Laboratory jig for simulating washing resistance of adhesive fabric

Through the combination of the washing component and the test component, the longitudinal fluctuation and lateral pull of the cleaning solution are used to solve the problem of long-term washing performance testing of bonded fabrics, and efficient testing efficiency and accuracy are achieved.

CN223229453UActive Publication Date: 2025-08-15SHANGHAI HONGLEI NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422414222.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-15
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

In the prior art, the washing resistance performance test of bonded fabrics takes a long time and is costly, and the single test process takes a long time.

Method used

Water washing components, test components and temperature control components are adopted, including test tanks, impact devices, servo motors, transmission motors, belts and mold temperature machines. The test cycle is shortened by simulating the longitudinal fluctuations and lateral pulling of the cleaning fluid during the water washing process.

Benefits of technology

It effectively shortens the test cycle, improves the testing efficiency, and enhances the targetedness and accuracy of the test.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an adhesive fabric washable performance simulation jig for a laboratory. The adhesive fabric washable performance simulation jig comprises a washing assembly, a testing assembly and a temperature control assembly, according to the utility model, a sample needs to be prepared into a standard sample in the jig according to a 180-degree stripping method, then the standard sample needs to be placed in the constant-temperature and constant-humidity chamber for 72 hours, after the standard sample is completely cured, the standard sample is fixed in the test tank for an aging experiment, and after the cleaning liquid prepared in the test tank is heated by the mold temperature controller, the cleaning liquid is vibrated by the impact device; the fabric interface is continuously impacted by the longitudinal fluctuation of the cleaning liquid, and the servo motor is matched to drive the belt through the transmission motor to control the reciprocating motion of the test rod with constant tension and transversely pull the fabric interface, so that the damage to the fabric interface is large, the test period is effectively shortened, and the test efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of water washing test equipment, in particular to a laboratory-used jig for simulating the water washing resistance of bonding fabrics. Background Art

[0002] Bonded fabrics are made by bonding dissimilar materials together through a specialized process. They are commonly used in apparel, home furnishings, and industrial applications to enhance strength, durability, and functionality. After production, bonded fabrics are tested for washability to assess their bond strength and overall performance after washing.

[0003] Currently, when laboratories conduct water-washing resistance tests on bonded fabrics, the samples need to be placed in a washing machine and washed according to a standard washing procedure, which usually includes multiple washing cycles to simulate the wear and tear of the fabric in actual use. A single test process is time-consuming and the experimental cost is high. Utility Model Content

[0004] The purpose of the utility model is to solve the above problems and provide a laboratory-used jig for simulating the washability of bonded fabrics.

[0005] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions, including:

[0006] A water washing component, a testing component and a temperature control component, wherein the testing component and the temperature control component are arranged on one side of the water washing component;

[0007] The water washing assembly includes a test tank and an impact device, wherein the impact device is used to vibrate the cleaning liquid in the test tank to impact the fabric interface;

[0008] The test assembly includes a test rod, a servo motor, a transmission motor and a belt, wherein the servo motor drives the belt through the transmission motor to drive the test rod to reciprocate and pull the fabric interface;

[0009] The temperature control component includes a mold temperature controller, which is used to control the temperature of the cleaning liquid in the test tank.

[0010] As a further description of the above technical solution, the impact device is symmetrically arranged at the bottom of the test slot, and the impact device includes a first pulse device and a second pulse device.

[0011] As a further description of the above technical solution, the first pulse device is arranged at the center of the bottom of the test slot.

[0012] As a further description of the above technical solution, the second pulse device is symmetrically arranged on both sides of the first pulse device.

[0013] As a further description of the above technical solution, the test rod is symmetrically arranged inside the test slot, and the test rod is connected to one end of the sample to be tested.

[0014] As a further description of the above technical solution, the test sample is prepared by 180° peeling in the jig and then cured for aging test. During the aging test, the cured test sample is fixed inside the test slot through the jig. The jig includes an adhesive part and a head portion. The adhesive part is glued and bonded to the inside of the test slot. The head portion is peeled at a set angle and connected to the test rod.

[0015] As a further description of the above technical solution, the length of the head portion when unfolded is half of the bonding portion.

[0016] As a further description of the above technical solution, the test rod passes through the test slot and is connected to the belt, and a sealing ring is provided at the connection between the test rod and the test slot.

[0017] As a further description of the above technical solution, the servo motor and the transmission motor are rotationally connected, the transmission motor and the belt are rotationally connected, and the belt and the test rod are transmission connected.

[0018] As a further description of the above technical solution, the middle of one side of the test slot is connected to the mold temperature controller through a pipeline, and the bottom of the other side of the test slot is connected to the mold temperature controller through a pipeline.

