Smelting furnace feeding device for aluminum alloy ingot production

By designing an automated furnace feeding device for aluminum alloy ingot production, the quantitative transportation of raw materials is achieved using the drive motor and gear system, the safety hazards and quantity control problems in the furnace feeding process are solved, and production safety and efficiency are improved.

CN223228774UActive Publication Date: 2025-08-15SHUNBO ALUMINUM ALLOY HUBEI CO LTD
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Patent Information

Application Number
CN202422333048.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-08-15
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

There are safety hazards and difficult to control the quantity during the feeding process of existing furnaces. Workers' hands are prone to burns by high-temperature furnaces and inconvenient feeding.

Method used

A furnace feeding device for aluminum alloy ingot production is designed. The rotating shaft and gear system are driven by the drive motor, and the material control plate and the moving plate structure are combined to realize automatic and quantitative transportation of raw materials to avoid manual access to the furnace.

Benefits of technology

It realizes safe and reliable feeding control, avoids burns on workers' hands, and can achieve precise volume control operations, improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a smelter feeding device for aluminum alloy ingot production, which belongs to the technical field of aluminum alloy ingot smelter feeding and comprises a base, a smelter body fixedly mounted at the top of the base, two U-shaped frames fixedly mounted at the top of the base, and T-shaped moving plates slidably connected between the two U-shaped frames. A driving motor is fixedly installed in the T-shaped moving plate located on the right side, the output end of the driving motor is fixedly connected with a rotating shaft, a gear is fixedly installed on the outer side of the rotating shaft, two racks are meshed with the outer side of the gear, and a supporting plate is fixedly installed on the sides, away from each other, of the two racks. Through mutual cooperation of the raw material containing box, the driving motor, the rotating shaft, the gear, the rack, the supporting plate, the T-shaped moving strip and the material control plate, raw materials can fall into the smelting furnace inner container from the discharging opening in the bottom of the raw material containing box, and therefore the size of the feeding opening can be adjusted, and feeding quantity control treatment can be conveniently carried out.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy ingot furnace feeding, in particular to a furnace feeding device for aluminum alloy ingot production. Background Art

[0002] Aluminum alloy ingots refer to aluminum that has other alloys added to it during the processing process, so as to achieve the purpose of improving the properties of aluminum. Because pure aluminum has poor hardness, while aluminum alloy ingots have higher hardness, the aluminum alloy ingots can be cast during the subsequent processing, and the castings can have better performance. In the process of processing aluminum alloy ingots, a furnace is needed to melt pure aluminum and alloys for subsequent processing.

[0003] In the process of feeding materials into the existing furnace, the cover at the top of the furnace needs to be opened, and then the materials need to be clamped and fed manually using tools. During this process, the workers' hands are close to the furnace, and the high temperature of the furnace will burn the workers' hands, thus posing a major safety hazard. In addition, it is difficult to manually control the feeding amount. Therefore, we propose a furnace feeding device for aluminum alloy ingot production to solve this problem. Utility Model Content

[0004] The purpose of the utility model is to provide a furnace feeding device for producing aluminum alloy ingots, so as to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A furnace feeding device for producing aluminum alloy ingots comprises: a base, a furnace body is fixedly mounted on the top of the base, two U-shaped frames are fixedly mounted on the top of the base, a T-shaped movable plate is slidably connected between the two U-shaped frames, a driving motor is fixedly mounted inside the T-shaped movable plate located on the right side, a rotating shaft is fixedly connected to the output end of the driving motor, a gear is fixedly mounted on the outside of the rotating shaft, two racks are meshed on the outside of the gear, a support plate is fixedly mounted on the side where the two racks are away from each other, a T-shaped moving bar is fixedly mounted on one side of the two support plates, a material control plate is fixedly mounted on the side where the two T-shaped moving bars are close to each other, two T-shaped sliding blocks are fixedly mounted on the top of the two material control plates, and the outer sides of multiple T-shaped sliding blocks are slidably connected to the same raw material placement box.

[0007] Preferably, fixed plates are fixedly installed on both sides of the raw material placement box, and the sides of the two fixed plates away from each other are fixedly installed on the inner sides of the corresponding T-shaped movable plates. An electric push rod is fixedly installed on the top of the inside of the U-shaped frame, and the output end of the electric push rod is fixedly connected to a push rod. The outer side of the push rod passes through the top of the U-shaped frame, and the bottom of the push rod is fixedly installed on the top of the T-shaped movable plate.

[0008] Preferably, a T-shaped sliding plate is fixedly installed on one side of the support plate, and the T-shaped movable plate located on the right side is provided with a corresponding T-shaped sliding groove, and the outer side of the corresponding T-shaped sliding plate is slidably connected to the corresponding T-shaped sliding groove.

[0009] Preferably, a T-shaped movable groove 1 is opened on both sides of the interior of the U-shaped frame, and the outer side of the T-shaped movable plate is slidably connected to the T-shaped movable groove 1. A T-shaped movable groove 2 is opened on the outer side of the T-shaped movable plate located on the left side, and the outer side of the T-shaped movable bar is slidably connected to the T-shaped movable groove 2.

