Multi-machine combined structure of plasma surface treatment machine
Through the design of multiple combined plasma surface treatment machines, the space waste and complex operation problems caused by a single independent device are solved, and the equipment is efficient, flexible management and production efficiency are improved.
Patent Information
- Application Number
- CN202422413762.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-08
AI Technical Summary
Most of the existing plasma surface treatment machines are single independent equipment, which leads to waste of space, inconvenient management and complex operation, and cannot achieve multi-task parallel processing, affecting the flexibility and response speed of the production line.
It adopts multiple combined structures, including the chassis main body, central control panel, bracket seat, strip seat and carrier plate, to realize the flexible layout and unified control of plasma processing units, integrate the power supply unit and gas distribution mechanism, simplify the operation process and improve production efficiency.
Significantly reduce the equipment footprint, reduce management and maintenance costs, improve production efficiency and flexibility, and enhance the adaptability and response speed of the production line.
Smart Images

Figure CN223231427U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plasma surface treatment machines, in particular to a multi-unit combined structure of plasma surface treatment machines. Background Art
[0002] As modern manufacturing continues to demand higher surface performance, plasma surface treatment technology has been widely used in numerous industries due to its high efficiency and environmental friendliness. Plasma surface treatment machines generate plasma to alter the chemical or physical properties of a material's surface, achieving purposes such as cleaning, activation, and coating.
[0003] Most existing plasma surface treatment machines are single independent devices, each with its own control system and operating interface, which are suitable for small-scale or single product surface treatment. However, with the changes in market demand, more and more manufacturers need to continuously and efficiently treat the surface of multiple materials or products of different sizes. At this time, the use of multiple independent plasma surface treatment machines not only takes up a lot of space and increases the cost of equipment management and maintenance, but also because each machine has an independent operating system, the operation complexity increases, affecting the overall production efficiency. At the same time, there is a lack of effective coordination mechanism between independent devices, and multi-task parallel processing cannot be achieved. This has become one of the important factors limiting the flexibility and response speed of the production line. Utility Model Content
[0004] The purpose of the present utility model is to provide a multi-unit combined structure of plasma surface treatment machines to solve the problems raised in the above background technology that current plasma surface treatment machines mostly use single independent devices and are mostly operated in a single-machine independent operation mode, resulting in space waste, inconvenient management and complicated operation during the use of multiple devices.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a multi-unit combined structure of a plasma surface treatment machine, comprising a chassis main body, wherein a plurality of plasma processing units of different specifications are arranged inside the chassis main body, a central control panel is installed on one side of the outside of the chassis main body for uniformly controlling the working status of each plasma processing unit, bracket seats are provided on the inner walls of both sides of the chassis main body, a plurality of adjustable lifting strip-shaped inserts are provided on the bracket seats, a bearing plate is embedded between the same group of the strip-shaped inserts, the bearing plate is used to place the plasma processing unit, and a power supply unit and a gas distribution mechanism are respectively provided at the bottom and top ends of the inside of the chassis main body.
[0006] Preferably, the air distribution mechanism includes a main air pipe, an air supply pipe and a branch air pipe. The main air pipe is horizontally installed at the top inside the chassis body, the air supply pipe is connected to the middle of the top of the main air pipe, and the branch air pipes are evenly connected to the bottom of the main air pipe, and the outer ends of the branch air pipes are connected to the corresponding plasma processing units through regulating valves.
[0007] Preferably, guide shafts are provided on the inner walls on both sides of the bracket seat, and guide sleeves movably sleeved on the outside of the guide shafts are provided on both ends of the back side of the strip-shaped embedded seat.
[0008] Preferably, a horizontally distributed limiting frame is provided at the upper end of the interior of the chassis body, and a plurality of arc-shaped limiting buckles are movably provided on the front side of the limiting frame.
[0009] Preferably, a T-shaped guide block is provided on the back side of the limit buckle, and a T-shaped guide groove matching the T-shaped guide block structure is provided on the front side of the limit frame, and both ends of the back side of the limit frame are connected to the inner wall of the chassis body through an adjusting rod.
[0010] Preferably, the power supply unit is provided with a plurality of output interfaces, and the output interfaces on the power supply unit are connected to each plasma processing unit via a cable.
