Sugar liquid dipping device for processing crisp fruits and vegetables

By designing a sugar liquid impregnation device for fruit and vegetable crisp processing, the transfer mechanism automatically moves the fruit and vegetable between the sugar liquid pool and the clean water pool, the problem of inconvenience in salvage of fruit and vegetable and improves processing efficiency.

CN223232015UActive Publication Date: 2025-08-19CHENGDU DESAI KANG GU FOOD CO LTD
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Patent Information

Application Number
CN202422121060.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-08-19
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

In the prior art, fruits and vegetables are poured directly into the sugar liquid pool or the clean water pool, and the salvage is inconvenient and labor-dependent, and the efficiency is low.

Method used

A sugar liquid impregnation device for fruit and vegetable crisp processing is designed, including a parallel sugar liquid pool and a clean water pool, as well as a transfer mechanism and a filter box. The filter box is automatically moved between the sugar liquid pool and a clean water pool by using the transfer mechanism to realize the automatic transfer and salvage of fruits and vegetables.

Benefits of technology

It realizes automatic salvage and transfer of fruits and vegetables, saves manpower, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sugar liquid dipping device for processing crispy fruits and vegetables, which relates to the technical field of processing of crispy fruits and vegetables and comprises a sugar liquid pool and a clean water pool which are arranged in parallel, the transfer mechanism comprises a first motor, a regulation and control plate, a vertical plate, a rotating plate and a cross rod, the regulation and control plate is erected at the outer ends of the sugar liquid pool and the clean water pool, an inverted U-shaped groove is formed in the regulation and control plate, the cross rod is located above the sugar liquid pool, one end of the cross rod is matched in the U-shaped groove, and the first motor and the rotating plate are arranged on the two sides of the regulation and control plate respectively; a guide rod is arranged on the outer side of the regulation and control plate, a sliding block is horizontally and slidably arranged on the guide rod, the lower section of the vertical plate slidably penetrates through the sliding block, the top of the vertical plate is rotationally connected to a transverse rod, a strip-shaped groove is formed in the rotating plate, and the transverse rod is matched with the strip-shaped groove; the filter frame is suspended on the cross rod, and when the cross rod is located at one right angle of the U-shaped groove, the filter frame is located above the sugar liquid pool or the clean water pool. According to the scheme, fruits and vegetables can be automatically fished out and transferred to the clean water tank, and manpower is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of fruit and vegetable crisp processing, in particular to a sugar solution impregnation device for fruit and vegetable crisp processing. Background Art

[0002] Fruit and vegetable crisps are snacks made by vacuum-dehydrating fresh vegetables and fruits. They are strictly distinguished from puffed foods like potato chips. The fruit and vegetable crisp processing process includes: raw material inspection and acceptance, selection and grading, cleaning and draining, soaking, rinsing, vacuum low-temperature dehydration, cooling, sorting, metal detection, and nitrogen packaging. So-called soaking refers to pouring the drained fruits and vegetables into a sugar solution and immersing them for several hours. Rinsing refers to removing the fruits and vegetables after soaking and pouring them into a clean water tank for rinsing to remove the sugar solution on the surface. The problem is: pouring fruits and vegetables directly into the sugar solution tank or clean water tank makes it inconvenient to salvage them later, and salvaging relies on manual labor and is slow. Utility Model Content

[0003] In order to solve the deficiencies of the existing technology, the utility model provides a sugar solution impregnation device for fruit and vegetable crisp processing, which can automatically scoop out fruits and vegetables and automatically transfer them to a clear water tank, saving manpower and improving efficiency.

[0004] In order to achieve the purpose of this utility model, the following scheme is proposed:

[0005] A sugar solution soaking device for processing crisp fruits and vegetables comprises a parallel sugar solution pool and a clear water pool, and the device also comprises a transfer mechanism and a filter frame.

[0006] The transfer mechanism is used to move the filter frame between the sugar liquid pool and the clear water pool, and includes a first motor, a control plate, a vertical plate, a rotating plate and a cross bar. The control plate is mounted on one end of the sugar liquid pool and the clear water pool, an inverted U-shaped groove is provided on the control plate, the cross bar is located above the sugar liquid pool, one end of the cross bar fits in the U-shaped groove, the first motor and the rotating plate are respectively provided on both sides of the control plate, the output shaft of the first motor is used to drive one end of the rotating plate, a horizontal guide rod is provided on the outer side of the control plate, a slider is provided on the guide rod for horizontal sliding, the lower section of the vertical plate slides through the slider, the top of the vertical plate is rotatably connected to the cross bar, the rotating plate is provided with a strip groove, and the cross bar fits in the strip groove;

[0007] The filter frame is suspended on the cross bar. When the cross bar is located at one of the right angles of the U-shaped groove, the filter frame is located above the sugar liquid pool or the clear water pool.

