Pump-front waste gas treatment device
By setting up a water-cooled pipe and a baffle in front of the pump to form an S-type airflow channel, and combining the cleaning parts to remove deposits, the blockage problem caused by aerosolized exhaust gas particles entering the pump body is solved, and the efficient operation of the exhaust gas treatment device and the extended pump body life are achieved.
Patent Information
- Application Number
- CN202422451518.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-10
AI Technical Summary
In the prior art, dry screw pumps and diaphragm pumps are prone to blockage in battery manufacturing equipment due to air-soluble waste gas particles entering the pump body and waste discharge pipeline, which affects the settlement efficiency of solid particles in the waste gas, and the stainless steel filter element cannot effectively filter the gas-soluble particles.
A pre-pump exhaust gas treatment device is designed, using water-cooled pipes and baffles to form an S-type airflow channel, combining the cleaning parts and the driving parts, cooling the waste gas particles are deposited through the water-cooled pipe, and sediments are scraped off by using the cleaning parts to ensure the unobstructed airflow channel.
Effectively deposit waste gas particles, reduce waste entering the pump, reduce the risk of blockage, extend the service life of the pump body, and facilitate observation and removal of sediment through visual doors.
Smart Images

Figure CN223233503U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vacuum pumps, in particular to a pre-pump exhaust gas treatment device. Background Art
[0002] In the field of battery manufacturing equipment, the widespread application of vacuum processes has made dry screw pumps and diaphragm pumps common choices. However, these pumps often face problems such as jamming, wear of internal structural parts, and blockage of the exhaust pipe. To address the above problems, the existing technology usually installs a filter device in front of the pump. Although the stainless steel filter element can filter larger foreign matter and some exhaust gas particles, the temperature of the stainless steel filter element itself is not much different from the exhaust gas temperature during long-term use, and it cannot effectively remove the aerosolized exhaust gas particles. The aerosolized exhaust gas particles can still enter the pump body and the exhaust pipe, causing the exhaust pipe behind the pump to be easily blocked. Especially in coating and boron expansion equipment, the wear and blockage of the pump body are particularly prominent, which directly affects the sedimentation efficiency of solid particles in the exhaust gas. Utility Model Content
[0003] In view of the deficiencies in the prior art, the present invention provides a pre-pump exhaust gas treatment device, which solves the technical problems raised in the above-mentioned background technology.
[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: a pre-pump exhaust gas treatment device, comprising a cylinder body, a water tank fixedly mounted on the inner bottom wall of the cylinder body, a water cooling pipe provided on the top of the water tank, a sleeve frame rotatably sleeved on the outside of the water cooling pipe, a plurality of baffles rotatably sleeved on the outside of the sleeve frame, the outer edges of the baffles being fixedly connected to the inner side wall of the cylinder body, and notches being formed on the baffles, with the openings of the notches on two adjacent baffles facing opposite directions;
[0005] The sleeve frame is further provided with a plurality of cleaning members, which are respectively arranged above the plurality of baffles, and the cylinder body is provided with a driving member for driving the sleeve frame to rotate.
[0006] Furthermore, the plurality of baffles are distributed at equal intervals in the longitudinal direction, and the number of the baffles is at least three, and an S-shaped airflow channel is formed between the baffles, the water-cooling pipe and the inner wall of the cylinder body.
[0007] Furthermore, the cleaning part includes a ring fixedly mounted on the outside of the frame, the outer edge of the ring is fixedly connected to an extension rod, a plurality of connecting springs are fixedly installed inside the extension rod, and a scraper is commonly installed at the lower ends of the plurality of connecting springs, and the bottom of the scraper abuts against the baffle.
[0008] Furthermore, the driving component includes a servo motor fixedly mounted on one side of the top of the cylinder body, the output end of the servo motor extends into the cylinder body and is fixedly connected to gear 1, and the upper end of the sleeve is fixedly sleeved with gear 2 meshing with gear 1.
[0009] Furthermore, an air outlet is provided on the other side of the top of the cylinder body, and an air inlet is provided on one side of the cylinder body.
[0010] Furthermore, a water inlet is provided at the bottom of the water tank, the lower end of the water inlet extends to the outside of the cylinder body, and the upper end of the water cooling pipe extends to the outside of the cylinder body and is provided with a water outlet.
[0011] Furthermore, visual doors are symmetrically installed on the outside of the cylinder body, and a plurality of brake wheels are installed on the bottom of the cylinder body.
[0012] By means of the above technical solution, the present invention provides a pre-pump exhaust gas treatment device, which has at least the following beneficial effects:
[0013] 1. The utility model forms an S-shaped airflow channel by arranging water-cooling pipes and baffles, thereby increasing the residence time of exhaust gas in the cylinder body. At the same time, under the action of the water-cooling pipes, exhaust gas particles can be fully deposited, reducing the waste entering the pump, thereby reducing the risk of blockage, improving the operating environment of the pump body and extending its service life.
