Charging and discharging aging test tool for super capacitor module

By designing the charging and discharging aging test tooling for supercapacitor modules, the problem of low testing efficiency of existing devices is solved, rapid batch testing and low-cost aging test are achieved, and production efficiency is improved.

CN223229686UActive Publication Date: 2025-08-15SHENZHEN JUNTIAN HENGXUN TECH
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Patent Information

Application Number
CN202422399461.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-15
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The existing supercapacitor module charging and discharging aging test devices have low testing efficiency and slow testing speed, making it difficult to meet the needs of mass production.

Method used

A supercapacitor module charging and discharging aging test tool for a supercapacitor module including a test base and a console is designed. Multiple test stations are provided on the base, equipped with input and output voltage ammeters, test interfaces and timers. Parameters are set through the console and charge and discharge cycles are automatically performed, and defective products are screened using indicator lights.

Benefits of technology

It realizes rapid batch testing, can effectively screen out defective products, reduces testing costs and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a super capacitor module charging and discharging aging test tool, which comprises a test base and a console, a plurality of test stations are arranged on the top surface of the test base, an input volt-ammeter, an output volt-ammeter and a test interface are arranged on each test station, and a plurality of indicating lamps corresponding to the plurality of test stations are arranged on the top surface of the console. A test circuit board corresponding to each test station is arranged in the test base, a timer is arranged on the test circuit board, and the timer, the input volt-ammeter, the output volt-ammeter and the test interface are electrically connected with the test circuit board. According to the utility model, when the aging test of a plurality of super capacitor modules is carried out, the plurality of super capacitor modules are inserted on the test stations of the test base, then the super capacitor module aging test device continuously carries out charging and discharging operations on the super capacitor modules, and defective products can be screened out after the aging test is carried out. The testing tool has the advantages of high testing speed, batch testing, low cost and the like.
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Description

Technical Field

[0001] The utility model relates to the technical field of supercapacitor module aging test, and in particular to a supercapacitor module charge and discharge aging test tool. Background Art

[0002] As a new type of energy storage device, supercapacitor modules are increasingly being used in wind power generation, automotive HEVs, military starting power supplies, and microgrid equipment due to their unique charging and discharging characteristics. Since the operating voltage of a single supercapacitor is relatively low, typically only 1V-4V, with a typical single-cell voltage specification of 2.7V, actual applications often require voltages of 16V, 48V, 54V, 75V, 125V, or even higher to meet the needs of these devices, they are often used in both series and parallel connections. Due to the differences between supercapacitor cells, simple series charging can lead to unbalanced charging, shortening the lifespan of the supercapacitor module. Therefore, a well-designed circuit configuration is required to ensure stable supercapacitor charging and discharging. A supercapacitor module consists of multiple supercapacitor cells connected in series, along with voltage balancing and discharge stabilization systems. To ensure high quality and improve production efficiency, a supercapacitor module charge and discharge aging test fixture is essential. The existing charge-discharge aging test method for supercapacitor modules is to power a single supercapacitor module with a DC power supply, then discharge the module using a load instrument, detect the discharge time, and implement the aging test. Therefore, the existing charge-discharge aging test device for supercapacitor modules has low test efficiency and slow test speed. Utility Model Content

[0003] The purpose of the utility model is to provide a supercapacitor module charge-discharge aging test tool with fast testing speed and capable of batch testing.

[0004] The purpose of this utility model is achieved in this way:

[0005] A supercapacitor module charge-discharge aging test tool comprises a test base and a control console, wherein the control console is arranged at one end of the test base, the top surface of the test base is provided with a plurality of test stations, the test stations are provided with an input voltage and current meter, an output voltage and current meter, and a test interface, the top surface of the control console is provided with a display screen, a start switch, and a setting key, the top surface of the control console is provided with a plurality of indicator lights corresponding to the plurality of test stations, a test circuit board is provided in the test base corresponding to each test station, the test circuit board is provided with a timer, and the timer, the input voltage and current meter, the output voltage and current meter, and the test interface are electrically connected to the test circuit board. When the utility model performs an aging test on a plurality of supercapacitor modules, the plurality of supercapacitor modules are inserted into the test stations of the test base, and then the utility model continuously performs charging and discharging operations on the supercapacitor modules, and can screen out defective products after the power-on aging test. The utility model test tool has the advantages of fast testing speed, batch testing, and low cost.

[0006] The present invention can also be further improved as follows.

[0007] The test base is provided with a plurality of test stations at intervals along the length direction thereof.

[0008] A control circuit board is provided in the console, and the control circuit board is electrically connected to the display screen, the start switch, the setting key, and the test circuit board respectively.

[0009] The indicator light is an LED light.

