Quantitative sampling mechanism for UV coating production
By introducing positioning components and anti-precipitation mechanisms into the sampling device, the positioning instability of the sampling device and the coating precipitation problems are solved, and accurate sampling of UV coatings is achieved and coating waste is prevented.
Patent Information
- Application Number
- CN202421992334.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-08-16
AI Technical Summary
The existing sampling devices lack the positioning and fixing of the sampling bottle, which leads to the sampling bottle being easy to slide during the sampling process, the paint cannot be accurately sampled and is prone to splashing, and the paint in the storage tank is prone to precipitation when left to stand and affects the sampling effect.
The sampling cup is fixed by using positioning components and fixing mechanisms, and the coating in the storage tank is continuously stirred through the V-shaped stirring leaf and stirring rod in the anti-precipitation mechanism, and quantitative sampling is performed with the scale mark.
The sampling cup is positioned and fixed, preventing sliding, avoiding paint splashing, and preventing paint precipitation through continuous stirring, ensuring sampling accuracy and effect.
Smart Images

Figure CN223229264U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coating sampling, in particular to a quantitative sampling mechanism for UV coating production. Background Art
[0002] UV coating is a new type of coating, first used in surface coating treatment of fixtures, floors, mobile phones, and walkman casings. It does not contain volatile organic compounds, has little environmental pollution, has a fast curing speed, saves energy, has good performance of the cured product, and is suitable for high-speed automated production. However, during the production of UV coating, it is generally necessary to sample and test it. The existing technology has the following problems:
[0003] Existing sampling devices generally lack positioning and fixation of the sampling bottle, which causes the sampling bottle to slide easily during the sampling process, making it impossible to accurately sample the paint into the sampling bottle and splashing into the environment, causing paint waste. Secondly, during the sampling process, the paint in the storage tank is prone to sedimentation when left stationary, thereby affecting the sampling effect. Utility Model Content
[0004] The utility model provides a quantitative sampling mechanism for UV coating production to solve the problems existing in the above-mentioned background technology.
[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0006] The quantitative sampling mechanism for UV paint production includes a workbench and a storage device, wherein the top rear side of the workbench is fixedly connected to a mounting frame plate, the front side of the mounting frame plate is fixedly connected to a fixing ring, the top middle side of the storage device is provided with an anti-sedimentation mechanism, and the bottom of the anti-sedimentation mechanism passes through the interior of the storage device, the bottom middle side of the storage device is provided with a sampling cup, the outside of the sampling cup is provided with a positioning assembly, the front side of the positioning assembly is provided with a fixing mechanism, and the rear side of the fixing mechanism passes through the interior of the positioning assembly, mounting assemblies are respectively provided on the left and right sides of the top of the workbench near the positioning assembly, a control panel is provided on the front side of the workbench, the outer wall of the storage device is fixedly connected to a positioning ring, and the bottom of the positioning ring overlaps with the top of the fixing ring.
[0007] A further improvement of the technical solution of the present utility model is that: the outer wall of the sampling cup is provided with scale lines, the positioning assembly includes a movable plate, the top middle side of the movable plate is fixedly connected with a connecting sleeve, the inner wall of the connecting sleeve is fixedly connected with an X-shaped frame, the left and right ends of the movable plate are respectively fixedly connected with slides, the front end of the movable plate is fixedly connected with a handle, and the front middle side of the connecting sleeve is fixedly connected with a connecting pipe that passes through the inside and outside.
[0008] A further improvement of the technical solution of the present invention is that: the mounting assembly includes a mounting plate and a slide rail, the ends of the two slide rails that are away from each other are fixedly connected to one end of the mounting plate, the bottom of the mounting plate is fixedly connected to the top of the workbench, and the outer wall of the slide is slidably connected to the inner wall of the slide rail.
[0009] A further improvement of the technical solution of the present utility model is that the fixing mechanism includes a bidirectional screw, the front end of the bidirectional screw is fixedly connected to a knob, the front and rear sides of the outer wall of the bidirectional screw are respectively threadedly connected to threaded sleeves, and the tops of the two threaded sleeves are fixedly connected to arc plates.
[0010] A further improvement of the technical solution of the present utility model is that a limiting sliding groove is provided on the middle side of the top of the movable plate.
[0011] A further improvement of the technical solution of the present invention is that anti-slip strips are provided on the opposite surfaces of the two arc-shaped plates, a slider is fixedly connected to the bottom of the threaded sleeve, and the outer wall of the slider is slidably connected to the inner wall of the limiting sliding groove.
