diagram of the utility model in the unfolded state;

[0011] Figure 2 It is a three-dimensional schematic diagram of the utility model in a folded state.

[0012] Explanation of the main component numbers in the figure: 1. Water tank; 101. Lifting ring; 102. Water inlet pipe; 103. Reinforcement rod; 2. Water outlet pipe; 201. Water pump; 202. Solenoid valve; 3. Branch pipe; 301. Bend pipe fitting 1; 4. Rotating pipe joint; 5. Folding branch pipe; 501. Bend pipe fitting 2; 502. Plug; 6. Sprinkler head; 7. Fixed support rod; 701. Notch; 8. Magnet; 9. Limiting chain.

[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. The other drawings obtained are all within the scope of protection required by the present invention. DETAILED DESCRIPTION

[0014] The following combination Figure 1-2 , the contents of the utility model are described in detail through specific embodiments. Example

[0015] A water sprinkling and dust suppression device for a monorail crane, comprising: a water tank 1, a water inlet pipe 102 fixedly arranged on the upper part of the water tank for filling water into the water tank; a water outlet pipe 2 fixedly arranged on the front part of the water tank for conveying the water in the water tank to a sprinkler head; a water pump 201 and a solenoid valve 202 are arranged on the water outlet pipe, the water pump is used to provide water pressure, and the solenoid valve is used to control the switch of the water flow; the water outlet pipe is symmetrically provided with branch pipes 3 on the left and right through a three-way joint for distributing water to the sprinkler heads on both sides; the branch pipe is connected to the folding branch pipe 5 through a rotating assembly, the rotating assembly includes a turning pipe 301 connected to the branch pipe, a turning pipe 2 501 connected to the folding branch pipe, and a rotating pipe joint 4 connected between the turning pipe 1 and the turning pipe 2. The rotating pipe joint is a prior art, and the rotating pipe joint allows the folding branch pipe to rotate freely, so that To realize the folding and unfolding functions; a fixed support rod 7 is also fixedly provided at the front of the water tank for limiting the folding branch pipe; a notch 701 for limiting the folding branch pipe is provided on the fixed support rod to ensure that the folded branch pipe will not shake at will; a magnet 8 is fixedly provided near the notch of the fixed support rod, and the magnet attracts the folding branch pipe to prevent it from slipping; a reinforcement rod 103 is fixedly provided between the water tank and the branch pipe; a limiting chain 9 is fixedly provided between the fixed support rod and the folding branch pipe to limit the rotation angle of the folding branch pipe to ensure that it remains stable after unfolding; a plurality of water spray heads 6 are fixedly provided at the bottom of the branch pipe and the folding branch pipe, and the water spray heads are water mist spray heads to improve the dust reduction efficiency and increase the duration of dust reduction; a hanging ring 101 is provided near the four corners of the upper part of the water tank for hanging the entire device on a monorail.

[0016] In order to facilitate the operation of the control device, a button switch is fixedly provided on the front of the water tank, and the button switch is connected to the water pump and the solenoid valve through a relay.

[0017] The use method of this utility model:

[0018] Preparation: Hang the water tank 1 on the monorail through the lifting ring 101 to ensure that the device is stable. Fill the water tank 1 with water through the water inlet pipe 102 to ensure that there is enough water in the water tank.

[0019] Starting device: The operator starts the device by pressing the button switch, and the water pump 201 starts working, transporting the water in the water tank 1 to the sprinkler head 6 through the outlet pipe 2 and the branch pipe 3. The solenoid valve 202 opens, and the water flows through the sprinkler head 6 to perform the water sprinkling and dust reduction operation.

[0020] Encountering a narrow or obstructed area: When the device encounters a narrow or obstructed area, the operator turns off the push button to stop the device. The foldable branch 5 is manually folded into the notch 701 of the fixed support rod 7. Magnet 8 attracts the foldable branch 5, securing it. After the device passes the narrow or obstructed area, the foldable branch 5 is manually unfolded again. The limit chain 9 limits its rotation angle to ensure stability.

[0021] Restart the button switch and continue the water sprinkling and dust reduction operation.

Claims

1. A water sprinkling and dust suppression device for a monorail crane, characterized by: It includes a water tank, with a water inlet pipe fixedly arranged on the upper part of the water tank, and a water outlet pipe fixedly arranged on the front part of the water tank; a water pump and a solenoid valve are arranged on the water outlet pipe; the water outlet pipe is symmetrically provided with branch pipes through a three-way joint, and the branch pipes are connected to the folding branch pipe through a rotating assembly; a fixed support rod is also fixedly arranged at the front part of the water tank, and a recess for limiting the folding branch pipe is provided on the fixed support rod; a magnet is fixedly arranged near the recess of the fixed support rod; a reinforcement rod is fixedly arranged between the water tank and the branch pipe; a limiting chain is fixedly arranged between the fixed support rod and the folding branch pipe; a plurality of water spray heads are fixedly arranged at the bottom of the branch pipe and the folding branch pipe; and hanging rings are arranged near the four corners of the upper part of the water tank.

2. The water sprinkling and dust suppression device for a monorail crane according to claim 1, characterized in that: The rotating assembly includes a first turning pipe member connected to the branch pipe, a second turning pipe member connected to the folding branch pipe, and a rotating pipe joint connected between the first turning pipe member and the second turning pipe member.

3. The water sprinkling and dust suppression device for a monorail crane according to claim 1, characterized in that: A button switch is fixedly arranged on the front of the water tank, and the button switch is connected to the water pump and the solenoid valve through a relay.