Precision casting valve body
Through the gear system and pressure switch alarm driven by the servo motor, the problem of close adjustment during use of the valve body is solved, remote control and leakage detection are realized, and the convenience and safety of use are improved.
Patent Information
- Application Number
- CN202422602185.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-26
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-26
AI Technical Summary
In the prior art, staff need to adjust close to the valve body to rotate the ball, resulting in inconvenience in use.
The servo motor, connecting rod and gear is used to mesh the gear and the ring gear to drive the drive rod to rotate the ball, realize the switch of the valve body, and is equipped with a pressure switch and an alarm to detect leakage.
The switch of the remote control valve body is realized, which improves the convenience of use, and can detect leakage in a timely manner, reducing manual intervention.
Smart Images

Figure CN223227956U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of precision casting valve bodies, in particular to a precision casting valve body. Background Art
[0002] Casting is the process of pouring liquid metal into a casting cavity that is adapted to the shape of the part, and then cooling and solidifying it to obtain a part or blank. Casting is the process of obtaining a casting by casting. A ball valve is an opening and closing part that is driven by a valve stem and rotates around the axis of the ball valve.
[0003] In the prior art, when in use, a ball valve is installed inside the valve body so that the ball valve can be driven to rotate by the valve stem, thereby closing the valve body.
[0004] However, in actual use, when using the valve body, the staff uses the adjustment handle to rotate the ball in the valve body. Due to the different installation environments of the valve body, the staff needs to get close to the valve body to make adjustments, which makes it inconvenient for the staff to use. Utility Model Content
[0005] In response to the shortcomings of the existing technology, the utility model provides a precision cast valve body, which solves the problem that when using the valve body in actual use, the staff uses the adjustment handle to rotate the ball in the valve body. Due to the different installation environments of the valve body, the staff needs to get close to the valve body to make adjustments, which causes inconvenience to the staff during use.
[0006] To achieve the above-mentioned purpose, the utility model is implemented through the following technical solutions: a precision casting valve body, including a valve body, the inner wall of the valve body is rotatably connected to a ball through a sealed bearing, flanges are installed at both ends of the valve body, the top of the valve body is tightly pressed against a rubber gasket, the top of the rubber gasket is tightly pressed against a fixed shell, the fixed shell is fixedly connected to the top of the valve body by bolts, and an automatic switching device is installed on the top of the fixed shell, the automatic switching device includes: a servo motor, fixedly connected to the outer wall of the fixed shell; a connecting rod, rotatably connected to the inner wall of the fixed shell through a sealed bearing, and fixedly connected to the output end of the servo motor; a gear, fixedly connected to the end of the connecting rod away from the servo motor; a ring gear, meshingly connected to the outer wall of the gear; a driving rod, fixedly connected to the inner wall of the ring gear, and rotatably connected to the inner wall of the valve body through a sealed bearing, and fixedly connected to the top of the ball; wherein, through the cooperation of the connecting rod and the gear, the servo motor drives the ring gear to rotate, so that the driving rod drives the ball to rotate, thereby switching the valve body.
[0007] Preferably, a simple structure is installed on the top of the driving rod, and the simple structure includes: a connecting block, fixedly connected to one end of the driving rod extending to the top of the fixed shell; a handle, inserted into the top of the connecting block; wherein, the driving rod is rotated by the cooperation of the connecting block and the handle.
[0008] Preferably, a sealing structure is installed on the outer wall of the driving rod, and the sealing structure includes: a sealing gasket, which is sleeved on the outer wall of the driving rod and pressed against the top of the valve body; a sealing plate, which is sleeved on the top of the driving rod and pressed against the top of the sealing gasket, and is fixedly connected to the top of the valve body by bolts; wherein, the valve body is sealed by the cooperation of the sealing gasket and the sealing plate.
[0009] Preferably, a pressure switch is fixedly connected to the inner wall of the fixed shell, the pressure switch is electrically connected to an alarm, and an outer wall of the alarm is fixedly connected to the outer wall of the fixed shell.