[0019] The beneficial effects of the utility model are as follows:

[0020] In the present invention, the test specimen needs to be prepared as a standard sample in a jig according to the 180° peeling method, and then needs to be placed in a constant temperature and humidity chamber for 72 hours. After it is completely cured, it is fixed in a test tank for aging experiment. After the cleaning liquid configured in the test tank is heated by a mold temperature controller, the cleaning liquid is vibrated by an impact device, and the longitudinal fluctuation of the cleaning liquid is used to continuously impact the fabric interface. The servo motor drives the belt through the transmission motor to control the reciprocating movement of the test rod with constant tension, pulling the fabric interface horizontally, which causes great damage to the fabric interface, effectively shortening the test cycle and improving the test efficiency.

[0021] In order to more clearly illustrate the structural features and functions of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 The utility model is a structural diagram of a jig for simulating the washability of bonded fabrics.

[0023] Reference numerals:

[0024] 1. Water washing assembly; 11. Test tank; 12. Impact device; 121. First pulse device; 122. Second pulse device; 13. Sealing ring; 2. Test assembly; 21. Test rod; 22. Servo motor; 23. Drive motor; 24. Belt; 3. Temperature control assembly; 31. Mold temperature controller; 4. Sample to be tested; 41. Adhesive part; 42. Head portion. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.

[0026] like Figure 1 As shown, in one embodiment, a laboratory-used jig for simulating the washability of bonded fabrics includes: a washing component 1 , a testing component 2 , and a temperature control component 3 .

[0027] Among them, the test component 2 and the temperature control component 3 are arranged on one side of the water washing component 1. The water washing component 1 is used to continuously wash the test sample 4 with water, the test component 2 is used to continuously pull the test sample 4, and the temperature control component 3 is used to maintain the cleaning liquid at a constant temperature.

[0028] Please continue reading Figure 1 In this embodiment, the water washing assembly 1 includes a test tank 11 and an impact device 12. The impact device 12 is used to vibrate the cleaning liquid in the test tank 11, use the cleaning liquid to transmit pressure, and continuously impact the fabric interface.

[0029] After the cleaning fluid is introduced into the test tank 11, it is heated, which exerts greater pressure on the fabric bonding interface than washing in water at room temperature. The cleaning fluid ratio and temperature in the test tank 11 can be set according to the test requirements. It should be noted that the cleaning fluid used in this application is a cleaning fluid with a ratio of ethanol / water / surfactant = 15:84:1. When heated to the set temperature (60°C), it is more damaging to the fabric interface than traditional water plus detergent, which can effectively shorten the test cycle.

[0030] Furthermore, the impact device 12 is symmetrically arranged at the bottom of the test slot 11, and includes a first pulse device 121 and a second pulse device 122. During testing, the console parameters can be adjusted according to test requirements, including switching the pulse device and adjusting the pulse energy.

[0031] Specifically, the first pulse device 121 is set at the bottom center of the test tank 11, facing the sample 4 to be tested, and uses pulses to perform continuous longitudinal impact on the interface center of the sample 4 to be tested; the second pulse device 122 is symmetrically set on both sides of the first pulse device 121, and uses standing waves to stabilize the liquid level test rod 21 to reduce the disturbance of the test rod 21.

[0032] Please continue reading Figure 1 In this embodiment, the test assembly 2 includes a test rod 21, a servo motor 22 and a transmission motor 23. The servo motor 22 drives the belt 24 through the transmission motor 23 to drive the test rod 21 to reciprocate, thereby pulling the fabric interface laterally.

[0033] Furthermore, a test rod 21 is symmetrically positioned within the test slot 11 and connected to one end of the test sample 4. The test sample is prepared in a jig using a 180° peel angle and then cured in a constant temperature and humidity chamber for 72 hours before undergoing subsequent aging testing. During the aging test, the cured test sample is secured within the test slot 11 using a jig for subsequent testing.

[0034] The jig includes an adhesive portion 41 and a head portion 42. The adhesive portion 41 is glued to the inside of the test slot 11, and the head portion 42 is peeled off at a set angle (180°) for sample preparation. The length of the head portion 42 when unfolded is half of the adhesive portion 41. After curing at room temperature for a certain period of time, the sample 4 to be tested is connected to the test rod 21 for testing.

[0035] During the test, after the test sample 4 is fixed, since the test sample 4 has a certain elasticity, the test sample 4 will also produce a certain displacement when stretched. Therefore, in the actual sample, the bonding part 41 of the glue is not taut, but has a certain displacement.

