Multi-head vertical winding machine

By introducing components such as micro motors and electric telescopic rods into the winding machine, the coil size and position are automatically adjusted, and the problems of copper wire winding and manual adjustment after coil winding are solved, achieving automated coil cutting and production efficiency improvements.

CN223230222UActive Publication Date: 2025-08-15SUZHOU BENZHI PRECISION TECHNOL CO LTD
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Patent Information

Application Number
CN202422180136.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-08-15
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

After the coil is wound, the existing automatic winding machine has a large coil size and loose structure, which makes the coil easy to be wound with the adjacent coil copper wire. The adjustment of the coil spacing and the cutting operation require manual adjustment, which cannot be quickly automated.

Method used

The first micro motor is used to adjust the gap between the winding rod, and the hook plate and synchronous motor are used to cooperate with the winding head and the electric telescopic rod to automatically adjust the coil size and unload. The coil position is controlled by the servo motor and the steering motor, and the electric telescopic rod and the support plate are combined to realize automatic unloading.

Benefits of technology

It realizes automatic adjustment of the size after the coil is wound, avoids copper wire winding, and realizes automatic discharge of the coil, improving production efficiency and automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a multi-head type vertical winding machine, which belongs to the technical field of cable processing and comprises an operating table, an operating frame arranged at the top of one side of the operating table, a plurality of winding machine heads arranged on one side of the top of the operating frame, winding frames rotationally connected to the sides of the bottoms of the winding machine heads, and first electric telescopic rods arranged at the bottoms of the winding machine heads. A winding frame is arranged at the bottom of the first electric telescopic rod, adjusting grooves are formed in the two sides of the bottom end of the winding frame, winding rods are slidably connected into the adjusting grooves, first micro motors are embedded in the two sides of the bottom of the winding frame, the output ends of the first micro motors penetrate through the adjusting grooves to be fixedly connected with first screws, and the first screws are in threaded connection to the tops of the winding rods. According to the multi-head type vertical winding machine provided by the utility model, the first screw rod is rotated through the arranged first micro motor, the gap between the winding rods is adjusted, the size of a wound coil is changed, and copper wires are prevented from being mutually wound when the coil is stacked on the branching disc after being wound due to the fact that the size of the coil is too large when the coil is wound.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cable processing, and in particular relates to a multi-head vertical winding machine. Background Art

[0002] The vertical rod of the existing automatic winding machine lacks a supporting structure. When the coil is wound, the vertical rod is easy to tilt, causing the shape of the wound coil to be deformed, affecting the finished coil winding product. Among them, the "multi-head wire arrangement automatic winding machine for motor processing" disclosed with application number "CN202121556969.9" is also an increasingly mature technology. By providing a support mechanism under the drive shaft and a pulley above the support mechanism, the drive shaft can be moved more conveniently and quickly under the action of the pulley during movement. However, the device also has the following defects: in actual use, after the coil is wound, due to the large size and loose structure of the coil, the coil is easily entangled with the adjacent coil copper wire after stacking. Manual adjustment is required each time the coil spacing is adjusted, and the coil size cannot be adjusted quickly and automatically. Automatic unloading operation cannot be performed after the coil is placed, affecting coil production. Utility Model Content

[0003] The purpose of the utility model is to provide a multi-head vertical winding machine, which aims to solve the problem in the prior art that after the coil is wound, the coil is large in size and loose in structure, which causes the coil to be easily entangled with the adjacent coil copper wire after stacking. Each time the coil spacing is adjusted, manual adjustment is required, and the coil size cannot be adjusted quickly and automatically. After the coil is placed, the automatic unloading operation cannot be performed, which affects the coil production.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solution: it includes an operating table, an operating frame is provided on the top of one side of the operating table, several winding machine heads are provided on one side of the top of the operating frame, the bottom side of the winding machine head is rotatably connected to the winding frame, a first electric telescopic rod is provided at the bottom of the winding machine head, a winding frame is provided at the bottom of the first electric telescopic rod, adjustment slots are provided on both sides of the bottom end of the winding frame, a winding rod is slidably connected in the adjustment slot, a first micro motor is embedded on both sides of the bottom of the winding frame, the output end of the first micro motor passes through the adjustment slot and is fixedly connected to the first screw, and the first screw is threadedly connected to the top of the winding rod.

[0005] In an implementation scheme of a multi-head vertical winding machine of the present invention, several servo motors are embedded on the top of the operating table, a winding turntable is fixedly installed on the output end of the servo motor, steering motors are embedded on both sides of the top of the winding turntable, and a distribution disk is fixedly installed on the output end of the steering motor.