[0010] Preferably, the inner wall of the valve body is provided with a protective net, the outer wall of the protective net is fixedly connected to a mounting frame, the outer wall of the mounting frame is fixedly connected to an insert block, the outer wall of the insert block is inserted into the inner wall of the valve body, and a pressure gauge is provided on the side of the protective net close to the bayonet, and the pressure gauge is installed on the outer wall of the valve body.
[0011] Beneficial effects
[0012] The utility model provides a precision-cast valve body. It has the following beneficial effects: The precision-cast valve body utilizes a servo motor, a connecting rod, and a gear to drive the connecting rod to rotate. The servo motor then engages with the ring gear to drive the driving rod, which in turn drives the ball to rotate, closing or opening the valve body. This solves the problem of prior art requiring a worker to approach the valve body for adjustment, which is inconvenient for the worker.
[0013] Through the cooperation of the pressure switch, fixed shell and alarm, when the valve body leaks, the pressure in the fixed shell will increase, thereby triggering the pressure switch, causing the pressure switch to activate the alarm, making the alarm sound, alerting the staff to the leakage and timely repairing the valve body. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the appearance of the utility model;
[0016] Figure 3 for Figure 1 Schematic diagram of the structure of the pressure gauge, valve body and protective net;
[0017] Figure 4 for Figure 1 Schematic diagram of the structure of the servo motor, fixed housing and valve body;
[0018] Figure 5 for Figure 4 Schematic diagram of the structure of the fixed shell, handle and valve body.
[0019] In the figure: 1. Valve body; 2. Automatic switch device; 21. Servo motor; 22. Connecting rod; 23. Gear; 24. Ring gear; 25. Drive rod; 3. Simple structure; 31. Connecting block; 32. Handle; 4. Sealing structure; 41. Sealing gasket; 42. Sealing plate; 5. Pressure switch; 6. Alarm; 7. Rubber gasket; 11. Flange; 12. Sphere; 13. Pressure gauge; 14. Protective net; 15. Fixed shell; 16. Mounting frame; 17. Insert block. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] In actual use, when using the valve body, the staff uses the adjustment handle to rotate the ball in the valve body. Due to the different installation environments of the valve body, the staff needs to get close to the valve body to make adjustments, which makes it inconvenient for the staff to use.
[0022] In view of this, the utility model provides a precision cast valve body, which solves the problem that when using the valve body in actual use, the staff uses the adjustment handle to rotate the ball in the valve body. Due to the different installation environments of the valve body, the staff needs to get close to the valve body for adjustment, which causes inconvenience to the staff during use.
[0023] By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process.
[0024] Example 1: By Figure 1-5It can be seen that a precision casting valve body includes a valve body 1, the inner wall of the valve body 1 is rotatably connected to a ball 12 through a sealed bearing, flanges 11 are installed at both ends of the valve body 1, the top of the valve body 1 is tightly pressed against a rubber pad 7, the top of the rubber pad 7 is tightly pressed against a fixed shell 15, the fixed shell 15 is fixedly connected to the top of the valve body 1 by bolts, and an automatic switch device 2 is installed on the top of the fixed shell 15. The automatic switch device 2 includes: a servo motor 21, which is fixedly connected to the outer wall of the fixed shell 15; a connecting rod 22, which is rotatably connected to the inner wall of the fixed shell 15 through a sealed bearing , and is fixedly connected to the output end of the servo motor 21; the gear 23 is fixedly connected to the end of the connecting rod 22 away from the servo motor 21; the ring gear 24 is meshedly connected to the outer wall of the gear 23; the driving rod 25 is fixedly connected to the inner wall of the ring gear 24, and is rotatably connected to the inner wall of the valve body 1 through a sealed bearing, and is fixedly connected to the top of the ball 12; wherein, through the cooperation of the connecting rod 22 and the gear 23, the servo motor 21 drives the ring gear 24 to rotate, so that the driving rod 25 drives the ball 12 to rotate, thereby opening and closing the valve body 1;
[0025] In the specific implementation process, it is worth noting that, under the cooperation of the servo motor 21, the connecting rod 22 and the gear 23, the servo motor 21 is used to drive the connecting rod 22 to rotate, and the gear 23 is engaged with the ring gear 24 to drive the driving rod 25 to rotate, so that the driving rod 25 drives the ball 12 to rotate, closing or opening the valve body 1, solving the problem of the prior art that when in use, the staff needs to be close to the valve body 1 for adjustment, which causes inconvenience to the staff during use;
[0026] Furthermore, a simple structure 3 is installed on the top of the driving rod 25. The simple structure 3 includes: a connecting block 31, fixedly connected to one end of the driving rod 25 extending to the top of the fixed shell 15; a handle 32, inserted into the top of the connecting block 31, and a diamond groove is provided at the connecting portion of the connecting block 31 and the handle 32. When the handle 32 is inserted into the connecting block 31, it can drive the driving rod 25 to rotate; wherein, the driving rod 25 rotates through the cooperation between the connecting block 31 and the handle 32.
