Flange valve pressure testing device for oil depot

By designing the flange valve pressure test device for oil depots, using the combined structure of the base, vertical rod, top seat and bracket, combined with the jack and sealant gasket, the problems of high cost and complex operation of existing equipment are solved, and convenient and low-cost valve pressure test is achieved, which is suitable for temporary oil depots and small amounts of valve pressure test.

CN223229160UActive Publication Date: 2025-08-15中国石油天然气股份有限公司云南销售分公司
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Patent Information

Application Number
CN202422118747.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-08-15
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing valve pressure test equipment has high cost, high operating and maintenance requirements, and has a long test time. It is not suitable for temporary and small amounts of valve pressure test work in oil depots.

Method used

A flange valve pressure test device for oil depots is designed, including a base, vertical rod, top seat, bracket and pressure test mechanism. The sealing of the valve is ensured by using jacks and sealant gaskets, and it is easy to move through pulleys, which simplifies the production and operation of the device.

Benefits of technology

It realizes low-cost and convenient valve pressure testing, which is suitable for temporary oil depots and small amounts of valve pressure testing, ensuring the stability and safety of the test.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223229160U_ABST
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Abstract

The utility model belongs to the technical field of flange valves for oil depots, and particularly relates to a flange valve pressure testing device for an oil depot, which comprises a base, a vertical rod arranged on one side above the base, a top seat arranged above the vertical rod, a support arranged on one side below the base, a top rod arranged below the middle part of the top seat, and a water outlet arranged on the front surface of the base. A pulley is arranged in the bracket; a pressure test mechanism is arranged below the ejector rod, and a pressure test valve is arranged below the pressure test mechanism; the pressure testing mechanism comprises a jack, an upper gland and a pressurizing opening, the upper gland is fixedly installed below the jack, and the pressurizing opening is fixedly installed on one side of the surface of the upper gland. Basic pressure testing requirements of the whole valve, the upper half part and the lower half part of the valve can be met through opening and closing of the manual ball valve, the interior of the valve can be pressurized through the pipeline pressurizing opening of the lower gland of the base, and the pressure is controlled through the pressure gauge connected with the pipeline. And the pulley is arranged below the device, so that the device can be conveniently used in each area of the oil depot.
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Description

Technical Field

[0001] The utility model relates to the technical field of flange valves for oil depots, in particular to a flange valve pressure testing device for oil depots. Background Art

[0002] Valves are a crucial piece of equipment in oil depots. Their sealing performance is directly related to the safe storage and transportation of oil. Therefore, valve pressure testing is an essential step. High demands are placed on their strength and sealing performance during use. Failures can cause minor air and oil leaks, while more serious ones can lead to oil mixing and leakage, and even fires and explosions, resulting in significant losses.

[0003] The valve pressure test platform is a device specifically designed to test valve sealing performance. Its design and application are crucial to ensuring the safe operation of oil depots. In oil depots, the sealing performance of valves is directly related to the safe storage and transportation of oil. Therefore, valve pressure testing is an indispensable step.

[0004] The existing technology has the following problems: the valve pressure testing equipment currently on the market is relatively expensive, requires high technical skills for operation and maintenance, and takes a long time to test, making it unsuitable for temporary or small-scale valve pressure testing in oil depots. Utility Model Content

[0005] In response to the shortcomings of the existing technology, the utility model provides a flange valve pressure testing device for oil depots, which solves the problems that the current valve pressure testing equipment is high in cost, has high technical requirements for operation and maintenance, takes a long time to test, and is not suitable for temporary or small-scale valve pressure testing needs in oil depots.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a flange valve pressure testing device for an oil depot, comprising a base, a vertical rod provided on one side above the base, a top seat provided above the vertical rod, a bracket provided on one side below the base, a top rod provided below the middle of the top seat, and a pulley provided inside the bracket, characterized in that:

[0007] A pressure test mechanism is provided below the push rod, a pressure test valve is provided below the pressure test mechanism, a manual ball valve is provided on one side of the pressure test valve, a lower gland is provided below the pressure test valve, and a drain port is provided on the front of the lower gland;

[0008] The pressure test mechanism includes a jack, an upper gland and a pressure port. The upper gland is fixedly installed below the jack, and the pressure port is fixedly installed on one side of the surface of the upper gland. The upper gland is connected to the lower gland of the base through a hose. The pressure port is provided on the front of the lower gland, and the drain port and the pressure port are fixedly installed on one side of the surface of the lower gland.