[0010] Preferably, a material discharge port is provided at the bottom of the raw material placement box, the material discharge port is movably abutted against the top of the material control plate, and a furnace liner is fixedly installed inside the furnace body.

[0011] Preferably, support legs are fixedly installed at the four corners of the bottom of the base.

[0012] In the present invention, the feeding device for a furnace used for producing aluminum alloy ingots is configured such that raw materials are manually placed into a raw material placement box, and then an electric push rod is activated to drive the push rod to start moving downward, further driving the T-shaped moving plate to start moving downward along the T-shaped moving groove, so that the bottom of the material control plate is movably abutted against the furnace body and the top of the furnace inner container;

[0013] In the utility model, the feeding device for a furnace used for producing aluminum alloy ingots starts the driving motor to drive the rotating shaft to start rotating, thereby driving the gear to start rotating, further driving the two racks meshing therewith to start moving away from each other, thereby driving the support plates to start moving away from each other, further driving the T-shaped moving bars to start moving away from each other along the second T-shaped moving groove, so that the material control plates fixed thereto start moving away from each other, so that the raw materials can fall from the discharge port at the bottom of the raw material placement box into the inner tank of the furnace, thereby realizing the size adjustment of the feed port, thereby facilitating the feeding quantity control process;

[0014] The utility model has a reasonable structural design. Through the mutual cooperation among the raw material placement box, the driving motor, the rotating shaft, the gear, the rack, the support plate, the T-shaped moving bar and the material control plate, the raw materials can be dropped into the inner tank of the furnace from the discharge port at the bottom of the raw material placement box, thereby realizing the size adjustment of the feed port, thereby facilitating the feeding and quantity control processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of a furnace feeding device for producing aluminum alloy ingots proposed in the present invention;

[0016] Figure 2 This is a schematic cross-sectional view of a furnace feeding device for producing aluminum alloy ingots proposed in the present invention;

[0017] Figure 3 This is a schematic structural diagram of the T-shaped moving plate, T-shaped moving strip and material control plate proposed in the present invention;

[0018] Figure 4 This is a structural schematic diagram of the raw material placement box, material control plate and T-shaped sliding block proposed in the utility model.

[0019] In the figure: 1. Base; 2. U-shaped frame; 3. Furnace body; 4. Furnace liner; 5. Raw material placement box; 6. Fixed plate; 7. T-shaped movable plate; 8. Electric push rod; 9. Drive motor; 10. Rotating shaft; 11. Gear; 12. Rack; 13. Support plate; 14. T-shaped sliding plate; 15. T-shaped movable bar; 16. Material control plate; 17. T-shaped sliding block; 18. T-shaped movable slot 1; 19. T-shaped sliding slot; 20. Support leg; 21. T-shaped movable slot 2; 22. Push rod. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0021] Reference Figure 1-4 , a furnace feeding device for producing aluminum alloy ingots, comprising: a base 1, a furnace body 3 is fixedly mounted on the top of the base 1, two U-shaped frames 2 are fixedly mounted on the top of the base 1, a T-shaped moving plate 7 is slidably connected between the two U-shaped frames 2, a driving motor 9 is fixedly mounted inside the T-shaped moving plate 7 on the right side, the output end of the driving motor 9 is fixedly connected to a rotating shaft 10, a gear 11 is fixedly mounted on the outside of the rotating shaft 10, two racks 12 are meshed with the outside of the gear 11, a support plate 13 is fixedly mounted on the side where the two racks 12 are away from each other, a T-shaped moving bar 15 is fixedly mounted on one side of the two support plates 13, and a material control plate 16 is fixedly mounted on the side where the two T-shaped moving bars 15 are close to each other, and two T-shaped sliding blocks 17 are fixedly mounted on the top of the two material control plates 16, and the outer sides of multiple T-shaped sliding blocks 17 are slidably connected to the same raw material placement box 5.

[0022] In this embodiment, fixed plates 6 are fixedly installed on both sides of the raw material placement box 5, and the sides of the two fixed plates 6 that are away from each other are fixedly installed on the inner sides of the corresponding T-shaped movable plates 7. An electric push rod 8 is fixedly installed on the top of the U-shaped frame 2, and the output end of the electric push rod 8 is fixedly connected to a push rod 22. The outer side of the push rod 22 passes through the top of the U-shaped frame 2, and the bottom of the push rod 22 is fixedly installed on the top of the T-shaped movable plate 7, so that the electric push rod 8 can drive the T-shaped movable plate 7 to move downward along the T-shaped movable groove 18.

[0023] In this embodiment, a T-shaped sliding plate 14 is fixedly installed on one side of the support plate 13, and the T-shaped movable plate 7 located on the right side is provided with a corresponding T-shaped sliding groove 19. The outer side of the corresponding T-shaped sliding plate 14 is slidably connected to the corresponding T-shaped sliding groove 19, so that the T-shaped sliding plate 14 moves along the T-shaped sliding groove 19.