[0027] In the specific implementation process, it is worth noting that, with the cooperation of the handle 32, the connecting block 31 and the driving rod 25, when the servo motor 21 fails, the handle 32 is inserted into the top of the connecting block 31, and the handle 32 is used to drive the driving rod 25 to rotate, thereby opening and closing the valve body 1;
[0028] Furthermore, a sealing structure 4 is installed on the outer wall of the driving rod 25. The sealing structure 4 includes: a sealing gasket 41, which is sleeved on the outer wall of the driving rod 25 and pressed against the top of the valve body 1; a sealing plate 42, which is sleeved on the top of the driving rod 25 and pressed against the top of the sealing gasket 41, and is fixedly connected to the top of the valve body 1 by bolts; wherein, the valve body 1 is sealed by the cooperation of the sealing gasket 41 and the sealing plate 42;
[0029] In the specific implementation process, it is worth noting that, under the cooperation of the driving rod 25, the sealing plate 42 and the sealing gasket 41, the sealing gasket 41 is sleeved on the outer wall of the driving rod 25, and the sealing plate 42 is pressed against the top of the sealing gasket 41, so that the sealing gasket 41 seals the connection between the valve body 1 and the driving rod 25;
[0030] Specifically, when using the precision cast valve body, the driving rod 25 is used to drive the ball 12 to rotate to control the switch of the valve body 1, and the servo motor 21 is used to drive the connecting rod 22 to rotate, and the gear 23 is engaged with the ring gear 24 to make the driving rod 25 drive the ball 12 to rotate. When the servo motor 21 fails, the handle 32 is inserted into the top of the connecting block 31 to drive the ball 12 to rotate. When assembling the valve body, a sealing gasket 41 is placed in the gap between the driving rod 25 and the valve body 1, and it is tightened with a sealing plate 42 to seal the valve body 1.
[0031] Example 2: By Figure 1-5 It can be seen that the inner wall of the fixed shell 15 is fixedly connected to the pressure switch 5, the pressure switch 5 is electrically connected to the alarm 6, and the outer wall of the alarm 6 is fixedly connected to the outer wall of the fixed shell 15. The pressure switch 5 and the alarm 6 are used in conjunction with each other, and their specific models are not limited, as long as they meet the actual usage conditions;
[0032] During the specific implementation process, it is worth noting that, with the cooperation of the pressure switch 5, the fixed shell 15 and the alarm 6, when the valve body 1 leaks, the pressure in the fixed shell 15 will increase, thereby triggering the pressure switch 5, causing the pressure switch 5 to activate the alarm 6, causing the alarm 6 to sound, notifying the staff of the leakage and promptly repairing the valve body 1;
[0033] Furthermore, a protective net 14 is provided on the inner wall of the valve body 1, and a mounting frame 16 is fixedly connected to the outer wall of the protective net 14. An insert 17 is fixedly connected to the outer wall of the mounting frame 16. The outer wall of the insert 17 is plugged into the inner wall of the valve body 1. A pressure gauge 13 is provided on the side of the protective net 14 close to the bayonet, and the pressure gauge 13 is installed on the outer wall of the valve body 1.
