Pellet desulfurization ash crushing equipment
Through the combined crushing method of preliminary pulverizing spiral blades, secondary pulverizing rollers and grinding rollers, the problems of low crushing efficiency and uneven particle size of existing equipment are solved, and efficient and low-cost pellet crushing is achieved.
Patent Information
- Application Number
- CN202421839964.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The existing pellet crushing equipment has low crushing efficiency, and it is easy to cause uneven material particle size, and there is a risk of damage to the machine and machine.
The combined crushing method of spiral blade preliminary crushing, crushing roller secondary crushing and grinding roller grinding is adopted, and the drive assembly and scraping assembly are combined to achieve multi-stage crushing and grinding.
Improves crushing efficiency, ensures uniformity of material particle size, avoids damage to the machine and machine, and reduces manufacturing and use costs.
Smart Images

Figure CN223233951U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of material crushing technology, and in particular to a pellet desulfurization ash crushing device. Background Art
[0002] Flue gas desulfurization projects have entered a period of rapid development. With the installation and commissioning of desulfurization equipment, the amount of desulfurization ash byproduct is increasing. Its storage, transportation, and ultimate harmless disposal have become urgent issues that need to be addressed.
[0003] Traditional pellet crushing equipment usually uses simple mechanical impact or grinding to crush the pellets. Although this method is simple and easy to use, the crushing efficiency is not high and it is easy to cause uneven particle size of the material. In addition, since the particle size of the return ore is relatively large, if it is directly ground into powder, the machine may jam or even be damaged.
[0004] Therefore, how to provide a pellet crushing device with a simple structure, low manufacturing and use costs, and high crushing efficiency has become an urgent problem to be solved in this field. Utility Model Content
[0005] In order to provide a pellet desulfurization ash crushing equipment with a simple structure, low manufacturing and use costs, and high crushing efficiency, the present application provides a pellet desulfurization ash crushing equipment.
[0006] The pellet desulfurization ash crushing equipment provided in this application adopts the following technical solution:
[0007] A pellet desulfurization ash crushing equipment comprises a crushing barrel, a feed port is symmetrically provided on the top of the crushing barrel, a rotating motor is provided on the top of the crushing barrel, a rotating shaft is provided at the center of the crushing barrel, a spiral blade is provided on the outer wall of the rotating shaft, the output shaft of the rotating motor is fixedly connected to the rotating shaft, a crushing box is connected at the bottom of the crushing barrel, a first crushing roller and a second crushing roller are rotatably connected inside the crushing box, the first crushing roller and the second crushing roller are symmetrically arranged inside the crushing box, a grinding box is connected at the bottom of the crushing box, a first grinding roller and a second grinding roller are rotatably connected inside the grinding box, the first grinding roller and the second grinding roller are symmetrically arranged inside the grinding box, Partition plates are provided on both sides of the first grinding roller and the second grinding roller, and the partition plates separate the grinding box into two first collecting chambers and one second collecting chamber. A scraper assembly is fixedly provided in the first collecting chamber, and a fixed box is provided on the side wall of the grinding box. A first driving assembly for driving the first crushing roller and the second crushing roller to rotate and a second driving assembly for driving the first grinding roller and the second grinding roller to rotate are provided in the fixed box. Discharge ports are provided on the front and back sides of the grinding box, a movable door is provided in the discharge port, and a handle is provided on the outside of the movable door. A discharge port is provided on one side of the grinding box, a return frame is provided on the outside of the discharge port, and a closing assembly is provided in the return frame.
[0008] Using this technical solution, the operator first activates the rotary motor to rotate the rotating shaft within the crushing drum, which in turn drives the spiral blades. The operator then pours the pellets to be crushed into the crushing drum through the feed inlet. The spiral blades perform a primary crushing operation, and the pellets then fall through the crushing drum into the crushing chamber below for secondary crushing. The operator then drives the first and second crushing rollers via the first drive assembly to achieve secondary crushing. The pellets then fall through the crushing chamber into the grinding chamber for grinding. The operator then drives the first and second grinding rollers within the grinding chamber via the second drive assembly to achieve grinding. The resulting dust falls into the second collection chamber, where a scraper assembly scrapes off any dust adhering to the grinding rollers and deposits it into the second collection chamber. The operator can use a handle to open the movable door of the discharge opening to collect the dust in the first collection chamber. The operator can also use the closure assembly to open the discharge opening and collect the dust in the second collection chamber.
[0009] Preferably, the first driving assembly includes a driving gear 1 sleeved on the rotating shaft of the first crushing roller, a driven gear 1 sleeved on the rotating shaft of the second crushing roller, and a driving motor arranged on the rotating shaft of the first crushing roller, the driving gear 1 and the driven gear 1 are engaged with each other, and the driving motor is fixedly connected to the inner wall of the fixed phase.