[0010] The setting keys include the set key, plus key, and minus key.

[0011] The beneficial effects of the utility model are as follows:

[0012] When performing an aging test on multiple supercapacitor modules, the utility model inserts the multiple supercapacitor modules into the test station of the test base. The utility model then continuously charges and discharges the supercapacitor modules, and after the power-on aging test, defective products can be screened out. The utility model has the advantages of fast testing speed, batch testing, and low cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 The utility model is a top view of a supercapacitor module charge-discharge aging test tool.

[0014] Figure 2 It is a side view of a supercapacitor module charge-discharge aging test tool of the present invention. DETAILED DESCRIPTION

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0016] Example 1, as Figures 1 to 2As shown, a supercapacitor module charge and discharge aging test tool includes a test base 2 and a console 1. The console 1 is arranged at one end of the test base 2. The top surface of the test base 2 is provided with multiple test stations 21. The test stations 21 are provided with input voltage and current meters 22, output voltage and current meters 23 and test interfaces 24. The top surface of the console 1 is provided with a display screen 11, a start switch 12 and a setting key 13. The top surface of the console 1 is provided with multiple indicator lights 14 corresponding to the multiple test stations 21. A test circuit board 25 is provided in the test base 2 corresponding to each test station 21. A timer 26 is provided on the test circuit board 25. The timer 26, the input voltage and current meter 22, the output voltage and current meter 23 and the test interface 24 are electrically connected to the test circuit board 25.

[0017] As a more specific technical solution of the utility model.

[0018] The test base 2 is provided with a plurality of test stations 21 at intervals along the length direction thereof.

[0019] The control board 15 is provided in the console 1. The control board 15 is electrically connected to the display screen 11, the start switch 12, the setting key 13, and the test board 25. All the test boards send signals to the control board.

[0020] The indicator light 14 is an LED light.

[0021] The setting key 13 includes a set key 16 , a plus key 17 , and a minus key 18 .

[0022] The testing principle of this utility model is:

[0023] Step 1: The worker sets the parameters of the supercapacitor module such as the number of charge and discharge cycles, charging time, discharge time, and discharge qualified time through the setting key 13 of the console 1.

[0024] Step 2: A worker connects multiple supercapacitor modules to the test station 21 , and inserts the pins of the supercapacitor modules into the test interface 24 .

[0025] Step three: After the worker presses the start switch 12, the utility model automatically runs: charging countdown - discharging timing - charging countdown - discharging timing... until the set number of charge and discharge cycles is accumulated. The timer 26 is used for timing and sends a signal to the test circuit board. The utility model automatically stores the discharge time of each supercapacitor module during the last discharge and compares it with the preset discharge qualified time. If it is greater than the set discharge qualified time, the indicator light at the corresponding position on the control panel is green, otherwise it is red.

[0026] Step 4: After the charge and discharge cycle is complete, the worker can press the plus key 17 "+" and the minus key 18 "-" to view the actual discharge time of the corresponding supercapacitor module. During the test, the utility model can use a voltage and current meter to check whether the corresponding electrical parameters of the supercapacitor are normal. The test tool has the advantages of fast testing speed, batch testing, and low cost.

Claims

1. A supercapacitor module charge-discharge aging test tool, comprising a test base (2) and a control console (1), wherein the control console (1) is arranged at one end of the test base (2), and is characterized in that: The top surface of the test base (2) is provided with a plurality of test stations (21), and the test stations (21) are provided with an input voltage and current meter (22), an output voltage and current meter (23), and a test interface (24). The top surface of the control console (1) is provided with a display screen (11), a start switch (12), and a setting key (13). The top surface of the control console (1) is provided with a plurality of indicator lights (14) corresponding to the plurality of test stations (21). A test circuit board (25) is provided in the test base (2) corresponding to each test station (21). A timer (26) is provided on the test circuit board (25). The timer (26), the input voltage and current meter (22), the output voltage and current meter (23), and the test interface (24) are electrically connected to the test circuit board (25).

2. The supercapacitor module charge-discharge aging test fixture according to claim 1, characterized in that: The test base (2) is provided with a plurality of test stations (21) at intervals along its length direction.

3. The supercapacitor module charge-discharge aging test fixture according to claim 2, characterized in that: A control circuit board (15) is provided in the console (1), and the control circuit board (15) is electrically connected to the display screen (11), the start switch (12), the setting key (13), and the test circuit board (25).

4. The supercapacitor module charge-discharge aging test fixture according to claim 3, characterized in that: The indicator light (14) is an LED light.

5. The supercapacitor module charge-discharge aging test fixture according to claim 4, characterized in that: The setting key (13) includes a set key (16), a plus key (17), and a minus key (18).