[0009] The manual ball valve is fixedly installed at the hose connection, the manual ball valve is fixedly installed at the drain outlet, the manual ball valve is fixedly installed at the lower gland pipe outlet, and pressure gauges are fixedly installed at the upper gland pipe outlet and the lower gland pipe outlet.

[0010] As a preferred technical solution of the present invention, the top seat and the base have the same structure, the vertical rods are fixedly connected on both sides between the top seat and the base, and the base, the vertical rods and the top seat are connected by welding.

[0011] As a preferred technical solution of the present invention, the push rod is fixedly installed on the top seat, and the pressure test valve is movably installed in the middle of the upper surface of the base.

[0012] As a preferred technical solution of the present invention, the bracket is a channel steel, the bracket is welded to the lower two sides of the base, and four groups of pulleys are provided and fixedly installed on the inner two sides of the bracket respectively.

[0013] As a preferred technical solution of the present invention, a sealing rubber gasket is provided between the pressure test valve and the lower pressure cover above the base, and a sealing rubber gasket is provided between the pressure test valve and the pressure test mechanism.

[0014] As a preferred technical solution of the present invention, the jack is located on the upper surface of the upper gland, and a sealing gasket is fixedly installed on the lower surface of the upper gland.

[0015] As a preferred technical solution of the present invention, the water inlet fixedly installed in the middle of the front of the upper gland and the drain outlet in the middle of the front of the base are arranged on the same side.

[0016] Compared with the prior art, the present invention provides a flange valve pressure test device for oil depots, which has the following beneficial effects:

[0017] The invention relates to a flange valve pressure testing device for an oil depot. The valve pressure testing platform is formed by welding a base, a column, a top seat and a bracket mainly made of channel steel as the main skeleton. This structure is simple and easy to manufacture, and can meet the requirements of basic valve pressure testing. At the same time, the upper pressure cover and the valve body are fixed to the bracket composed of the base, the column and the top seat by adjusting the jack, ensuring that the upper and lower ends of the test valve can be tightly sealed with the sealing gaskets of the upper and lower pressure covers, and can remain stable during the test process to avoid tilting or movement during the pressurization process. At the same time, four sets of pulleys are installed under the device to facilitate the movement of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a three-dimensional diagram of the overall structure of a flange valve pressure testing device for an oil depot according to the present utility model;

[0019] Figure 2 This is a structural front view of a flange valve pressure testing device for an oil depot according to the utility model;

[0020] Figure 3 This is a structural side view of a flange valve pressure testing device for an oil depot according to the utility model;

[0021] Figure 4 The utility model is a top view of the structure of a flange valve pressure testing device for an oil depot.

[0022] In the figure: 1. Base; 2. Vertical pole; 3. Top seat; 4. Bracket; 5. Push rod; 6. Pressure test mechanism; 61. Jack; 62. Upper pressure cover; 63. Pressure port; 7. Pressure test valve; 8. Drain port; 9. Pulley; 10. Lower pressure cover; 11. Manual ball valve. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-4 In this embodiment, a flange valve pressure test device for an oil depot includes a base 1, a vertical rod 2 is provided on the upper side of the base 1, a top seat 3 is provided above the vertical rod 2, a bracket 4 is provided on the lower side of the base 1, a top rod 5 is provided at the lower middle part of the top seat 3, and a pulley 9 is provided inside the bracket 4. It is characterized in that:

[0025] A pressure test mechanism 6 is provided below the push rod 5, a pressure test valve 7 is provided below the pressure test mechanism 6, a manual ball valve 11 is provided on one side of the pressure test valve 7, a lower gland 10 is provided below the pressure test valve 7, and a drain port 8 is provided on the front of the lower gland 10;

[0026] The pressure test mechanism 6 includes a jack 61, an upper gland 62 and a pressure port 63. The upper gland 62 is fixedly installed below the jack 61, and the pressure port 63 is fixedly installed on one side of the surface of the upper gland 62. The upper gland 62 is connected to the lower gland 10 of the base 1 through a hose. The pressure port 63 is provided on the front of the lower gland 10. The drain port 8 and the pressure port 63 are fixedly installed on one side of the surface of the lower gland 10.