[0010] By adopting the above technical solution, the operator starts the driving motor, the driving motor rotates to drive the driving gear to rotate one, the driving gear rotates one to drive the driven gear to rotate one, and then the first crushing roller and the second crushing roller in the crushing box are driven to rotate simultaneously in opposite directions as the rotating shaft rotates, completing the secondary crushing of the pellets entering.
[0011] Preferably, the second driving assembly includes a pulley 1 sleeved on the rotating shaft of the first crushing roller, a pulley 2 sleeved on the rotating shaft of the first grinding roller, a belt sleeved on the outer walls of the pulley 1 and the pulley 2, a driving gear 2 sleeved on the rotating shaft of the first grinding roller, and a driven gear 2 sleeved on the rotating shaft of the second grinding roller, and the driving gear 2 and the driven gear 2 are engaged with each other.
[0012] By adopting the above technical solution, the driving motor rotates to drive the pulley 1 mounted on the rotating shaft of the first crushing roller to rotate, the pulley 1 drives the driving gear 2 on the rotating shaft of the first grinding roller to rotate through the pulley 2 and the belt, and the driving gear 2 drives the impulse gear 2 to rotate, thereby realizing the rotation of the first grinding roller and the second grinding roller, and realizing the grinding treatment of the pellets after secondary crushing.
[0013] Preferably, a guide groove is provided at the bottom of the crushing box.
[0014] By adopting the above technical solution, the setting of the guide groove makes it easier for the pellets after the primary crushing to enter the grinding box below.
[0015] Preferably, the scraper assembly includes a fixed plate fixedly connected to the inner wall of the first collecting chamber and a scraper fixedly connected to the fixed plate.
[0016] By adopting the above technical solution, the scraper can scrape off the dust sticking on the grinding roller and collect it through the first collection chamber to ensure the subsequent normal operation of the grinding roller and avoid blockage. The setting of the fixed plate provides support for the scraper.
[0017] Preferably, a plurality of leakage holes are evenly formed on the scraper.
[0018] By adopting the above technical solution, the leakage hole design can timely discharge the dust scraped by the scraper into the second collection box, avoiding the scraped dust from accumulating on the scraper to avoid blockage.
[0019] Preferably, guide blocks are provided on both sides of the movable door, and guide grooves for sliding engagement of the guide blocks are provided on the crushing box.
[0020] By adopting the above technical solution, when the operator pulls the movable door, the guide block guides the movement of the movable door, so that the movable door will not deviate during the movement, thereby improving the overall stability of the equipment.
[0021] Preferably, the closing assembly includes a closing door slidably arranged in the circular frame and a pull rod arranged on the top of the closing door.
[0022] By adopting the above technical solution, the operator pulls the pull rod to drive the closed door at the bottom to move upward, thereby opening the discharge outlet, making it easier for the operator to collect the ash powder in the second collection chamber.
[0023] In summary, this application includes at least one of the following beneficial technical effects:
[0024] 1. The operator first starts the rotating motor to drive the rotating shaft in the crushing barrel to rotate, and the rotation of the rotating shaft drives the spiral blade to rotate. Then the operator pours the pellets to be crushed into the crushing barrel through the feed port, and the spiral blade performs preliminary crushing. The pellets after preliminary crushing fall through the crushing barrel into the crushing box below for secondary crushing. The operator drives the first crushing roller and the second crushing roller to rotate through the first drive component to achieve secondary crushing of the pellets. The pellets after secondary crushing fall into the grinding box through the crushing box for grinding. The operator drives the first grinding roller and the second grinding roller in the grinding box to rotate through the second drive component to achieve grinding. The ash produced after grinding falls into the second collecting chamber. The scraping component in the first collecting chamber scrapes off the ash sticking to the surface of the grinding roller and drops it into the second collecting chamber. The operator can open the movable door of the discharge port through the handle to collect the ash in the first collecting chamber. The operator can open the discharge port and collect the ash in the second collecting chamber through the closing component;
[0025] 2. The operator starts the drive motor, which drives the driving gear to rotate one direction, and the driving gear rotates one direction, which drives the driven gear to rotate one direction, thereby driving the first crushing roller and the second crushing roller in the crushing box to rotate simultaneously in opposite directions as the rotating shaft rotates, completing the secondary crushing of the pellets entering the crushing box;
[0026] 3. The driving motor rotates to drive the pulley 1 on the rotating shaft of the first crushing roller to rotate. The pulley 1 drives the driving gear 2 on the rotating shaft of the first grinding roller to rotate through the pulley 2 and the belt. The driving gear 2 drives the impulse gear 2 to rotate, thereby realizing the rotation of the first grinding roller and the second grinding roller, and realizing the grinding treatment of the pellets after secondary crushing. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a structural schematic diagram of a pellet desulfurization ash crushing equipment according to an embodiment of the present application.
