Tool for restraining clamping of wound coil of transposed conductor

Abstract

The utility model relates to a tool for winding a transformer coil, in particular to a tool for restraining clamping of a transposed conductor winding coil. The winding device is mainly designed for solving the problem that existing winding equipment is insufficient in wire restraining force. Two supporting plates are fixed to the top of the base, roller brackets are connected with rear sliding grooves of the supporting plates through sliding blocks, nylon rollers are arranged between the roller brackets, screws penetrate through the roller brackets to be connected with square nuts in the rear sliding grooves, and the transverse nylon roller brackets are connected with front sliding grooves of the supporting plates through the sliding blocks. The screws are connected with the square nuts in the front sliding grooves through the transverse nylon roller brackets, and the upper transverse nylon roller and the lower transverse nylon roller are connected with the corresponding transverse roller brackets respectively. The upper limiting plate and the lower limiting plate are fixed with the two supporting plates; shafts at the upper end and the lower end of the vertical nylon roller are located in long holes of the upper limiting plate and the lower limiting plate respectively, threads are arranged on the shafts, exposed out of the upper limiting plate and the lower limiting plate, of the vertical nylon roller, and nuts are screwed on the threads. The utility model has the advantage of avoiding bulging and twisting when the wire is wound.

Description

Technical field:

[0001] The utility model relates to a tool for winding a transformer coil, in particular to a tool for clamping the winding coil and capable of restraining a transposed conductor, which is used in the transformer coil winding process. Background technology:

[0002] During the transformer coil winding process, the raw material spool is first placed on the pay-off stand, and then the wire passes through the coil winding machine equipment, and then the coil is wound manually.

[0003] Currently, large transformer coils are mostly wound using both vertical and horizontal methods. Horizontal winding offers significant advantages, including mechanical stability, effective reduction of wire stretching and insulation damage during the winding process, improved production efficiency, and ease of maintenance. Therefore, horizontally wound transformer coils are irreplaceable.

[0004] Although horizontal winding has many advantages, there are still some shortcomings in the current coil horizontal winding process. For example, it is found that large-sized transposed wires are very easy to twist, deform or tilt during winding. Operators need to manually correct and support the wires to make them square and regular. This method is time-consuming and labor-intensive, seriously affecting the coil forming quality. In addition, some existing winding equipment does not have enough restraint force for large-sized wires. Summary of the invention:

[0005] The technical problem to be solved by the utility model is to provide a tool for clamping a coil of a restrained transposed conductor, which can fix and restrain large-sized conductors and is not easily twisted or tilted during winding.

[0006] The purpose of this utility model is achieved in this way:

[0007] The two roller brackets are fixed on the top of the base and have the same structure. The rear end surfaces of the two support plates are provided with axial rear slide grooves. The front end surfaces of the two roller brackets are fixed with sliders. The two roller brackets are respectively installed in cooperation with the rear slide grooves of the two support plates through the sliders. The roller brackets can slide up and down in the rear slide grooves of the support plates. Nylon rollers are provided between the two roller brackets, that is, the roller shafts at the left and right ends of the nylon rollers are respectively connected to the two roller brackets. Square nuts are provided in the rear slide grooves of the two support plates. There are screw holes on the two roller brackets. Hexagon socket screws are used to pass through the screw holes of the roller brackets and connect with the square nuts in the rear slide grooves of the support plates. The outer end of the hexagon socket screw is exposed from the rear end surface of the roller bracket. When the position of the roller bracket is adjusted, tightening the hexagon socket screw can achieve the positioning of the roller bracket.