[0027] The manual ball valve 11 is fixedly installed at the hose connection, the manual ball valve 11 is fixedly installed at the drain outlet 8, the manual ball valve 11 is fixedly installed at the pipe outlet of the lower gland 10, and pressure gauges are fixedly installed at the pipe outlet of the upper gland 62 and the pipe outlet of the lower gland 10.

[0028] See also Figure 1 and Figure 2 In this embodiment, the top seat 3 and the base 1 have the same structure, the vertical rod 2 is fixedly connected on both sides between the top seat 3 and the base 1, and the base 1, the vertical rod 2 and the top seat 3 are connected by welding.

[0029] In the above embodiment, the valve pressure test platform can be formed by welding the top seat 3, the base 1 and the vertical rod 2. At the same time, this structure is relatively simple and easy to manufacture, and can meet the requirements of basic valve pressure testing.

[0030] Furthermore, the push rod 5 is fixedly installed on the top seat 3 , and the pressure test valve 7 is movably installed in the middle of the upper surface of the base 1 .

[0031] Through the cooperation of the jack 61 of the pressure test mechanism 6 and the push rod 5, the upper pressure cover 62 can be fitted with the upper end of the valve. At the same time, under the action of the jack 61, the pressure test valve 7 can be fixed on the lower pressure cover 10 on the upper surface of the base 1.

[0032] See also Figure 1 、 Figure 2 and Figure 3 In this embodiment, the bracket 4 is a channel steel, and the bracket 4 is welded to both sides of the bottom of the base 1. Four groups of pulleys 9 are provided and fixedly installed on both sides of the inside of the bracket 4 respectively.

[0033] In the above embodiment, the bracket 4 can support the pressure test platform composed of the base 1, the vertical rod 2 and the top seat 3. At the same time, the arrangement of the four sets of pulleys 9 allows the pressure test platform to be moved conveniently.

[0034] Specifically, a sealing rubber gasket is provided between the pressure test valve 7 and the lower pressure cover 10 above the base 1 , and a sealing rubber gasket is provided between the pressure test valve 7 and the pressure test mechanism 6 .

[0035] The sealing rubber gasket between the pressure test valve 7 and the lower pressure cover 10 and the sealing rubber gasket between the pressure test valve 7 and the upper pressure cover 62 can ensure the sealing performance of the pressure test platform of the device when the pressure test valve 7 is pressure tested.

[0036] See also Figure 1 、 Figure 2 and Figure 3 In this embodiment, the jack 61 is located on the upper surface of the upper pressure cover 62, and a sealing gasket is fixedly installed on the lower surface of the upper pressure cover 62. The upper pressure cover 62 is connected to the lower pressure cover 10 of the base 1 through a hose.

[0037] In the above embodiment, by starting the jack 61, the push rod 5 can be pressed against, and the reaction force of the push rod 5 and the jack 61 can cause the upper pressure cover 62 to press the pressure test valve 7 downward, and at the same time, it can be pressed against the lower pressure cover 10 during the downward movement of the pressure test valve 7.

[0038] It is supplemented that the water inlet 63 fixedly installed in the middle of the front of the upper pressure cover 62 and the water outlet 8 in the middle of the front of the base 1 are arranged on the same side.

[0039] The pressure test medium can flow inside the pressure test valve 7 through the water injection port 63 of the upper gland 62 and the water discharge port 8 of the lower gland 10 .