[0008] Furthermore, one end of the slider facing the regulating plate is in close contact with the regulating plate.

[0009] Furthermore, it also includes a support plate, which is provided with a guide groove. The guide groove is consistent with the U-shaped groove in position, shape and size, and the other end of the cross bar is fitted in the guide groove.

[0010] Furthermore, two convex plates are provided at the other end of the cross bar, the diameter of the convex plates is larger than the diameter of the cross bar, the support plate is located between the two convex plates, and the convex plates are tightly attached to the support plate.

[0011] Furthermore, two hooks are provided on the crossbar, and handles are provided at both ends of the filter frame, and the handles are supported in the corresponding hooks.

[0012] Furthermore, it also includes a swinging mechanism, which is arranged at the other end of the sugar liquid pool, and includes a second motor, a linear stroke component, a disc and an insertion rod. The handle is coaxially provided with a dial, and the dial is provided with a jack. The jack is located on the vertical central axis of the dial. The output shaft of the second motor is connected to the center of the disc, and the insertion rod is arranged at an eccentric position of the disc. The linear stroke component is arranged on the top of the base, which is used to move the second motor toward the filter frame so that the insertion rod can be horizontally inserted into the jack.

[0013] Furthermore, the jack is configured as an arc slot type.

[0014] The beneficial effects of the present invention are as follows: instead of directly pouring fruits and vegetables into the sugar liquid pool or the clean water pool, the present invention utilizes a filter frame to hold the fruits and vegetables, which makes it convenient to fish out the fruits and vegetables at one time; the filter frame is automatically moved between the sugar liquid pool and the clean water pool by a transfer mechanism, eliminating the need for manual extraction and transfer of the filter frame, saving manpower and improving efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 Shows the structural diagram of the impregnation device;

[0016] Figure 2 A front view of the impregnation device is shown;

[0017] Figure 3 Shows a left view of the transfer mechanism;

[0018] Figure 4 A plan view of the hook is shown;

[0019] Figure 5 Shows a front view of an impregnation device provided with a swing mechanism;

[0020] Figure 6 A plan view of the dial is shown. DETAILED DESCRIPTION

[0021] like Figure 1 As shown, this embodiment provides a sugar solution soaking device for processing crisp fruits and vegetables, comprising a transfer mechanism 3, a filter frame 4, and a parallel sugar solution pool 1 and a clear water pool 2.

[0022] Specifically, the transfer mechanism 3 is used to move the filter frame 4 between the sugar liquid pool 1 and the clear water pool 2, such as Figure 1-Figure 3As shown, the transfer mechanism 3 includes a first motor 31, a control plate 32, a vertical plate 33, a rotating plate 34 and a cross bar 35. The control plate 32 is mounted on one end of the sugar liquid pool 1 and the clean water pool 2. An inverted U-shaped groove 321 is provided on the control plate 32. The two vertical sections of the U-shaped groove 321 correspond to the sugar liquid pool 1 and the clean water pool 2 respectively. The cross bar 35 is located above the sugar liquid pool 1. One end of the cross bar 35 fits in the U-shaped groove 321. The first motor 31 and the rotating plate 34 are respectively arranged on both sides of the control plate 32. The first motor 3 The output shaft is used to drive one end of the rotating plate 34. A horizontal guide rod 322 is provided on the outer side of the regulating plate 32. The so-called outer side of the regulating plate 32 refers to the side of the regulating plate 32 away from the sugar liquid pool 1. A slider 323 is provided on the guide rod 322 for horizontal sliding. The slider 323 is closely attached to the regulating plate 32 toward one end of the regulating plate 32. The lower section of the vertical plate 33 slides through the slider 323. The top of the vertical plate 33 is rotatably connected to the cross bar 35. The rotating plate 34 is provided with a strip groove 341, and the cross bar 35 is matched with the strip groove 341.