[0034] In the specific implementation process, it is worth noting that the protective net 14 is installed in the water inlet direction of the valve body 1, and when installing, the plug 17 on the outer wall of the installation frame 16 is inserted into the valve body 1, and the protective net 14 is installed in the valve body 1 to prevent the valve body 1 from being blocked, and the pressure gauge 13 is used to determine whether there is blockage.
[0035] Specifically, based on the above embodiment, when the valve body 1 is used, the protective net 14 is installed at the water inlet of the valve body 1 to prevent impurities from affecting the sphere 12 in the valve body 1. When blockage occurs, the pressure at the water inlet of the valve body 1 will increase, causing the pointer of the pressure gauge 13 to move. When the valve body 1 leaks, the pressure in the fixed shell 15 will increase, thereby triggering the pressure switch 5 and causing the alarm 6 to sound an alarm, alerting the staff to the leakage.
[0036] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include," "comprise," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations. The phrase "includes an element defined by..." does not exclude the presence of other identical elements in the process, method, article, or device that includes the element.
[0037] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A precision casting valve body, comprising a valve body (1), characterized in that: The inner wall of the valve body (1) is rotatably connected to a ball (12) via a sealed bearing. Flanges (11) are installed at both ends of the valve body (1). A rubber pad (7) is pressed against the top of the valve body (1). A fixed shell (15) is pressed against the top of the rubber pad (7). The fixed shell (15) is fixedly connected to the top of the valve body (1) via bolts. An automatic switch device (2) is installed on the top of the fixed shell (15). The automatic switch device (2) comprises: A servo motor (21) is fixedly connected to the outer wall of the fixed housing (15); A connecting rod (22) is rotatably connected to the inner wall of the fixed housing (15) through a sealed bearing and is fixedly connected to the output end of the servo motor (21); A gear (23) is fixedly connected to an end of the connecting rod (22) away from the servo motor (21); a ring gear (24) meshingly connected to the outer wall of the gear (23); A driving rod (25) is fixedly connected to the inner wall of the ring gear (24), rotatably connected to the inner wall of the valve body (1) through a sealed bearing, and fixedly connected to the top of the ball (12); Wherein, through the cooperation of the connecting rod (22) and the gear (23), the servo motor (21) drives the ring gear (24) to rotate, so that the driving rod (25) drives the ball (12) to rotate, thereby opening and closing the valve body (1).
2. The precision casting valve body according to claim 1, characterized in that: A simple structure (3) is installed on the top of the driving rod (25), and the simple structure (3) includes: A connecting block (31) is fixedly connected to one end of the driving rod (25) extending to the top of the fixed shell (15); A handle (32) is plugged into the top of the connecting block (31); The driving rod (25) is rotated by the cooperation between the connecting block (31) and the handle (32).
3. The precision casting valve body according to claim 1, characterized in that: The outer wall of the driving rod (25) is provided with a sealing structure (4), and the sealing structure (4) comprises: A sealing gasket (41) is sleeved on the outer wall of the driving rod (25) and pressed against the top of the valve body (1); The sealing plate (42) is sleeved on the top of the driving rod (25), pressed against the top of the sealing gasket (41), and fixedly connected to the top of the valve body (1) by bolts; The valve body (1) is sealed by the cooperation of the sealing gasket (41) and the sealing plate (42).
4. The precision casting valve body according to claim 1, characterized in that: The inner wall of the fixed shell (15) is fixedly connected to a pressure switch (5), the pressure switch (5) is electrically connected to an alarm (6), and the outer wall of the alarm (6) is fixedly connected to the outer wall of the fixed shell (15).
5. The precision casting valve body according to claim 1, characterized in that: The inner wall of the valve body (1) is provided with a protective net (14), the outer wall of the protective net (14) is fixedly connected to a mounting frame (16), the outer wall of the mounting frame (16) is fixedly connected to an insert block (17), the outer wall of the insert block (17) is plugged into the inner wall of the valve body (1), and a pressure gauge (13) is provided on the side of the protective net (14) close to the bayonet, and the pressure gauge (13) is installed on the outer wall of the valve body (1).