[0040] The working principle and use process of the utility model are as follows: the operator fixes the pressure valve 7 to be tested on the pressure test platform composed of the base 1, the vertical rod 2 and the top seat 3. At this time, the pressure test valve 7 is in a partially open state. The upper and lower ends of the pressure test valve 7 are aligned with the middle of the upper pressure cover 62 and the lower pressure cover 10. At the same time, sealing rubber gaskets are installed at both ends of the pressure test valve 7. The sealing gaskets are compressed by the jack 61 to ensure that the sealing is intact. After the pressure test preparation is completed, the pressure test valve body 7 is filled with the test medium by connecting the pressurization port 63 to the manual pressure test pump. When the gas in the pressure test valve 7 is exhausted, the drain valve below is closed to close the drain port 8. The manual pressure test pump is operated to gradually pressurize to the specified test pressure. Then the pressure test valve 7 is inspected to observe whether there is leakage or pressure drop at the pressure test valve seal and the packing gland. It is qualified.

[0041] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A flange valve pressure test device for an oil depot, comprising a base (1), a vertical rod (2) provided on one side above the base (1), a top seat (3) provided above the vertical rod (2), a bracket (4) provided on one side below the base (1), a top rod (5) provided below the middle of the top seat (3), a pulley (9) provided inside the bracket (4), and characterized in that: A pressure test mechanism (6) is provided below the push rod (5), a pressure test valve (7) is provided below the pressure test mechanism (6), a manual ball valve (11) is provided on one side of the pressure test valve (7), a lower gland (10) is provided below the pressure test valve (7), and a drain port (8) is provided on the front of the lower gland (10); The pressure test mechanism (6) includes a jack (61), an upper pressure cover (62) and a pressure port (63); the upper pressure cover (62) is fixedly installed below the jack (61); the pressure port (63) is fixedly installed on one side of the surface of the upper pressure cover (62); the upper pressure cover (62) is connected to the lower pressure cover (10) of the base (1) through a hose; the pressure port (63) is provided on the front of the lower pressure cover (10); the drain port (8) and the pressure port (63) are fixedly installed on one side of the surface of the lower pressure cover (10); The manual ball valve (11) is fixedly installed at the hose connection, the manual ball valve (11) is fixedly installed at the drain outlet (8), the manual ball valve (11) is fixedly installed at the pipe outlet of the lower gland (10), and pressure gauges are fixedly installed at the pipe outlet of the upper gland (62) and the pipe outlet of the lower gland (10).

2. The flange valve pressure testing device for an oil depot according to claim 1, characterized in that: The top seat (3) and the base (1) have the same structure, the vertical rod (2) is fixedly connected to both sides between the top seat (3) and the base (1), and the base (1), the vertical rod (2) and the top seat (3) are connected by welding.

3. The flange valve pressure testing device for an oil depot according to claim 1, characterized in that: The push rod (5) is fixedly mounted on the top seat (3), and the pressure test valve (7) is movably mounted on the middle portion of the upper surface of the base (1).

4. The flange valve pressure testing device for an oil depot according to claim 1, characterized in that: The bracket (4) is a channel steel, and the bracket (4) is welded to the lower two sides of the base (1). Four groups of pulleys (9) are provided and are fixedly installed on the inner two sides of the bracket (4).

5. The flange valve pressure testing device for an oil depot according to claim 1, characterized in that: A sealing rubber gasket is provided between the pressure test valve (7) and the lower pressure cover (10) above the base (1), and a sealing rubber gasket is provided between the pressure test valve (7) and the pressure test mechanism (6).

6. The flange valve pressure testing device for an oil depot according to claim 1, characterized in that: The jack (61) is located on the upper surface of the upper pressure cover (62), and a sealing rubber pad is fixedly installed on the lower surface of the upper pressure cover (62). The upper pressure cover (62) is connected to the lower pressure cover (10) of the base (1) through a hose.

7. The flange valve pressure testing device for an oil depot according to claim 1, characterized in that: The pressurizing port (63) fixedly mounted in the middle of the front face of the upper pressure cover (62) and the drain port (8) and pressurizing port (63) in the middle of the front face of the base (1) are arranged on the same side.