[0011] Compared with existing technologies, the present invention offers the following advantages: the multi-unit modular structure of the plasma surface treatment machine not only significantly reduces the equipment footprint and lowers equipment management and maintenance costs, but also simplifies operational processes through centralized control, improving production efficiency and flexibility. The multi-unit modular structure of the plasma surface treatment machine, through the design of the bracket base, bar-shaped inserts, and carrier plate, enables flexible layout and rapid installation of plasma treatment units, further improving the equipment's adaptability and ease of operation. The integrated design of the power supply unit and gas distribution mechanism ensures stable and reliable system operation, while the use of a central control panel greatly simplifies the management and operation of multiple devices. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic structural diagram of a multiple-unit combined structure of a plasma surface treatment machine according to the present invention;
[0013] Figure 2 This is a schematic diagram of the connection structure of the strip-shaped embedded seat and the bracket seat of a multiple combined structure of a plasma surface treatment machine of the utility model;
[0014] Figure 3 This is a schematic diagram of the structure in which multiple limit buckles, limit frames and a chassis body of a combined structure of a plasma surface treatment machine of the present invention are connected in sequence.
[0015] In the figure: 1. Chassis body; 2. Plasma processing unit; 3. Central control panel; 4. Bracket; 5. Bar-shaped insert; 6. Load plate; 7. Power supply unit; 8. Gas distribution mechanism; 81. Main gas pipe; 82. Air supply pipe; 83. Branch gas pipe; 9. Limiting frame; 10. Limiting buckle; 11. Bar-shaped guide block; 12. Bar-shaped guide groove; 13. Guide shaft; 14. Guide sleeve; 15. T-shaped guide block; 16. Adjusting rod. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0017] See also Figure 1-3The utility model provides a technical solution: a multi-unit combined structure of a plasma surface treatment machine, including a chassis main body 1, a plurality of plasma processing units 2 of different specifications are arranged inside the chassis main body 1, a central control panel 3 is installed on one side of the outside of the chassis main body 1, the central control panel 3 and the plasma processing unit 2 are connected through a data line for uniformly controlling the working state of each plasma processing unit 2, a bracket seat 4 is welded and fixed to the inner wall of both sides of the chassis main body 1, the bracket seat 4 is a U-shaped structure as a whole, a plurality of adjustable lifting strip-shaped embedded seats 5 are provided on the bracket seat 4, the strip-shaped embedded seats 5 are embedded with a carrying plate 6 between the same group through a bayonet, the carrying plate 6 is used to place the plasma processing unit 2, and the bottom and top ends of the interior of the chassis main body 1 are respectively A power supply unit 7 and an air distribution mechanism 8 are provided. In the chassis body 1 of this structure, a number of plasma processing units 2 of different specifications are arranged. These plasma processing units 2 are arranged through the adjustable lifting bar-shaped insert 5 and the carrier plate 6 on the bracket seat 4, so as to realize the classification and processing of products to be processed of different sizes and shapes. The central control panel 3 is connected to each plasma processing unit 2 through a data line to uniformly control their working status, simplifying the operation process, and the power supply unit 7 and the air distribution mechanism 8 work together in the chassis body 1 to ensure the stable operation of the system. Therefore, the advantage of this structure is that it can flexibly adjust the number and layout of the plasma processing units 2 according to demand, reduce the equipment footprint, and reduce Equipment management and maintenance costs, at the same time, through the integrated control of the central control panel 3, multiple plasma processing units 2 can work synchronously, improving production efficiency and the flexibility of the production line, thereby effectively solving the market demand for diversity and efficient processing, overcoming the coordination difficulties between traditional independent equipment, and enhancing the response speed and adaptability of the production line. The gas distribution mechanism 8 includes a main gas pipe 81, an air supply pipe 82 and a branch gas pipe 83. The main gas pipe 81 is horizontally installed at the top of the chassis body 1 through a support block, and the air supply pipe 82 is connected to the middle of the top of the main gas pipe 81. The outer end of the air supply pipe 82 extends