[0023] Specifically, the filter frame 4 is suspended on the crossbar 35. There are many ways to suspend it. This embodiment adopts the following measures: Figure 2 、 Figure 4 As shown, two hooks 352 are provided on the crossbar 35, and handles 41 are provided at both ends of the filter frame 4. The handles 41 are supported in the corresponding hooks 352, and the end faces of the handles 41 extend outside the hooks 352, so that the staff can hold the handles 41 and hang the filter frame 4 on the hooks 352 or take out the filter frame 4.

[0024] exist Figure 1 In the state, the cross bar 35 is located at a right angle to the left of the U-shaped groove 321, and the filter frame 4 is located above the sugar liquid pool 1; when fruits and vegetables are poured into the filter frame 4, the first motor 31 drives the rotating plate 34 counterclockwise, which will cause the cross bar 35 to move vertically downward, thereby lowering the filter frame 4 into the sugar liquid pool 1; after the sugar liquid is immersed, the first motor 31 drives the rotating plate 34 clockwise, causing the cross bar 35 to move vertically upward, and return to the Figure 1 The first motor 31 continues to drive the rotating plate 34 clockwise, prompting the cross bar 35 to move horizontally. When the cross bar 35 is located at a right angle to the right side of the U-shaped groove 321, the filter frame 4 is located above the clean water tank 2. The first motor 31 continues to drive the rotating plate 34 clockwise, prompting the cross bar 35 to move vertically downward, thereby lowering the filter frame 4 into the clean water tank 2 for rinsing.

[0025] In order to improve the stability of the crossbar 35 during its movement, this embodiment adopts the following measures: Figure 1 、 Figure 2As shown, the device also includes a support plate 6. As mentioned above, the control plate 32 is mounted at one end of the sugar liquid pool 1 and the clear water pool 2, and the support plate 6 is mounted at the other end of the sugar liquid pool 1 and the clear water pool 2. A guide groove 61 is provided on the support plate 6. The guide groove 61 is consistent with the position, shape and size of the U-shaped groove 321. The other end of the cross bar 35 is fitted in the guide groove 61. Two convex plates 351 are provided at the other end of the cross bar 35. The diameter of the convex plate 351 is larger than the diameter of the cross bar 35. The support plate 6 is located between the two convex plates 351, and the convex plate 351 is close to the support plate 6.

[0026] During the soaking process of fruits and vegetables in the sugar solution, in order to improve the soaking effect and efficiency, the fruits and vegetables in the filter frame 4 can be stirred manually, such as Figure 5 As shown, this embodiment uses the swing mechanism 5 to shake the filter frame 4 left and right to achieve the effect of stirring fruits and vegetables. Figure 5 、 Figure 6 As shown, the swing mechanism 5 is arranged at the outer end of the sugar liquid pool 1 and is located below the support plate 6. The swing mechanism 5 includes a second motor 51, a linear stroke component, a disc 53 and an insertion rod 54. The handle 41 is coaxially provided with a dial 42. The dial 42 is provided with a socket 421. The socket 421 is located on the vertical center axis of the dial 42. The output shaft of the second motor 51 is connected to the center of the disc 53. The insertion rod 54 is arranged at an eccentric position of the disc 53, and the insertion rod 54 is located on the vertical center axis of the disc 53. The linear stroke component is arranged at the top of the base 52. The linear stroke component is connected to the second motor 51 and is used to move the second motor 51 toward the filter frame 4 so that the insertion rod 54 is horizontally inserted into the socket 421. The linear stroke component is an existing component, such as driven by a cylinder, an oil cylinder or a hydraulic cylinder.

[0027] The specific usage is as follows: Figure 1 In this state, the cross bar 35 is located at a right angle to the left of the U-shaped groove 321, and the filter frame 4 is located above the sugar liquid pool 1; when fruits and vegetables are poured into the filter frame 4, the first motor 31 drives the rotating plate 34 counterclockwise, which will cause the cross bar 35 to move vertically downward, thereby lowering the filter frame 4 into the sugar liquid pool 1. When the cross bar 35 is located at the lowest point of the vertical section of the U-shaped groove 321, the insertion rod 54 is facing the insertion hole 421, and the center of the disk 53 is facing the center of the dial 42; the linear stroke component is used to move the second motor 51 toward the filter frame 4 so that the insertion rod 54 is horizontally inserted into the insertion hole 421; the second motor 51 drives the disk 53 left and right within a certain range, thereby causing the insertion rod 54 to rotate the dial 42 left and right, thereby achieving the purpose of shaking the filter frame 4 left and right.