[0012] A further improvement of the technical solution of the present utility model is that: the storage device includes a storage tank, and a feed pipe that penetrates inside and outside is fixedly connected to the side of the top of the storage tank close to the anti-sedimentation mechanism, and a discharge pipe that penetrates inside and outside is fixedly connected to the middle side of the bottom of the storage tank. The discharge pipe is arranged directly above the sampling cup, and the outer wall of the discharge pipe is movably connected to a discharge valve.
[0013] A further improvement of the technical solution of the present utility model is that: the anti-sedimentation mechanism includes a driving motor, the output shaft of the driving motor is fixedly connected to a rotating rod, the upper and lower sides of the outer wall of the rotating rod are respectively fixedly connected to fixed sleeves, the outer walls of the two fixed sleeves are fixedly connected to a plurality of V-shaped stirring blades in a circular array, the upper and lower plurality of the V-shaped stirring blades are mirror-imaged, and a plurality of the V-shaped stirring blades are fixedly connected to a stirring rod on the side close to the rotating rod.
[0014] Due to the adoption of the above technical solution, the present invention has achieved the following technical advancements compared to the prior art:
[0015] 1. The utility model provides a quantitative sampling mechanism for UV paint production, which adopts the cooperation between a sampling cup, a positioning assembly, a mounting assembly and a fixing mechanism. By operating the fixing mechanism, the sampling cup is clamped and fixed in the connecting sleeve of the positioning assembly, and the slide in the positioning assembly is pushed forward along the slide rail in the mounting assembly, so that the sampling cup is moved to the bottom of the storage device. Quantitative sampling is performed by observing the scale line on the sampling cup. This solves the problem that the existing sampling device generally lacks positioning and fixing of the sampling bottle, which causes the sampling bottle to slip easily during the sampling process, making it impossible to accurately sample the paint into the sampling bottle and splashing into the environment, causing paint waste. The utility model achieves the beneficial effect of positioning and fixing the sampling cup to prevent it from sliding during the sampling process.
[0016] 2. The utility model provides a quantitative sampling mechanism for UV paint production, which adopts the cooperation between the storage device and the anti-sedimentation mechanism. By manipulating the anti-sedimentation mechanism, the V-shaped stirring blades and stirring rods in the anti-sedimentation mechanism continuously stir the paint in the storage tank to avoid the sedimentation of the paint, and operate the discharge valve in the storage device to flow the paint in the storage tank into the sampling cup, which solves the problem that the paint in the storage tank is prone to sedimentation when it is left still during the sampling process, thereby affecting the sampling effect. The paint is continuously stirred to avoid sedimentation, and the beneficial sampling effect is guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the quantitative sampling mechanism for UV coating production of the present utility model;
[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the positioning component of the present utility model;
[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of the fixing mechanism of the present utility model;
[0020] Figure 4 A partial enlarged schematic diagram of the three-dimensional structure A of the present utility model
[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of the storage device and the anti-sedimentation mechanism of the utility model.
[0022] In the figure: 1. workbench; 2. mounting frame; 3. storage device; 31. storage tank; 32. feed pipe; 33. discharge pipe; 34. discharge valve; 4. fixing ring; 5. anti-sedimentation mechanism; 51. drive motor; 52. rotating rod; 53. fixing sleeve; 54. V-shaped stirring blade; 55. stirring rod; 6. sampling cup; 61. scale line; 7. positioning assembly; 71. moving plate; 710. limiting slide groove; 72. connecting sleeve; 721. connecting pipe; 73. X-shaped frame; 74. slide plate; 75. handle; 8. mounting assembly; 81. mounting plate; 82. slide rail; 9. fixing mechanism; 91. bidirectional screw; 92. knob; 93. threaded sleeve; 931. slider; 94. curved plate; 941. anti-slip strip; 10. control panel; 11. positioning ring. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods:
[0024] like Figure 1 As shown, the utility model provides a quantitative sampling mechanism for UV coating production, comprising a workbench 1 and a storage device 3, wherein a mounting frame plate 2 is fixedly connected to the top rear side of the workbench 1, a fixing ring 4 is fixedly connected to the front side of the mounting frame plate 2, an anti-precipitation mechanism 5 is provided on the top middle side of the storage device 3, and the bottom of the anti-precipitation mechanism 5 passes through the interior of the storage device 3, a sampling cup 6 is provided on the bottom middle side of the storage device 3, a positioning component 7 is provided on the outside of the sampling cup 6, a fixing mechanism 9 is provided on the front side of the positioning component 7, and the rear side of the fixing mechanism 9 passes through the interior of the positioning component 7, mounting components 8 are respectively provided on the left and right sides of the top of the workbench 1 near the positioning component 7, a control panel 10 is provided on the front side of the workbench 1, a positioning ring 11 is fixedly connected to the outer wall of the storage device 3, and the bottom of the positioning ring 11 overlaps with the top of the fixing ring 4;
[0025] A storage device 3, an anti-sedimentation mechanism 5, a positioning component 7, an installation component 8 and a fixing mechanism 9 are provided. The anti-sedimentation mechanism 5 is operated to continuously stir the UV paint inside the storage device 3 to prevent the UV paint from settling and affecting the sampling effect. The sampling cup 6 is positioned and fixed in the positioning component 7 by operating the fixing mechanism 9, and then the positioning component 7 is pushed backward along the installation component 8 to the bottom of the storage device 3, so that the sampling cup 6 is moved directly below the discharge valve 34.