[0036] Furthermore, after passing through the test slot 11, the test rod 21 is connected to a belt 24. A sealing ring 13 is provided at the connection between the test rod 21 and the test slot 11 to prevent the cleaning fluid from leaking out of the test slot 11. The servo motor 22 is rotationally connected to the transmission motor 23, which is in turn rotationally connected to the belt 24, which is in transmission connection with the test rod 21. During testing, the servo motor 22 drives the transmission motor 23 to rotate back and forth, which in turn drives the belt 24, which drives the test rod 21 to reciprocate at a constant tension, thereby horizontally stretching the test specimen 4.

[0037] Please continue reading Figure 1 In this embodiment, the temperature control component 3 includes a mold temperature controller 31 , which is used to control the temperature of the cleaning liquid in the test tank 11 .

[0038] Specifically, the middle of one side of the test tank 11 is connected to the mold temperature controller 31 through a pipe, and the bottom of the other side of the test tank 11 is connected to the mold temperature controller 31 through a pipe. The circulation of the insulation medium is realized through the pipe, and the temperature of the cleaning liquid in the test tank 11 is accurately adjusted, thereby ensuring the stability of the test conditions.

[0039] Through the above technical solution, the sample needs to be prepared as a standard sample in the fixture according to the 180° peeling method, and then it needs to be placed in a constant temperature and humidity chamber for 72 hours. After it is completely cured, it is fixed in the test tank 11 for aging test. After the cleaning liquid configured in the test tank 11 is heated by the mold temperature controller 31, the cleaning liquid is vibrated by the impact device 12, and the longitudinal fluctuation of the cleaning liquid is used to continuously impact the fabric interface. The servo motor 22 drives the belt 24 through the transmission motor 23 to control the reciprocating movement of the test rod 21 with a constant tension, pulling the fabric interface horizontally, causing great damage to the fabric interface, effectively shortening the test cycle and improving the test efficiency.

[0040] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A laboratory-use fixture for simulating the washability of bonded fabrics, characterized in that: include: A water washing component (1), a testing component (2) and a temperature control component (3), wherein the testing component (2) and the temperature control component (3) are arranged on one side of the water washing component (1); The water washing assembly (1) comprises a test tank (11) and an impact device (12), wherein the impact device (12) is used to vibrate the cleaning liquid in the test tank (11) to impact the fabric interface; The test assembly (2) comprises a test rod (21), a servo motor (22), a transmission motor (23) and a belt (24); the servo motor (22) drives the belt (24) through the transmission motor (23) to drive the test rod (21) to reciprocate, thereby pulling the fabric interface; The temperature control component (3) comprises a mold temperature controller (31), and the mold temperature controller (31) is used to control the temperature of the cleaning liquid in the test tank (11).

2. The laboratory bonding fabric washability simulation jig according to claim 1, characterized in that: The impact device (12) is symmetrically arranged at the bottom of the test slot (11), and the impact device (12) comprises a first pulse device (121) and a second pulse device (122).

3. The laboratory bonding fabric washability simulation jig according to claim 2, characterized in that: The first pulse device (121) is arranged at the bottom center of the test slot (11).

4. The laboratory bonding fabric washability simulation jig according to claim 2, characterized in that: The second pulse device (122) is symmetrically arranged on both sides of the first pulse device (121).

5. The laboratory bonding fabric washability simulation jig according to claim 1, characterized in that: The test rod (21) is symmetrically arranged inside the test slot (11), and the test rod (21) is connected to one end of the sample (4) to be tested.

6. The laboratory bonding fabric washability simulation jig according to claim 5, characterized in that: The test sample (4) is prepared by peeling at 180 degrees in a jig and then cured to perform an aging test. During the aging test, the cured test sample (4) is fixed inside a test slot (11) through a jig. The jig comprises an adhesive portion (41) and a head portion (42). The adhesive portion (41) is glued and bonded inside the test slot. The head portion (42) is peeled at a set angle and then connected to a test rod (21).

7. The laboratory bonding fabric washability simulation jig according to claim 6, characterized in that: The length of the head portion (42) when unfolded is half of the length of the bonding portion (41).

8. The laboratory bonding fabric washability simulation jig according to claim 1, characterized in that: The test rod (21) passes through the test slot (11) and is connected to the belt (24), and a sealing ring (13) is provided at the connection between the test rod (21) and the test slot (11).

9. The laboratory bonding fabric washability simulation jig according to claim 8, characterized in that: The servo motor (22) and the transmission motor (23) are rotationally connected, the transmission motor (23) and the belt (24) are rotationally connected, and the belt (24) and the test rod (21) are transmission-connected.

10. The laboratory bonding fabric washability simulation jig according to claim 1, characterized in that: The middle of one side of the test slot (11) is connected to the mold temperature controller (31) through a pipeline, and the bottom of the other side of the test slot (11) is connected to the mold temperature controller (31) through a pipeline.