[0028] Three points are explained here:

[0029] First, a second swing mechanism 5 may be provided at the outer end of the clean water tank 2 . During the fruit and vegetable rinsing process, the swing mechanism 5 shakes the filter frame 4 in the clean water tank 2 left and right.

[0030] second, Figure 6 The middle socket 421 is located above the center of the dial 42 , which means that the rod 54 is located above the center of the disc 53 ; as another implementation, the socket 421 is located below the center of the dial 42 , and the rod 54 is located below the center of the disc 53 .

[0031] Third, in order to make the insertion rod 54 more smoothly inserted into the insertion hole 421, the insertion hole 421 is configured as an arc notch in this embodiment.

[0032] The above embodiments are only used to illustrate the technical ideas and features of the present invention and are not intended to be exclusive or limitative of the present invention. It should be understood by those skilled in the art that various changes or equivalent replacements made to the present invention without departing from the scope of the present invention are within the scope of protection of the present invention.

Claims

1. A sugar solution soaking device for processing crisp fruits and vegetables, comprising a parallel sugar solution tank (1) and a clear water tank (2), characterized in that: The device also includes a transfer mechanism (3) and a filter frame (4); The transfer mechanism (3) is used to move the filter frame (4) between the sugar liquid pool (1) and the clean water pool (2), and includes a first motor (31), a control plate (32), a vertical plate (33), a rotating plate (34) and a crossbar (35). The control plate (32) is mounted on one end of the sugar liquid pool (1) and the clean water pool (2). An inverted U-shaped groove (321) is provided on the control plate (32). The crossbar (35) is located above the sugar liquid pool (1). One end of the crossbar (35) is engaged in the U-shaped groove (321). The first motor ( 31) and the rotating plate (34) are respectively arranged on both sides of the regulating plate (32), the output shaft of the first motor (31) is used to drive one end of the rotating plate (34), a horizontal guide rod (322) is provided on the outer side of the regulating plate (32), a slider (323) is provided on the guide rod (322) for horizontal sliding, the lower section of the vertical plate (33) slides through the slider (323), the top of the vertical plate (33) is rotatably connected to the cross bar (35), the rotating plate (34) is provided with a strip groove (341), and the cross bar (35) is matched with the strip groove (341); The filter frame (4) is suspended on the cross bar (35). When the cross bar (35) is located at one of the right angles of the U-shaped groove (321), the filter frame (4) is located above the sugar liquid pool (1) or the clear water pool (2).

2. The sugar solution impregnation device for processing crisp fruits and vegetables according to claim 1, characterized in that: One end of the slider (323) facing the regulating plate (32) is in close contact with the regulating plate (32).

3. The sugar solution impregnation device for processing crisp fruits and vegetables according to claim 1, characterized in that: The invention also includes a support plate (6), wherein a guide groove (61) is provided on the support plate (6), and the guide groove (61) is consistent with the position, shape and size of the U-shaped groove (321), and the other end of the cross bar (35) is fitted in the guide groove (61).

4. The sugar solution impregnation device for processing crisp fruits and vegetables according to claim 3, characterized in that: Two convex plates (351) are provided at the other end of the crossbar (35), the diameter of the convex plates (351) is larger than the diameter of the crossbar (35), the support plate (6) is located between the two convex plates (351), and the convex plates (351) are closely attached to the support plate (6).

5. The sugar solution impregnation device for processing crisp fruits and vegetables according to claim 1, characterized in that: Two hooks (352) are provided on the crossbar (35), and handles (41) are provided at both ends of the filter frame (4), and the handles (41) are supported in corresponding hooks (352).

6. The sugar solution impregnation device for processing crisp fruits and vegetables according to claim 5, characterized in that: The invention also includes a swing mechanism (5), which is arranged at the other end of the sugar liquid pool (1), including a second motor (51), a linear stroke component, a disc (53) and an insertion rod (54), a handle (41) coaxially provided with a dial (42), the dial (42) provided with a socket (421), the socket (421) being located on the vertical center axis of the dial (42), an output shaft of the second motor (51) connected to the center of the disc (53), the insertion rod (54) being located at an eccentric position of the disc (53), and a linear stroke component being arranged on the top of the base (52), for moving the second motor (51) toward the filter frame (4) so that the insertion rod (54) is horizontally inserted into the socket (421).

7. The sugar solution impregnation device for processing crisp fruits and vegetables according to claim 5, characterized in that: The jack (421) is configured as an arc notch type.