Liquid distribution disc testing tool

By designing the liquid-dressing tray test tooling, using water tanks and automation components to achieve automated testing of the liquid-dressing tray, the problems of low efficiency and insufficient accuracy of manual testing in the existing technology are solved, and efficient and accurate liquid-dressing tray performance evaluation and water quality filtration are achieved.

CN223229201UActive Publication Date: 2025-08-15JIANGSU HEHAI NEW POWER CO LTD +1
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Patent Information

Application Number
CN202422117122.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-08-15
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

In the prior art, the test method of the liquid dispensing plate relies on manual observation and empirical judgment, which leads to inefficient efficiency and difficulty in accurately evaluating performance under extreme operating conditions, especially inaccurate test results under high flow and high pressure.

Method used

A liquid-dressing tray testing tool is designed, including a water tank, a frequency converter pump, a connecting steel pipe, a conveying steel pipe, a regulating valve and a flowmeter. Through these components, water is transported to the body of the liquid-dressing tray, and the frequency converter is used to adjust the flow rate and observe the condition of the liquid-dressing and full liquid. Combined with the flow meter and manual inspection, an automated test of the liquid-dressing tray is realized.

Benefits of technology

It realizes rapid and accurate testing of the liquid tray, can evaluate its performance under different working conditions, reduce manual errors, improve testing efficiency, and filter water quality through the filter net to avoid impurities affecting the pipeline, making it convenient for the cleaning and replacement of the filter net.

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Abstract

The utility model discloses a liquid distribution disc testing tool, which particularly relates to the technical field of heat exchange equipment and comprises a water tank, a variable frequency pump is arranged on one side of the water tank, a connecting steel pipe and a conveying steel pipe are respectively arranged at the input end and the output end of the variable frequency pump, an adjusting valve is mounted outside the connecting steel pipe, and a flowmeter is arranged at the top of the conveying steel pipe. A liquid distribution disc body is mounted at one end of the conveying steel pipe. According to the utility model, water is conveyed into the liquid distribution disc and the liquid distribution condition is observed, so that the liquid distribution condition of the liquid distribution disc can be tested conveniently and quickly, whether the liquid distribution disc is qualified or not is judged, the operation is convenient, the used water can be filtered and recycled, and the waste of water is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat exchange equipment, and more specifically, to a liquid distribution tray testing tool. Background Art

[0002] In modern heat exchange equipment, such as plate heat exchangers, absorption heat pumps, cooling water heat recovery units, large temperature difference units and other heat exchange equipment, the liquid distribution tray is generally installed above the heat exchange module to evenly spray the heat exchange medium in the gap between the plates of the heat exchange module, thereby ensuring the efficiency and stability of the entire heat exchange process.

[0003] To ensure uniform and stable distribution of heat transfer media during operation, it's necessary to monitor the distribution tray's flow. Traditional distribution tray testing methods rely heavily on manual observation and empirical judgment, which is not only inefficient but also difficult to accurately assess the performance of the distribution tray under different operating conditions. Especially under extreme operating conditions such as high flow and high pressure, manual testing methods often fail to accurately capture the flow state of the liquid within the distribution tray, leading to inaccurate test results.

[0004] In view of the above situation, the present invention proposes a liquid distribution tray testing tool. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a liquid distribution tray testing tool to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a liquid distribution tray test tooling, comprising a water tank, a variable frequency pump being provided on one side of the water tank, a connecting steel pipe and a delivery steel pipe being provided at the input and output ends of the variable frequency pump respectively, a regulating valve being installed on the outside of the connecting steel pipe, a flow meter being provided on the top of the delivery steel pipe, and a liquid distribution tray body being installed at one end of the delivery steel pipe.

[0007] It can be understood that the test fixture transports the water inside the water tank to the inside of the liquid distribution tray body, adjusts the pipeline flow through the regulating valve and variable frequency pump, observes the uniform flow and liquid fullness in the liquid distribution tray body, and records the corresponding flow if the liquid discharge condition is not good, or the liquid seeps out of the liquid distribution tray body. The liquid discharge condition and liquid fullness condition are checked manually to test the liquid distribution tray body.