[0006] In this solution, the servo motor rotates the winding turntable to adjust the position of the steering motor, and the steering motor rotates the distribution disk to adjust the coil pay-off position of the distribution disk.

[0007] In an implementation scheme of a multi-head vertical winding machine of the present invention, second electric telescopic rods are provided on both sides of the bottom of the winding machine head, and a wire pressing plate is fixedly installed at one end of the second electric telescopic rod.

[0008] In this solution, after the winding frame is wound, the coil is wound on the surface of the winding rod, and the second electric telescopic rod pushes the wire pressing plate to push the wound coil into the distribution disk.

[0009] In an implementation scheme of a multi-head vertical winding machine of the present invention, a wire pressing electric telescopic rod is symmetrically provided on the other side of the top of the operating frame, and an extrusion plate is fixedly installed on the bottom of the wire pressing electric telescopic rod.

[0010] In this solution, after the coil is inserted into the distribution tray, the wire pressing electric telescopic rod pushes the extrusion plate, and the extrusion plate presses the coil downward, so that the coil is pressed into the distribution tray more tightly.

[0011] In an implementation scheme of a multi-head vertical winding machine of the present utility model, a support frame is provided on the other side of the top of the operating table, a support plate is slidably connected to the inner side of the support frame, a number of small motors are embedded in the top of the support plate, the output end of the small motor is fixedly connected to the work-type disassembly frame, fixed grooves are provided on both sides of the work-type disassembly frame, a hook-type plate is slidably connected in the fixed groove, synchronous motors are provided at the four corners of the work-type disassembly frame, the output end of the synchronous motor passes through the fixed groove and is fixedly installed with a second screw, and the second screw is threadedly connected to the middle part of the hook-type plate.

[0012] In this solution, a synchronous electric telescopic rod lifts the support plate to separate the hooked coil from the distribution disk. A small motor rotates the work-type disassembly frame to adjust the position of the work-type disassembly frame to complete uninterrupted unloading. The position of the coil to be unloaded is adjusted by rotating the distribution disk through the steering motor.

[0013] In an implementation scheme of a multi-head vertical winding machine of the present invention, synchronous electric telescopic rods are provided on both sides of the bottom of the support frame, and one end of the synchronous electric telescopic rods is fixedly installed on both sides of the bottom of the support plate.

[0014] In this solution, a synchronous electric telescopic rod lifts the support plate to separate the hooked coil from the distribution disk. A small motor rotates the work-type disassembly frame to adjust the position of the work-type disassembly frame to complete uninterrupted unloading. The position of the coil to be unloaded is adjusted by rotating the distribution disk through the steering motor.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1) A first micromotor is provided to rotate a first screw to adjust the gap between the winding rods and change the size of the winding coil to prevent the coil from being too large during winding, which may cause the copper wires to be entangled with each other when the coils are stacked on the distribution plate after winding;

[0017] 2) After the hook plate moves to the bottom of the coil, the hook plate hooks the edge of the coil, and the synchronous motor rotates the second screw to move the hook plate, and the hook plate is used to support the coil. The synchronous electric telescopic rod lifts the support plate to separate the hooked coil from the distribution disk. The small motor rotates the type disassembly frame, adjusts the position of the type disassembly frame, and completes uninterrupted unloading. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0019] Figure 1 It is a structural diagram of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the winding turntable of the utility model;

[0021] Figure 3 This is a schematic structural diagram of the winding machine head of the present utility model;

[0022] Figure 4 This is a schematic diagram of the support frame structure of the utility model;

[0023] Figure 5 This is a schematic diagram of the cross-sectional structure of the industrial disassembly frame of the present invention.

[0024] In the figure: 1. Operating table; 2. Operating frame; 3. Winding machine head; 31. Winding frame; 32. First electric telescopic rod; 33. Winding frame; 34. Adjusting slot; 35. Winding rod; 36. First micro motor; 37. First screw; 38. Second electric telescopic rod; 39. Wire pressing plate;