to the outside of the chassis body 1 for accessing an external gas source. The branch gas pipe 83 is evenly connected to the bottom of the main gas pipe 81, and the branch gas pipe 83 is evenly connected to the bottom of the main gas pipe 81. The outer ends of the strip inserts 5 are connected to the corresponding plasma processing units 2 through regulating valves. In this structure, when the gas enters the main gas pipe 81 from the gas supply pipe 82, the main gas pipe 81 evenly distributes the gas to the multiple branch gas pipes 83 connected at the bottom. Each branch gas pipe 83 can accurately control the gas flow entering each plasma processing unit 2 through a regulating valve, ensuring that each plasma processing unit 2 can obtain a stable and uniform gas supply. This not only improves the efficiency and accuracy of gas distribution, but also enhances the flexibility and reliability of the system, allowing multiple plasma processing units 2 to operate efficiently at the same time to meet different processing requirements. A strip guide block 11 is welded and fixed in the middle of the back side of the strip insert 5, and the upper and lower ends of the strip guide block 11 are connected with fixing bolts through a threaded structure.And the inner wall in the middle of the bracket seat 4 is provided with a strip guide groove 12. When the plasma processing unit 2 needs to be adjusted or installed, the strip guide block 11 can be slid along the strip guide groove 12 by loosening the fixing bolts on the strip guide block 11 to achieve rapid positioning and adjustment of the strip embedment 5, and then fixed to the desired position by tightening the fixing bolts on the strip guide block 11. The inner walls on both sides of the bracket seat 4 are provided with guide shafts 13. The upper and lower ends of the guide shaft 13 are welded and fixed to the inner wall of the bracket seat 4 through support blocks, and the two ends of the back side of the strip embedment 5 are welded and fixed with a guide sleeve 14 that is movable on the outside of the guide shaft 13. This structure can drive the guide sleeve 14 to slide along the guide shaft 13 when adjusting the height position of the strip embedment 5, ensuring that the strip embedment 5 is in a moving state. During the process, the guide shaft 13 and the guide sleeve 14 are matched to each other to effectively reduce the friction during the movement and improve the smoothness of the operation, thereby enhancing the adjustment accuracy of the plasma processing unit 2. The upper end of the interior of the chassis body 1 is provided with a horizontally distributed limit frame 9, and the front side of the limit frame 9 is provided with a plurality of limit buckles 10 with an arc-shaped structure. When the branch air pipes 83 are evenly connected from the bottom of the main air pipe 81, they can be passed through the limit buckles 10 in turn. By adjusting the position and angle of the limit buckles 10, the branch air pipes 83 are kept neatly arranged inside the chassis body 1, avoiding entanglement and squeezing between the air pipes, and ensuring unimpeded airflow, which not only improves the stability of the air path system The t-shaped guide block 15 is welded and fixed to the back side of the limit buckle 10, and a damping pad is bonded and fixed to the T-shaped guide block 15. The front side of the limit frame 9 is provided with a T-shaped guide groove that matches the structure of the T-shaped guide block 15, and both ends of the back side of the limit frame 9 are connected to the inner wall of the chassis body 1 through an adjusting rod 16. The adjusting rod 16 is a segmented rod structure with adjustable length. The limit buckle 10 of this structure can be smoothly moved to a suitable limit position on the limit frame 9 through the cooperation of the T-shaped guide block 15 and the T-shaped guide groove, and the damping pad on the T-shaped guide block 15 increases the friction force to prevent the limit buckle 10 from being displaced under the tracheal pressure, and The limit frame 9 can be adjusted to change its front and rear position via the adjustment rod 16, ensuring that the limit buckle 10 can effectively restrain and organize the branch air pipe 83. The power supply unit 7 is equipped with multiple output interfaces, and each output interface on the power supply unit 7 is connected to each plasma processing unit 2 via a cable. This structure can provide a stable power supply to each plasma processing unit 2 through its multiple output interfaces when the power supply unit 7 is powered on. This not only ensures that each plasma processing unit 2 has independent and sufficient power, but also facilitates equipment expansion and maintenance. If a plasma processing unit 2 fails, it can be repaired separately by simply disconnecting the corresponding cable without affecting the normal operation of other units.