[0008] In order to transport the water inside the water tank, preferably, the input and output ends of the variable frequency pump are respectively connected to the connecting steel pipe and the delivery steel pipe, wherein one end of the connecting steel pipe is connected to the water tank, and the delivery steel pipe is connected to the liquid distribution tray body.

[0009] In order to connect the liquid distribution pan body with the delivery steel pipe, preferably, a connector is provided at one end of the liquid distribution pan body, and the liquid distribution pan is threadedly connected to the delivery steel pipe through the connector, and a plurality of liquid distribution holes are evenly opened on the lower surface of the liquid distribution pan.

[0010] In order to filter the water falling into the water tank and facilitate the disassembly of the filter, preferably, a filter is installed inside the water tank, a mounting groove is provided on the surface of the water tank, a sealing plate is installed inside the mounting groove by screws, the sealing plate is connected to the filter, and a groove is provided on the surface of the sealing plate.

[0011] In order to support the filter screen, preferably, a support bar is fixedly provided on the inner wall of the water tank, and the support bar is located at the bottom of the filter screen.

[0012] Technical effects and advantages of this utility model:

[0013] 1. Use the variable frequency pump to deliver the water in the water tank to the inside of the liquid distribution tray through the connecting steel pipe and the delivery steel pipe, and use the regulating valve and variable frequency pump to adjust the pipeline flow. Observe the uniform flow and liquid fullness in the liquid distribution tray. If the liquid is not flowing well or the liquid leaks out of the liquid distribution tray, record the corresponding flow rate. Manually check the liquid flow and liquid fullness to test the liquid distribution tray, which is convenient for operators to quickly inspect.

[0014] 2. By installing a filter inside the water tank, the water discharged into the water tank during the test of the liquid distribution plate body can be filtered to prevent the impurities in the water from affecting the pipeline. In addition, by loosening the screws on the sealing plate and pulling the sealing plate outward through the groove, the filter can be pulled out from the inside of the water tank, and then the filter can be disassembled and cleaned, which is convenient for the installation of the filter. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 This is a schematic diagram of the surface structure of the water tank of the present utility model.

[0017] Figure 3 This is a schematic diagram of the connection structure between the filter screen and the sealing plate of the utility model.

[0018] Figure 4 For the utility model Figure 1 Enlarged structural diagram at point A in the middle.

[0019] The accompanying drawings are marked as follows: 1. Water tank; 2. Frequency conversion pump; 3. Connecting steel pipe; 4. Delivery steel pipe; 5. Regulating valve; 6. Flow meter; 7. Liquid distribution tray body; 8. Connector; 9. Filter screen; 10. Mounting groove; 11. Sealing plate; 12. Pull groove; 13. Support bar. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] Example 1

[0022] As attached Figure 1 、 4 As shown, this embodiment provides a liquid distribution pan test tooling, including a water tank 1, a variable frequency pump 2 is provided on one side of the water tank 1, the input end and output end of the variable frequency pump 2 are respectively provided with a connecting steel pipe 3 and a conveying steel pipe 4, the input end and output end of the variable frequency pump 2 are respectively connected to the connecting steel pipe 3 and the conveying steel pipe 4, wherein one end of the connecting steel pipe 3 is communicated with the water tank 1, and the conveying steel pipe 4 is connected to the liquid distribution pan body 7, a regulating valve 5 is installed on the outside of the connecting steel pipe 3, a flow meter 6 is provided on the top of the conveying steel pipe 4, a liquid distribution pan body 7 is installed at one end of the conveying steel pipe 4, a connecting head 8 is provided at one end of the liquid distribution pan body 7, the liquid distribution pan body 7 is threadedly connected to the conveying steel pipe 4 through the connecting head 8, and a plurality of liquid distribution holes are evenly opened on the lower surface of the liquid distribution pan body 7.