[0028] Figure 2 This is a schematic diagram of the internal structure of a pellet desulfurization ash crushing equipment according to an embodiment of the present application.
[0029] Figure 3 This is a schematic diagram of the internal structure of a pellet desulfurization ash crushing equipment from another perspective in an embodiment of the present application.
[0030] Figure 4 It is a schematic structural diagram of the sealing component of an embodiment of the present application.
[0031] Figure 5 It is a structural schematic diagram of the movable door of an embodiment of the present application.
[0032] Figure 6 This is a schematic diagram of the structure of the closure assembly of the embodiment of the present application.
[0033] Reference numerals: 1, crushing barrel; 11, feeding port; 12, rotating motor; 13, rotating shaft; 14, spiral blade; 2, crushing box; 21, first crushing roller; 22, second crushing roller; 23, fixed box; 24, guide groove; 3, grinding box; 31, first grinding roller; 32, second grinding roller; 33, partition plate; 34, first collecting chamber; 35, second collecting chamber; 36, movable door; 361, handle; 37, guide Toward block; 38. Guide chute; 39. Return frame; 4. Scraper assembly; 41. Fixed plate; 42. Scraper; 43. Leak hole; 5. First drive assembly; 51. Driving gear 1; 52. Driven gear 1; 53. Drive motor; 6. Second drive assembly; 61. Pulley 1; 62. Pulley 2; 63. Belt; 64. Driving gear 2; 65. Driven gear 2; 7. Closing assembly; 71. Closing door; 72. Pull rod. DETAILED DESCRIPTION
[0034] The following is combined with Figure 1-6 This application is described in further detail.
[0035] The present application discloses a pellet desulfurization ash crushing device. Figure 1 、 Figure 2 A pellet desulfurization ash pulverizing device includes a pulverizing barrel 1. A feed port 11 and a rotating motor 12 are provided at the top of the pulverizing barrel 1. Two symmetrical groups of feed ports 11 are provided within the pulverizing barrel 1. A rotating shaft 13 and spiral blades 14 are provided within the pulverizing barrel 1. The rotating shaft 13 is rotatably mounted at the top of the pulverizing barrel 1. The spiral blades 14 are fixedly connected to the outer wall of the rotating shaft 13. The output shaft of the rotating motor 12 is fixedly connected to the rotating shaft 13.
[0036] The operator starts the rotating motor 12 and then puts the pellets to be crushed into the crushing barrel 1 through the feeding port. Under the action of the rotating shaft 13 and the spiral blade 14, the pellets are first crushed.
[0037] Reference Figure 2 A crushing box 2 is provided below the crushing barrel 1. A first crushing roller 21 and a second crushing roller 22 are provided in the crushing box 2. The first crushing roller 21 and the second crushing roller 22 are rotatably engaged in the crushing box 2. A fixed box 23 is fixedly installed on the outside of the crushing box 2. A first driving assembly 5 is provided in the fixed box 23. The first driving assembly 5 includes a driving gear 1 51, a driven gear 1 52 and a driving motor 53. The driving gear 1 51 is sleeved on the rotating shaft 13 of the first crushing roller 21, and the driven gear 1 52 is sleeved on the rotating shaft 13 of the second crushing roller 22. The driving gear 1 51 and the driven gear 1 52 are meshed with each other. The output shaft of the driving motor 53 is fixedly connected to the rotating shaft 13 of the first crushing roller 21.
[0038] The operator starts the drive motor 53, and the rotation of the drive motor 53 drives the driving gear 1 51 to rotate, and the rotation of the driving gear 1 51 drives the driven gear 1 52 to rotate, so that the first crushing roller 21 and the second crushing roller 22 rotate simultaneously in opposite directions as the rotating shaft 13 rotates, completing the secondary crushing process of the incoming pellets.
[0039] Reference Figure 2 、 Figure 3 The bottom of the crushing box 2 is provided with a guide groove 24, with four inclined surfaces, which guides the pellets after secondary crushing. The bottom of the crushing box 2 is connected to the grinding box 3, which is equipped with a first grinding roller 31 and a second grinding roller 32. The first grinding roller 31 and the second grinding roller 32 are rotatably connected to the grinding box 3. The fixed box 23 is equipped with a second drive assembly 6.