[0008] The front ends of the two support plates are each provided with an axial front slot, each housing an upper and lower transverse nylon roller bracket. A slider is secured to the rear end of each transverse nylon roller bracket, and each transverse nylon roller bracket is mounted to the front slot of the support plate via the slider. The front slots of the two support plates are each provided with an upper and lower square nut. Each transverse nylon roller bracket has a screw hole, which is connected to the corresponding square nut in the front slot of the support plate using a hexagon socket screw through the screw hole in the transverse nylon roller bracket. The outer end of the hexagon socket screw protrudes from the front end of the transverse nylon roller bracket. Once the transverse nylon roller bracket is positioned, tightening the hexagon socket screw achieves positioning. The left and right shafts of the lower transverse nylon roller are respectively mounted on the two lower transverse nylon roller brackets. The upper surfaces of the two upper transverse nylon roller brackets are each provided with a groove, and the left and right shafts of the upper transverse nylon roller are respectively placed in the grooves on the upper surfaces of the two upper transverse roller brackets.

[0009] Each of the square nuts can slide up and down in its own slide groove.

[0010] It also includes an upper limit plate and a lower limit plate, the upper limit plate is located directly above the lower limit plate, and the upper limit plate and the lower limit plate are located between the two support plates, and the left and right ends of the upper limit plate and the lower limit plate are respectively fixed to the two support plates; the upper limit plate and the lower limit plate are provided with corresponding long holes, and a plurality of vertical nylon rollers are provided between the upper limit plate and the lower limit plate, and the shafts at the upper and lower ends of each vertical nylon roller are respectively located in the long holes of the upper limit plate and the lower limit plate, and the shafts of the vertical nylon rollers exposed from the upper limit plate and the lower limit plate are threaded, and the vertical nylon rollers can be limited by screwing nuts and spring washers onto the threads at both ends of the shaft and fastening them to the upper and lower limit plates.

[0011] The utility model has the advantages that during operation, the distance between the vertical nylon rollers is adjusted according to the thickness of the transposed conductor, the distance between the upper and lower horizontal rollers is adjusted according to the height of the transposed conductor, and the position of the nylon roller is adjusted according to the height of the outlet wire between the spool and the winding die.

[0012] When large-sized wires pass through this clamping tool, the vertical nylon rollers constrain the transposed wires to the left and right to keep them upright, and the horizontal nylon rollers constrain the transposed wires to the top and bottom to keep the wires stable, ensuring that the transposed wires do not bulge, twist, or fall over when they are wound. Description of the drawings:

[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0015] Figure 3It is a side structural schematic diagram of the utility model. Specific implementation method:

[0016] The following combination Figure 1-3 Further explain the utility model;

[0017] The two roller brackets 3 are fixed on the top of the base and the two support plates have the same structure. The rear end surfaces of the two support plates are provided with axial rear slide grooves 7. The front end surfaces of the two roller brackets 3 are fixed with sliders. The two roller brackets are respectively installed in cooperation with the rear slide grooves of the two support plates through the sliders. The roller brackets can slide up and down in the rear slide grooves of the support plates. A nylon roller 8 is provided between the two roller brackets, that is, the roller shafts at the left and right ends of the nylon roller are respectively connected to the two roller brackets. Square nuts are provided in the rear slide grooves of the two support plates. There are screw holes on the two roller brackets. An inner hexagon screw 9 is used to pass through the screw holes of the roller bracket and connect with the square nut in the rear slide groove of the support plate. The outer end of the inner hexagon screw is exposed from the rear end surface of the roller bracket. When the position of the roller bracket is adjusted, tightening the inner hexagon screw can achieve the positioning of the roller bracket.

[0018] The front end surfaces of the two support plates are provided with axial front slide grooves 10, and each front slide groove is provided with upper and lower transverse nylon roller brackets 11, and the rear end surface of each transverse nylon roller bracket is fixed with a slider, and the said each transverse nylon roller bracket is installed in cooperation with the front slide groove of the support plate through the slider; the front slide grooves of the two support plates are respectively provided with two upper and lower square nuts, and each transverse nylon roller bracket has a screw hole, which is connected to the corresponding square nut in the front slide groove of the support plate through the screw hole on the transverse nylon roller bracket using an inner hexagon screw. The outer end of the inner hexagon screw is exposed from the front end surface of the transverse nylon roller bracket. When the position of the transverse nylon roller bracket is adjusted, tightening the inner hexagon screw can achieve the positioning of the transverse nylon roller bracket. The shafts at the left and right ends of the lower transverse nylon roller 12 are respectively installed on the two transverse nylon roller brackets located below; the upper surfaces of the two transverse nylon roller brackets located above are both provided with grooves, and the shafts at the left and right ends of the upper transverse nylon roller 4 are respectively placed in the grooves on the upper surfaces of the two transverse roller brackets located above.