[0014] 2. The utility model is provided with a cleaning member, and the driving member can drive the cleaning member to scrape off the accumulated sediment on the baffle, so that the sediment falls layer by layer to the bottom of the cylinder body, ensuring the smooth flow of the air flow channel. The exhaust gas settling situation inside the cylinder body is conveniently observed through the visual door, and the sediment can be easily removed by opening the visual door. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the internal structure of the cylinder body of the present utility model;
[0018] Figure 3 This is a schematic diagram of the driving component structure of the utility model;
[0019] Figure 4 This is a schematic diagram of the frame structure of the utility model;
[0020] Figure 5 This is a schematic structural diagram of the cleaning component of the present invention.
[0021] In the figure: 1. Cylinder body; 2. Water tank; 3. Water cooling pipe; 4. Sleeve; 5. Baffle; 6. Notch; 7. Cleaning part; 71. Ring; 72. Extension rod; 73. Connecting spring; 74. Scraper; 8. Driving part; 81. Servo motor; 82. Gear 1; 83. Gear 2; 9. Air outlet; 10. Air inlet; 11. Water inlet; 12. Water outlet; 13. Visual door. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] In order to avoid clogging of the pump body, the existing technology usually installs a filter device for filtering exhaust gas in front of the pump. Although the stainless steel filter element can filter larger foreign matter and some exhaust gas particles, the stainless steel filter element cannot effectively remove aerosol exhaust gas particles. Aerosol exhaust gas particles can still enter the pump body and the waste discharge pipeline, causing the pump body to be blocked, affecting the sedimentation efficiency of solid particles in the exhaust gas.
[0024] To solve the defects of the above-mentioned filter device during use, please refer to Figure 1-Figure 5 The utility model provides a pre-pump exhaust gas treatment device that can fully deposit exhaust gas particles and reduce the amount of waste entering the pump, thereby reducing the risk of blockage. The exhaust gas treatment device is provided with a cylinder body 1, a water tank 2 is fixedly installed on the inner bottom wall of the cylinder body 1, a water cooling pipe 3 is provided on the top of the water tank 2, a water inlet 11 is provided at the bottom of the water tank 2, the lower end of the water inlet 11 extends to the outside of the cylinder body 1, which is convenient for connecting to the external water inlet pipe, the upper end of the water cooling pipe 3 extends to the outside of the cylinder body 1 and is provided with a water outlet 12, a water pump is provided in the water tank to supply water to the water cooling pipe 2, and the water flow direction is from bottom to top, which can more effectively enter the exhaust gas heat in the cylinder body 1, the outer rotating sleeve of the water cooling pipe 3 is provided with a sleeve 4, and the outer rotating sleeve of the sleeve 4 is provided with a plurality of baffles 5 The outer edge of the baffle 5 is fixedly connected to the inner wall of the cylinder body 1. The baffle 5 can be fixed to the inner wall of the cylinder body 1 by welding, and a notch 6 is opened on the baffle 5. The notch 6 is for the exhaust gas to flow, so as to realize the baffle 5's guiding effect on the airflow direction. At the same time, the baffle 5 can also be used as a heat absorber to cool the exhaust gas in conjunction with the water-cooling pipe 3. The above components are all made of quartz material to effectively resist acidic gas corrosion and improve temperature resistance. The openings of the notches 6 on two adjacent baffles 5 are in opposite directions. Multiple baffles 5 are equidistantly distributed in the longitudinal direction, and the number of baffles 5 is at least three. Figure 2As shown, an S-shaped airflow channel is formed between the baffle 5, the water-cooling tube 3 and the inner wall of the cylinder body 1. The S-shaped airflow channel can increase the residence time of the exhaust gas in the cylinder body 1. When the exhaust gas passes through the S-shaped airflow channel, the exhaust gas particles can be fully deposited under the action of the water-cooling tube 3, thereby reducing the waste entering the pump, thereby improving the operating environment of the pump body and achieving the purpose of extending the service life.
[0025] As the exhaust gas circulates, some of the sediment in the exhaust gas will fall on the baffle 5. In order to facilitate the cleaning of the sediment on the baffle 5, a plurality of cleaning members 7 are further provided on the sleeve 4. The plurality of cleaning members 7 are respectively arranged above the plurality of baffles 5, and a driving member 8 is provided on the cylinder body 1 to drive the sleeve 4 to rotate, wherein a servo motor 81 is fixedly mounted on one side of the top of the cylinder body 1, and the output end of the servo motor 81 extends to the cylinder body 1 and is fixedly connected to a gear 1 82. The upper end of the sleeve 4 is fixedly sleeved with a gear 2 83 meshing with the gear 1 82. The driving servo motor 81 can drive the gear 2 83 to rotate through the gear 1 82, and the rotation of the gear 2 83 can drive the sleeve 4 to rotate. The sleeve 4 drives the cleaning member 7 to rotate synchronously, and the cleaning member 7 rotates along the baffle 5 to clean the sediment on the baffle 5, so that the sediment falls from the notch 6, and the sediment can fall to the bottom of the cylinder body 1 layer by layer.