[0026] like Figure 2The cam 72 is fixedly connected to the top of the workbench 1, and the cam 73 is fixedly connected to the top of the workbench 1.
[0027] like Figure 3-4 As shown, the utility model provides a technical solution for a quantitative sampling mechanism for UV paint production: the fixing mechanism 9 includes a bidirectional screw 91, the front end of the bidirectional screw 91 is fixedly connected to a knob 92, and the front and rear sides of the outer wall of the bidirectional screw 91 are respectively threadedly connected to threaded sleeves 93, and the tops of the two threaded sleeves 93 are fixedly connected to arc plates 94. The outer wall of the sampling cup 6 can be clamped and fixed by the front and rear arc plates 94 to prevent the sampling cup 6 from moving. A limiting groove 710 is provided on the middle side of the top of the movable plate 71, and anti-slip strips 941 are provided on the opposite surfaces of the two arc plates 94. A slider 931 is fixedly connected to the bottom of the threaded sleeve 93, and the outer wall of the slider 931 is slidably connected to the inner wall of the limiting groove 710. The moving trajectory of the arc plate 94 is limited by the slider 931 sliding along the inside of the limiting groove 710.
[0028] like Figure 5As shown, the utility model provides a technical solution for a quantitative sampling mechanism for UV coating production: the storage device 3 includes a storage tank 31, a top of the storage tank 31 is fixedly connected to a feeding pipe 32 that is connected inside and outside the storage tank 31 near the anti-precipitation mechanism 5, and a discharge pipe 33 that is connected inside and outside the storage tank 31 is fixedly connected to the middle side of the bottom. The discharge pipe 33 is arranged just above the sampling cup 6, and the outer wall of the discharge pipe 33 is movably connected to a discharge valve 34. By opening and closing the discharge valve 34, the discharge pipe 33 can be opened and closed. The anti-precipitation mechanism 5 includes a driving Motor 51, the output shaft of the driving motor 51 is fixedly connected to a rotating rod 52, and the upper and lower sides of the outer wall of the rotating rod 52 are respectively fixedly connected to fixed sleeves 53, and the outer wall ring array of the two fixed sleeves 53 is fixedly connected to a plurality of V-shaped stirring blades 54, and the upper and lower plurality of the V-shaped stirring blades 54 are mirror-imaged, and the side of the plurality of the V-shaped stirring blades 54 close to the rotating rod 52 is fixedly connected to a stirring rod 55, and the UV paint in the storage tank 31 is continuously stirred by the V-shaped stirring blades 54 and the stirring rod 55 to prevent the UV paint from settling.
[0029] The following is a detailed description of the working principle of the UV coating production quantitative sampling mechanism.
[0030] like Figure 1-5 As shown, first, when sampling the UV paint, the storage tank 31 is fixed on the fixing ring 4 through the positioning ring 11, and then the UV paint is put into the storage tank 31 through the feeding pipe 32, and the control panel 10 is operated to start the driving motor 51, so that the output shaft of the driving motor 51 drives the V-shaped stirring blade 54 and the stirring rod 55 to make a circular motion in the storage tank 31 through the rotating rod 52, thereby continuously stirring the UV paint in the storage tank 31, and then, the sampling cup 6 is placed on the X-shaped frame 73, and the staff turns the knob 92 by hand to drive the bidirectional screw 91 to rotate, so that the two arc plates 94 before and after the bidirectional screw 91 are threaded. The sleeve 93 approaches the outer wall of the sampling cup 6, so that the slider 931 slides along the inside of the limiting slide groove 710, so that the front and rear arc-shaped plates 94 clamp the outer surface of the sampling cup 6, and the anti-slip strip 941 is squeezed and fits the surface of the sampling cup 6, thereby positioning and fixing the sampling cup 6 in the connecting sleeve 72. Then the staff pushes the movable plate 71 backward through the handle 75, so that the slide plate 74 slides along the inside of the slide rail 82 to just below the discharge pipe 33, and then opens the discharge valve 34. The UV paint in the storage tank 31 flows into the sampling cup 6 through the discharge pipe 33, and at the same time observes the scale line 61 on the sampling cup 6 to control the sampling amount.