[0025] 4. Servo motor; 41. Winding turntable; 42. Steering motor; 43. Wire distribution plate; 5. Wire pressing electric telescopic rod; 51. Extrusion plate; 6. Support frame; 61. Support plate; 62. Small motor; 63. Industrial disassembly frame; 64. Fixing slot; 65. Hook plate; 66. Synchronous motor; 67. Second screw; 68. Synchronous electric telescopic rod. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figure 1-5 The utility model provides the following technical solutions: a multi-head vertical winding machine, comprising an operating table 1, an operating frame 2 is provided on the top of one side of the operating table 1, a plurality of winding machine heads 3 are provided on one side of the top of the operating frame 2, the bottom side of the winding machine head 3 is rotatably connected to the winding frame 31, a first electric telescopic rod 32 is provided at the bottom of the winding machine head 3, a winding frame 33 is provided at the bottom of the first electric telescopic rod 32, and adjusting slots 34 are provided on both sides of the bottom end of the winding frame 33, a winding rod 35 is slidably connected in the adjusting slot 34, a first micro motor 36 is embedded on both sides of the bottom of the winding frame 33, the output end of the first micro motor 36 passes through the adjusting slot 34 and is fixedly connected to a first screw 37, and the first screw 37 is threadedly connected to the top of the winding rod 35.

[0028] For a specific embodiment of a multi-head vertical winding machine, please refer to Figure 2 : Several servo motors 4 are embedded on the top of the operating table 1, and a winding turntable 41 is fixedly installed on the output end of the servo motor 4. Steering motors 42 are embedded on both sides of the top of the winding turntable 41, and a distribution disk 43 is fixedly installed on the output end of the steering motor 42.

[0029] See also Figure 2 : The servo motor 4 rotates the winding turntable 41 to adjust the position of the steering motor 42, and the steering motor 42 rotates the distribution disk 43 to adjust the coil pay-off position of the distribution disk 43.

[0030] For a specific embodiment of a multi-head vertical winding machine, please refer to Figure 3 : A second electric telescopic rod 38 is provided on both sides of the bottom of the winding machine head 3, and a wire pressing plate 39 is fixedly installed at one end of the second electric telescopic rod 38.

[0031] See also Figure 3 After the winding frame 31 is wound, the coil is wound on the surface of the winding rod 35, and the second electric telescopic rod 38 pushes the wire pressing plate 39 to push the wound coil into the distribution disk 43.

[0032] For a specific embodiment of a multi-head vertical winding machine, please refer to Figure 1 : The other side of the top of the operating frame 2 is symmetrically provided with a line pressing electric telescopic rod 5, and the bottom of the line pressing electric telescopic rod 5 is fixedly installed with an extrusion plate 51.

[0033] See also Figure 1: When the coil is inserted into the distribution plate 43, the wire pressing electric telescopic rod 5 pushes the extrusion plate 51, and the extrusion plate 51 presses the coil downward, so that the coil is pressed into the distribution plate 43 more tightly.

[0034] For a specific embodiment of a multi-head vertical winding machine, please refer to Figure 4 Figure 5 : A support frame 6 is provided on the other side of the top of the operating table 1, and a support plate 61 is slidably connected to the inside of the support frame 6. A number of small motors 62 are embedded in the top of the support plate 61, and the output end of the small motor 62 is fixedly connected to the industrial disassembly frame 63. Fixed grooves 64 are provided on both sides of the industrial disassembly frame 63, and a hook-type plate 65 is slidably connected in the fixed groove 64. Synchronous motors 66 are provided at the four corners of the industrial disassembly frame 63, and the output end of the synchronous motor 66 passes through the fixed groove 64 and is fixedly installed with a second screw 67, which is threadedly connected to the middle part of the hook-type plate 65.

[0035] See also Figure 4 Figure 5 : When the coil on one of the distribution disks 43 is fully wound, the servo motor 4 rotates the winding turntable 41, adjusts the position of the distribution disk 43, and moves the distribution disk 43 with the full coil to the support frame 6. The synchronous motor 66 rotates the second screw 67 to adjust the position of the hook plate 65 in the fixed slot 64. When the hook plate 65 moves to the bottom of the coil, the hook plate 65 hooks the edge of the coil, and the synchronous motor 66 rotates the second screw 67 to move the hook plate 65. The hook plate 65 is used to support the coil. The synchronous electric telescopic rod 68 lifts the support plate 61 to separate the hooked coil from the distribution disk 43. The small motor 62 rotates the work-type disassembly frame 63 to adjust the position of the work-type disassembly frame 63 to complete uninterrupted unloading. The steering motor 42 rotates the distribution disk 43 to adjust the position of the coil that needs to be unloaded.

[0036] For a specific embodiment of a multi-head vertical winding machine, please refer to Figure 4 Figure 5 : Synchronous electric telescopic rods 68 are provided on both sides of the bottom of the support frame 6, and one end of the synchronous electric telescopic rod 68 is fixedly installed on both sides of the bottom of the support plate 61.