[0018] Working principle: When using the multiple combined structures of the plasma surface treatment machine, first adjust the position of each group of strip inserts 5 according to the specifications of the plasma treatment unit 2. When adjusting the strip inserts 5, loosen the fixing bolts on the strip guide block 11 and slide the strip guide block 11 along the strip guide groove 12 to achieve rapid positioning and adjustment of the strip inserts 5. Then, fix it in the desired position by tightening the fixing bolts on the strip guide block 11. Then, embed the carrier plate 6 into the strip inserts 5 of the same group through the bayonet, place the plasma treatment unit 2 on the carrier plate 6, and then connect the outer end of the air supply pipe 82 to the external gas source. After the gas enters the main gas pipe 81 from the air supply pipe 82, the main gas pipe 81 evenly distributes the gas to the bottom connection There are multiple branch air pipes 83, each branch air pipe 83 accurately controls the gas flow entering each plasma processing unit 2 through a regulating valve. At the same time, the power supply unit 7 is connected to the power supply, and a stable power supply is provided to each plasma processing unit 2 through multiple output interfaces thereon. Finally, the central control panel 3 is connected to the data line of each plasma processing unit 2 to uniformly control the working status of all plasma processing units 2, thereby realizing the synchronous and efficient operation of multiple plasma processing units 2 to meet different processing requirements. During operation, the limit buckle 10 on the limit frame 9 is used to restrain and organize the branch air pipes 83 to ensure that the air pipes remain neatly arranged inside the chassis body 1, thereby completing a series of tasks.
[0019] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A plasma surface treatment machine with multiple combined structures, comprising a chassis body (1), A plurality of plasma processing units (2) of different specifications are provided inside the chassis body (1), which are characterized in that: A central control panel (3) is installed on one side of the exterior of the chassis body (1) for uniformly controlling the working status of each plasma processing unit (2); bracket seats (4) are provided on the inner walls of both sides of the chassis body (1); a plurality of adjustable lifting strip-shaped inserts (5) are provided on the bracket seats (4); a supporting plate (6) is embedded between the strip-shaped inserts (5) in the same group; the supporting plate (6) is used to place the plasma processing unit (2); and a power supply unit (7) and a gas distribution mechanism (8) are provided at the bottom and top of the interior of the chassis body (1), respectively.
2. The multiple combined structure of plasma surface treatment machines according to claim 1, characterized in that: The gas distribution mechanism (8) includes a main gas pipe (81), an air supply pipe (82) and a branch gas pipe (83), wherein the main gas pipe (81) is horizontally installed at the top of the chassis body (1), the air supply pipe (82) is connected to the middle of the top of the main gas pipe (81), and the branch gas pipes (83) are evenly connected to the bottom of the main gas pipe (81), and the outer ends of the branch gas pipes (83) are connected to the corresponding plasma processing units (2) through regulating valves.
3. The multiple combined structure of plasma surface treatment machines according to claim 1, characterized in that: The middle of the back side of the strip-shaped embedded seat (5) is provided with a strip-shaped guide block (11), and the inner wall in the middle of the bracket seat (4) is provided with a strip-shaped guide groove (12). The multiple-unit combined structure of a plasma surface treatment machine according to claim 1 is characterized in that: the inner walls of both sides of the bracket seat (4) are provided with guide shafts (13), and both ends of the back side of the strip-shaped embedded seat (5) are provided with guide sleeves (14) that are movably sleeved on the outside of the guide shafts (13).
4. The multiple combined structure of plasma surface treatment machines according to claim 1, characterized in that: A horizontally distributed limiting frame (9) is provided at the upper end of the interior of the chassis body (1), and a plurality of arc-shaped limiting buckles (10) are movably provided on the front side of the limiting frame (9).
5. The multiple combined structure of plasma surface treatment machines according to claim 4, characterized in that: The back side of the limit buckle (10) is provided with a T-shaped guide block (15), and the front side of the limit frame (9) is provided with a T-shaped guide groove that matches the structure of the T-shaped guide block (15), and both ends of the back side of the limit frame (9) are connected to the inner wall of the chassis body (1) through an adjustment rod (16).
6. The multiple combined structure of plasma surface treatment machines according to claim 1, characterized in that: The power supply unit (7) is provided with a plurality of output interfaces, and the output interfaces on the power supply unit (7) are all connected to each plasma processing unit (2) via a cable.