[0031] The above generally describes the present invention in detail. However, it is obvious to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.
Claims
1. A quantitative sampling mechanism for UV coating production, comprising a workbench (1) and a storage device (3), characterized in that: The top rear side of the workbench (1) is fixedly connected to a mounting frame plate (2), the front side of the mounting frame plate (2) is fixedly connected to a fixing ring (4), the top middle side of the storage device (3) is provided with an anti-precipitation mechanism (5), and the bottom of the anti-precipitation mechanism (5) passes through the interior of the storage device (3), the bottom middle side of the storage device (3) is provided with a sampling cup (6), the outside of the sampling cup (6) is provided with a positioning assembly (7), the front side of the positioning assembly (7) is provided with a fixing mechanism (9), the rear side of the fixing mechanism (9) passes through the interior of the positioning assembly (7), the top of the workbench (1) is provided with mounting assemblies (8) on the left and right sides near the positioning assembly (7), the front side of the workbench (1) is provided with a control panel (10), the outer wall of the storage device (3) is fixedly connected to a positioning ring (11), the bottom of the positioning ring (11) overlaps with the top of the fixing ring (4).
2. The UV coating production quantitative sampling mechanism according to claim 1, characterized in that: The outer wall of the sampling cup (6) is provided with a scale line (61), and the positioning assembly (7) comprises a movable plate (71), a connecting sleeve (72) is fixedly connected to the middle side of the top of the movable plate (71), an X-shaped frame (73) is fixedly connected to the inner wall of the connecting sleeve (72), a slide plate (74) is fixedly connected to the left and right ends of the movable plate (71), a handle (75) is fixedly connected to the front end of the movable plate (71), and a connecting pipe (721) that passes through the inside and outside is fixedly connected to the middle side of the front end of the connecting sleeve (72).
3. The UV coating production quantitative sampling mechanism according to claim 2, characterized in that: The mounting assembly (8) comprises a mounting plate (81) and a slide rail (82), wherein the ends of the two slide rails (82) that are away from each other are fixedly connected to one end of the mounting plate (81), the bottom of the mounting plate (81) is fixedly connected to the top of the workbench (1), and the outer wall of the slide plate (74) is slidably connected to the inner wall of the slide rail (82).
4. The UV coating production quantitative sampling mechanism according to claim 1, characterized in that: The fixing mechanism (9) comprises a bidirectional screw (91), the front end of the bidirectional screw (91) is fixedly connected to a knob (92), the front and rear sides of the outer wall of the bidirectional screw (91) are respectively threadedly connected to threaded sleeves (93), and the tops of the two threaded sleeves (93) are fixedly connected to arc plates (94).
5. The UV coating production quantitative sampling mechanism according to claim 2, characterized in that: A limiting sliding groove (710) is provided on the middle side of the top of the movable plate (71).
6. The UV coating production quantitative sampling mechanism according to claim 4, characterized in that: The opposite surfaces of the two arc-shaped plates (94) are both provided with anti-slip strips (941), the bottom of the threaded sleeve (93) is fixedly connected with a slider (931), and the outer wall of the slider (931) is slidably connected to the inner wall of the limiting sliding groove (710).
7. The UV coating production quantitative sampling mechanism according to claim 1, characterized in that: The storage device (3) comprises a storage tank (31), a top of the storage tank (31) close to the anti-sedimentation mechanism (5) is fixedly connected to a feed pipe (32) that is passed through inside and outside, and a bottom middle side of the storage tank (31) is fixedly connected to a discharge pipe (33) that is passed through inside and outside, the discharge pipe (33) is arranged directly above the sampling cup (6), and the outer wall of the discharge pipe (33) is movably connected to a discharge valve (34).
8. The UV coating production quantitative sampling mechanism according to claim 1, characterized in that: The anti-precipitation mechanism (5) comprises a driving motor (51), the output shaft of the driving motor (51) is fixedly connected to a rotating rod (52), the upper and lower sides of the outer wall of the rotating rod (52) are respectively fixedly connected to fixed sleeves (53), the outer walls of the two fixed sleeves (53) are fixedly connected to a plurality of V-shaped stirring blades (54) in an annular array, the upper and lower plurality of the V-shaped stirring blades (54) are arranged in a mirror image, and the plurality of the V-shaped stirring blades (54) are fixedly connected to a stirring rod (55) on one side close to the rotating rod (52).
Citation Information
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