[0023] Specifically, in this embodiment, when testing the liquid distribution pan 7, first, one end of the liquid distribution pan body 7 is threadedly connected to the delivery steel pipe 4 through the connector 8, so that the delivery steel pipe 4 and the liquid distribution pan body 7 are connected to each other;

[0024] During the test, the operator turns on the variable frequency pump 2 and transports the water inside the water tank 1 to the inside of the liquid distribution tray body 7 through the connecting steel pipe 3 and the delivery steel pipe 4. The operator adjusts the pipeline flow through the regulating valve 5 and the variable frequency pump 2, and at the same time observes the flow condition inside the pipeline based on the flow meter 6, and observes the liquid filling and liquid filling conditions in the liquid distribution tray body 7. If the liquid filling condition is not good or the liquid seeps out of the liquid distribution tray body 7, it indicates that the liquid distribution tray body 7 is unqualified, and the corresponding flow rate is recorded. Otherwise, it indicates that the liquid distribution tray body 7 is qualified.

[0025] Example 2

[0026] As attached Figure 1-3As shown, this embodiment provides a liquid distribution tray test tool. On the basis of Example 1, a filter screen 9 is further installed inside the water tank 1, and a mounting groove 10 is provided on the surface of the water tank 1. A sealing plate 11 is installed inside the mounting groove 10 by screws. The sealing plate 11 is connected to the filter screen 9. A groove 12 is provided on the surface of the sealing plate 11. A support bar 13 is fixedly provided on the inner wall of the water tank 1, and the support bar 13 is at the bottom of the filter screen 9.

[0027] Specifically, in this embodiment, it is used to filter the water that is discharged into the water tank 1 during the test of the liquid distribution pan body 7 to prevent impurities in the water from affecting the pipeline. Specifically, when the liquid distribution pan body 7 is tested, water will evenly fall from the liquid distribution holes and fall into the water tank 1. The filter 9 inside the water tank 1 can filter the falling water.

[0028] When the filter 9 needs to be cleaned, the operator can remove the screws on the sealing plate 11, pull the sealing plate 11 outward through the pull groove 12, and pull the filter 9 out from the inside of the water tank 1. The filter 9 can then be disassembled and cleaned. After cleaning, the filter 9 can be reinstalled inside the water tank 1 through the installation groove 10, and the filter 9 can be supported by the support bar 13. Finally, the sealing plate 11 can be sealed and installed with screws to complete the installation of the filter 9.

[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A liquid distribution tray test fixture, comprising a water tank (1), characterized in that: A variable frequency pump (2) is provided on one side of the water tank (1); a connecting steel pipe (3) and a delivery steel pipe (4) are provided at the input and output ends of the variable frequency pump (2), respectively; a regulating valve (5) is installed on the outside of the connecting steel pipe (3); a flow meter (6) is provided on the top of the delivery steel pipe (4); and a liquid distribution tray body (7) is installed at one end of the delivery steel pipe (4).

2. The liquid distribution tray testing tool according to claim 1, characterized in that: The input end and output end of the variable frequency pump (2) are respectively connected to a connecting steel pipe (3) and a delivery steel pipe (4), wherein one end of the connecting steel pipe (3) is connected to the water tank (1), and the delivery steel pipe (4) is connected to the liquid distribution tray body (7).

3. The liquid distribution tray testing tool according to claim 1, characterized in that: A connector (8) is provided at one end of the liquid distribution pan body (7), and the liquid distribution pan (7) is threadedly connected to the delivery steel pipe (4) via the connector (8). A plurality of liquid distribution holes are evenly provided on the lower surface of the liquid distribution pan (7).

4. The liquid distribution tray testing tool according to claim 1, characterized in that: A filter screen (9) is installed inside the water tank (1), a mounting groove (10) is provided on the surface of the water tank (1), a sealing plate (11) is installed inside the mounting groove (10) by screws, the sealing plate (11) is connected to the filter screen (9), and a groove (12) is provided on the surface of the sealing plate (11).

5. The liquid distribution tray testing tool according to claim 1, characterized in that: A support bar (13) is fixedly provided on the inner wall of the water tank (1), and the support bar (13) is located at the bottom of the filter screen (9).