[0037] See also Figure 4 Figure 5 : The height of the support plate 61 is adjusted by the synchronous electric telescopic rod 68, so that the hook plate 65 is lifted to separate the hooked coil from the distribution plate 43.

[0038] The utility model provides a multi-head vertical winding machine, which is specifically used as follows: the winding frame 33 is used for winding, and the coil is wound on the winding rod 35. The first micro motor 36 rotates the first screw 37 to adjust the gap between the winding rods 35, change the size of the wound coil, and avoid the coil being too large when winding, resulting in the copper wires being entangled with each other when the coils are stacked on the distribution disk 43 after winding. When the coil on one of the distribution disks 43 is fully wound, the servo motor 4 rotates the winding turntable 41, adjusts the position of the distribution disk 43, and moves the distribution disk 43 with the full coil to the support frame 6. The synchronous motor 66 rotates the second screw 67 to adjust the position of the hook plate 65 in the fixed groove 64. When the hook plate 65 moves to the bottom of the coil, the hook plate 65 hooks the edge of the coil, and the synchronous motor 66 rotates the second screw 67 to move the hook plate 65. The hook plate 65 is used to support the coil. The synchronous electric telescopic rod 68 lifts the support plate 61 to separate the hooked coil from the distribution disk 43. The small motor 62 rotates the type disassembly frame 63 to adjust the position of the type disassembly frame 63 to complete uninterrupted unloading. The steering motor 42 rotates the distribution disk 43 to adjust the position of the coil that needs to be unloaded.

[0039] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A multi-head vertical winding machine, comprising an operating table (1), characterized in that: An operating frame (2) is provided on the top of one side of the operating table (1), and a plurality of winding machine heads (3) are provided on one side of the top of the operating frame (2). The bottom side of the winding machine head (3) is rotatably connected to a winding frame (31). A first electric telescopic rod (32) is provided at the bottom of the winding machine head (3), and a winding frame (33) is provided at the bottom of the first electric telescopic rod (32). Adjustment slots (34) are provided on both sides of the bottom end of the winding frame (33), and a winding rod (35) is slidably connected in the adjustment slot (34). First micro motors (36) are embedded on both sides of the bottom of the winding frame (33), and the output end of the first micro motor (36) passes through the adjustment slot (34) and is fixedly connected to a first screw (37), and the first screw (37) is threadedly connected to the top of the winding rod (35).

2. A multi-head vertical winding machine according to claim 1, characterized in that: A plurality of servo motors (4) are embedded on the top of the operating table (1); a winding turntable (41) is fixedly mounted on the output end of the servo motor (4); a steering motor (42) is embedded on both sides of the top of the winding turntable (41); and a distribution plate (43) is fixedly mounted on the output end of the steering motor (42).

3. The multi-head vertical winding machine according to claim 1, characterized in that: Second electric telescopic rods (38) are provided on both sides of the bottom of the winding machine head (3), and a wire pressing plate (39) is fixedly installed on one end of the second electric telescopic rod (38).

4. The multi-head vertical winding machine according to claim 1, characterized in that: A wire pressing electric telescopic rod (5) is symmetrically provided on the other side of the top of the operating frame (2), and a squeezing plate (51) is fixedly installed on the bottom of the wire pressing electric telescopic rod (5).

5. The multi-head vertical winding machine according to claim 1, characterized in that: A support frame (6) is provided on the other side of the top of the operating table (1), and a support plate (61) is slidably connected to the inner side of the support frame (6), and a plurality of small motors (62) are embedded on the top of the support plate (61), and the output end of the small motor (62) is fixedly connected to the industrial disassembly frame (63), and the industrial disassembly frame (63) is provided with a fixing groove (64) on both sides, and a hook plate (65) is slidably connected in the fixing groove (64). Synchronous motors (66) are provided at the four corners of the industrial disassembly frame (63), and the output end of the synchronous motor (66) passes through the fixing groove (64) and is fixedly installed with a second screw (67), and the second screw (67) is threadedly connected to the middle part of the hook plate (65).

6. A multi-head vertical winding machine according to claim 5, characterized in that: Synchronous electric telescopic rods (68) are provided on both sides of the bottom of the support frame (6), and one end of the synchronous electric telescopic rod (68) is fixedly mounted on both sides of the bottom of the support plate (61).

Citation Information

Patent Citations

  • Multi-head winding displacement automatic winding machine for motor processing

    CN214900595U