[0026] The cleaning member 7 is fixedly mounted on the outside of the frame 4 to clean the cleaning piece 7. The outer edge of the ring 71 is fixedly connected to an extension rod 72. The length of the extension rod 72 is adapted to the radius of the baffle 5. A plurality of connecting springs 73 are fixedly installed inside the extension rod 72. The lower ends of the plurality of connecting springs 73 are jointly installed with a scraper 74. The scraper 74 is slidably mounted inside the extension rod 72. The bottom of the scraper 74 abuts against the baffle 5. The scraper 74 can abut against the baffle 5 through the elastic force of the connecting spring 73. When the frame 4 drives the ring 71 to rotate, the scraper 74 can rotate closely on the baffle 5 to fully scrape off the deposits on the baffle 5.
[0027] Reference Figure 2 As shown, an air outlet 9 is provided on the other side of the top of the cylinder body 1, and an air inlet 10 is provided on one side of the cylinder body 1. The height of the air inlet 10 is 20cm-30cm higher than the bottom of the cylinder body 1, providing a space for accommodating sediments in the exhaust gas.
[0028] When the sediment accumulates to a certain amount, it is necessary to clean the sediment. Therefore, a visual door 13 is symmetrically installed on the outside of the cylinder body 1. The visual door 13 allows for convenient observation of the exhaust gas settling inside the cylinder body 1. When the sediment reaches the level that requires cleaning, the visual door 13 is opened to facilitate cleaning of the sediment. In addition, multiple brake wheels are installed at the bottom of the cylinder body 1. The brake wheels can support the cylinder body 1 and also facilitate the movement of the cylinder body 1.
[0029] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. In addition, the present invention is mainly used to protect mechanical devices, so the control method and circuit connection are no longer explained in detail in the present invention.
[0030] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pre-pump exhaust gas treatment device, comprising a cylinder body (1), characterized in that: A water tank (2) is fixedly mounted on the inner bottom wall of the cylinder body (1), a water cooling pipe (3) is provided on the top of the water tank (2), a sleeve frame (4) is provided on the outside of the water cooling pipe (3), a plurality of baffles (5) are provided on the outside of the sleeve frame (4), the outer edges of the baffles (5) are fixedly connected to the inner side wall of the cylinder body (1), and a notch (6) is provided on the baffle (5), and the openings of the notches (6) on two adjacent baffles (5) face opposite directions; The sleeve (4) is also provided with a plurality of cleaning members (7), which are respectively arranged above the plurality of baffles (5), and the cylinder body (1) is provided with a driving member (8) for driving the sleeve (4) to rotate.
2. The pre-pump exhaust gas treatment device according to claim 1, characterized in that: The plurality of baffles (5) are longitudinally equidistantly distributed, and the number of baffles (5) is at least three. An S-shaped airflow channel is formed between the baffles (5), the water cooling pipe (3) and the inner wall of the cylinder body (1).
3. The pre-pump exhaust gas treatment device according to claim 1, characterized in that: The cleaning member (7) comprises a collar (71) fixedly sleeved on the outside of the sleeve frame (4); the outer edge of the collar (71) is fixedly connected to an extension rod (72); a plurality of connecting springs (73) are fixedly installed inside the extension rod (72); a scraper (74) is commonly installed at the lower ends of the plurality of connecting springs (73); the bottom of the scraper (74) abuts against the baffle (5).
4. The pre-pump exhaust gas treatment device according to claim 1, characterized in that: The driving member (8) includes a servo motor (81) fixedly mounted on one side of the top of the cylinder body (1); the output end of the servo motor (81) extends into the cylinder body (1) and is fixedly connected to a gear 1 (82); the upper end of the sleeve (4) is fixedly sleeved with a gear 2 (83) meshing with the gear 1 (82).
5. The pre-pump exhaust gas treatment device according to claim 1, characterized in that: An air outlet (9) is provided on the other side of the top of the cylinder body (1), and an air inlet (10) is provided on one side of the cylinder body (1).
6. The pre-pump exhaust gas treatment device according to claim 1, characterized in that: The bottom of the water tank (2) is provided with a water inlet (11), the lower end of the water inlet (11) extends to the outside of the cylinder body (1), and the upper end of the water cooling pipe (3) extends to the outside of the cylinder body (1) and is provided with a water outlet (12).
7. The pre-pump exhaust gas treatment device according to claim 1, characterized in that: A visual door (13) is symmetrically installed on the outside of the cylinder body (1), and a plurality of brake wheels are installed on the bottom of the cylinder body (1).