[0024] In this embodiment, a T-shaped moving groove 18 is opened on both sides of the interior of the U-shaped frame 2, and the outer side of the T-shaped moving plate 7 is slidably connected to the T-shaped moving groove 18. A T-shaped moving groove 21 is opened on the outer side of the T-shaped moving plate 7 on the left side, and the outer side of the T-shaped moving bar 15 is slidably connected to the T-shaped moving groove 21, so that the material control plate 16 can move away from each other along the T-shaped moving groove 21 through the T-shaped moving bar 15.

[0025] In this embodiment, a discharge port is opened at the bottom of the raw material placement box 5, and the discharge port is movably abutted against the top of the material control plate 16. A furnace inner tank 4 is fixedly installed inside the furnace body 3, and support legs 20 are fixedly installed at the four corners of the bottom of the base 1, which facilitates the raw materials to enter the furnace inner tank 4 for processing.

[0026] In this embodiment, when in use, the raw materials are manually placed into the raw material placement box 5, and then the electric push rod 8 is started to drive the push rod 22 to start moving downward, and further drive the T-shaped moving plate 7 to start moving downward along the T-shaped moving groove 18, so that the bottom of the control plate 16 is movable against the top of the furnace body 3 and the furnace inner tank 4, and then the drive motor 9 is started to drive the rotating shaft 10 to start rotating, thereby driving the gear 11 to start rotating, and further driving the two racks 12 engaged therewith to start moving away from each other, thereby driving the support plate 13 to start moving away from each other, and further driving the T-shaped moving bar 15 to start moving away from each other along the T-shaped moving groove 21, so that the control plate 16 fixed thereto starts moving away from each other, so that the raw materials can fall from the discharge port at the bottom of the raw material placement box 5 into the furnace inner tank 4, thereby realizing the size adjustment of the feed port, thereby facilitating the feeding and quantity control processing.

[0027] The above describes in detail the furnace feeding device for aluminum alloy ingot production provided by the present invention. This article uses specific embodiments to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only intended to help understand the method and core concept of the present invention. It should be noted that for ordinary technicians in this technical field, various improvements and modifications can be made to the present invention without departing from the principles of the present invention, and such improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims

1. A furnace feeding device for producing aluminum alloy ingots, characterized in that: include: A base (1) is provided, wherein a furnace body (3) is fixedly installed on the top of the base (1), two U-shaped frames (2) are fixedly installed on the top of the base (1), a T-shaped movable plate (7) is slidably connected between the two U-shaped frames (2), a driving motor (9) is fixedly installed inside the T-shaped movable plate (7) on the right side, an output end of the driving motor (9) is fixedly connected to a rotating shaft (10), a gear (11) is fixedly installed on the outside of the rotating shaft (10), and the outer side of the gear (11) is fixedly connected to the outer side of the rotating shaft (10). Two racks (12) are meshed on the side, a support plate (13) is fixedly installed on the side where the two racks (12) are away from each other, a T-shaped moving bar (15) is fixedly installed on one side of the two support plates (13), a material control plate (16) is fixedly installed on the side where the two T-shaped moving bars (15) are close to each other, two T-shaped sliding blocks (17) are fixedly installed on the top of the two material control plates (16), and the outer sides of multiple T-shaped sliding blocks (17) are slidably connected to the same raw material placement box (5).

2. A furnace feeding device for producing aluminum alloy ingots according to claim 1, characterized in that: Fixed plates (6) are fixedly installed on both sides of the raw material placement box (5), and the sides of the two fixed plates (6) that are away from each other are fixedly installed on the inner sides of the corresponding T-shaped movable plates (7). An electric push rod (8) is fixedly installed on the top of the interior of the U-shaped frame (2), and the output end of the electric push rod (8) is fixedly connected to a push rod (22). The outer side of the push rod (22) passes through the top of the U-shaped frame (2), and the bottom of the push rod (22) is fixedly installed on the top of the T-shaped movable plate (7).

3. A furnace feeding device for producing aluminum alloy ingots according to claim 1, characterized in that: A T-shaped sliding plate (14) is fixedly mounted on one side of the support plate (13), and the T-shaped movable plate (7) on the right side is provided with a corresponding T-shaped sliding groove (19), and the outer side of the corresponding T-shaped sliding plate (14) is slidably connected to the corresponding T-shaped sliding groove (19).

4. A furnace feeding device for producing aluminum alloy ingots according to claim 1, characterized in that: The U-shaped frame (2) is provided with a T-shaped movable groove (18) on both sides thereof, the outer side of the T-shaped movable plate (7) is slidably connected to the T-shaped movable groove (18), the outer side of the T-shaped movable plate (7) on the left side is provided with a T-shaped movable groove (21), and the outer side of the T-shaped movable bar (15) is slidably connected to the T-shaped movable groove (21).

5. A furnace feeding device for producing aluminum alloy ingots according to claim 1, characterized in that: A material discharge port is provided at the bottom of the raw material placement box (5), and the material discharge port is movably abutted against the top of the material control plate (16). A furnace liner (4) is fixedly installed inside the furnace body (3).

6. A furnace feeding device for producing aluminum alloy ingots according to claim 1, characterized in that: Support legs (20) are fixedly mounted at the four corners of the bottom of the base (1).