[0019] Each of the square nuts can slide up and down in its own slide groove.

[0020] It also includes an upper limit plate 6 and a lower limit plate 13, the upper limit plate is located directly above the lower limit plate, and both the upper limit plate and the lower limit plate are located between the two support plates, and the left and right ends of the upper limit plate and the lower limit plate are respectively fixed to the two support plates; corresponding long holes 14 are provided on the upper limit plate and the lower limit plate, and a plurality of vertical nylon rollers 5 are provided between the upper limit plate and the lower limit plate, and the shafts at the upper and lower ends of each vertical nylon roller are respectively located in the long holes of the upper limit plate and the lower limit plate, and the shafts of the vertical nylon rollers exposed from the upper limit plate and the lower limit plate are threaded. Screwing the nuts and spring washers on the threads at both ends of the shaft and fastening them to the upper and lower limit plates can achieve the limitation of the vertical nylon rollers.

[0021] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A tool for clamping a coil for constraining transposed conductor winding, comprising a base (1), characterized by: The two support plates (2) arranged on the left and right are respectively fixed on the top of the base, and the two support plates have the same structure. The rear end surfaces of the two support plates are provided with axial rear slide grooves (7). The front end surfaces of the two roller brackets (3) are fixed with sliders. The two roller brackets are respectively installed in conjunction with the rear slide grooves of the two support plates through the sliders. The roller brackets can slide up and down in the rear slide grooves of the support plates. A nylon roller (8) is provided between the two roller brackets, that is, the roller shafts at the left and right ends of the nylon roller are respectively connected to the two roller brackets. Square nuts are provided in the rear slide grooves of the two support plates. There are screw holes on the two roller brackets. Hexagon socket screws (9) are used to pass through the screw holes of the roller brackets and connect with the square nuts in the rear slide grooves of the support plates. The outer ends of the hexagon socket screws are exposed from the rear end surface of the roller bracket. The front end surfaces of the two support plates are provided with axial front slide grooves (10), and each front slide groove is provided with an upper and lower transverse nylon roller bracket (11), and the rear end surface of each transverse nylon roller bracket is fixed with a slider, and the transverse nylon roller brackets are installed in cooperation with the front slide grooves of the support plates through the slider; the front slide grooves of the two support plates are respectively provided with two upper and lower square nuts, and each transverse nylon roller bracket has a screw hole, which is connected to the corresponding square nut in the front slide groove of the support plate through the screw hole on the transverse nylon roller bracket using an inner hexagon screw, and the outer end of the inner hexagon screw is exposed from the front end surface of the transverse nylon roller bracket; the shafts at the left and right ends of the lower transverse nylon roller (12) are respectively installed on the two transverse nylon roller brackets located below; the upper surfaces of the two transverse nylon roller brackets located above are both grooved, and the shafts at the left and right ends of the upper transverse nylon roller (4) are respectively placed in the grooves on the upper surfaces of the two transverse roller brackets located above; Each of the square nuts can slide up and down in its own slide groove; The upper limit plate (6) and the lower limit plate (13) are also included. The upper limit plate is located directly above the lower limit plate. Both the upper limit plate and the lower limit plate are located between the two support plates. The left and right ends of the upper limit plate and the lower limit plate are fixed to the two support plates respectively. Long holes (14) are provided on the upper limit plate and the lower limit plate respectively. A plurality of vertical nylon rollers (5) are provided between the upper limit plate and the lower limit plate. The shafts of the vertical nylon rollers exposed from the upper limit plate and the lower limit plate are threaded. The vertical nylon rollers can be limited by screwing nuts and spring washers on the threads at both ends of the shaft and fastening them to the upper and lower limit plates.

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