[0040] Reference Figure 2 The second drive assembly 6 includes a first pulley 61, a second pulley 62, a belt 63, a second driving gear 64, and a second driven gear 65. The first pulley 61 is mounted on the rotating shaft 13 of the first grinding roller 31, the second pulley 62 is mounted on the rotating shaft 13 of the second grinding roller 32, and the belt 63 is mounted on the outer circumferences of the first pulley 61 and the second pulley 62. The second driving gear 64 is mounted on the rotating shaft 13 of the first grinding roller 31, and the second driven gear 65 is mounted on the rotating shaft 13 of the second grinding roller 32. The second driving gear 64 and the second driven gear 65 are meshed with each other.
[0041] The driving motor 53 rotates to drive the pulley 1 61 to rotate, and the pulley 1 61 drives the rotating shaft 13 of the first grinding roller 31 to rotate through the pulley 2 62 and the belt 63, thereby driving the driving gear 2 64 to rotate, and the driving gear 2 64 drives the second grinding roller 32 to rotate through the driven gear 2 65, thereby achieving the first grinding roller 31 and the second grinding roller 32 rotating simultaneously in opposite directions as the rotating shaft 13 rotates, completing the grinding process of the crushed pellets.
[0042] Reference Figure 3 、 Figure 4 A symmetrical partition plate 33 is installed within the grinding chamber 3, dividing the grinding chamber 2 into two first collection chambers 34 and a second collection chamber 35. A scraper assembly 4 is installed within the first collection chamber 34. The scraper assembly 4 includes a fixed plate 41 and a scraper 42. The fixed plate 41 is positioned horizontally and fixedly connected to the inner wall of the first collection chamber 34. The scraper 42 is positioned horizontally and fixedly connected to the end surface of the fixed plate 41 facing away from the inner wall of the first collection chamber 34. Several leak holes 43 are formed in the scraper 42.
[0043] During the rotation of the first grinding roller 31 and the second grinding roller 32, the scraper 42 can scrape off the dust sticking to the grinding rollers and discharge it into the first collecting chamber 34 through the leakage hole 43. The setting of the leakage hole 43 can effectively prevent the accumulation of dust and avoid clogging.
[0044] Reference Figure 1 、 Figure 4 The grinding box 3 is provided with a discharge port on both the front and rear sides, and a movable door 36 is provided in the discharge port, and the movable door 36 is slidably penetrated into the wall thickness of the grinding box 3. Guide blocks 37 are provided on both sides of the movable door 36, and the guide blocks 37 are fixedly connected to the movable door 36. A guide chute 38 is provided in the side wall of the grinding box 3, and the inner wall of the guide chute 38 slides with the outer wall of the guide block 37. The operator opens the movable door 36 through the handle 361, and then the operator can collect and process the ash in the first collection chamber 34. The setting of the guide block 37 guides the movement of the movable door 36, and also prevents the movable door 36 from deflecting during the movement.
[0045] Reference Figure 1 、 Figure 5 The grinding box 3 has a discharge port on the side away from the fixed box 23. A circular frame 39 is disposed outside the discharge port. The circular frame 39 is vertically mounted and fixedly connected to the side wall of the grinding box 3. A closure assembly 7 is disposed within the circular frame 39. The closure assembly 7 includes a closing door 71 and a pull rod 72. The closing door 71 is vertically mounted and slides within the circular frame 39. The pull rod 72 is vertically mounted and fixedly connected to the top of the closing door 71. The pull rod 72 slides through the circular frame 39.
[0046] The operator pulls the pull rod 72, and the movement of the pull rod 72 drives the closed door 71 to move, thereby opening the discharge port. The operator can collect and process the ash powder in the second collection chamber 35 through the discharge port.
[0047] The implementation principle of the pellet desulfurization ash crushing equipment of the embodiment of the present application is as follows: the operator first starts the rotating motor 12 and the driving motor 53, and then pours the pellets to be crushed into the crushing barrel 1 through the feed port 11. The rotating motor 12 drives the rotating shaft 13 and the spiral blade 14 to rotate, and performs the first crushing process on the pellets entering. After the first crushing, the pellets fall into the crushing box 2, and the driving motor 53 drives the driving gear 1 51 to rotate, and the driving gear 1 51 drives the driven gear 1 52 to rotate, thereby driving the first crushing roller 21 and the second crushing roller 22 to perform a secondary crushing process on them. The pellets after the second crushing fall into the grinding box 3 through the guide groove 24, and the driving motor 53 drives the pulley 1 61 to rotate, and the pulley 1 61 drives the driving gear 2 64 to rotate through the pulley 2 62 and the belt 63, and the driving gear 2 64 drives the driven gear 2 65 to rotate, thereby driving the first grinding roller 31 and the second grinding roller 32 to rotate and grind the pellets that have fallen into the crushing. When the first and second grinding rollers 31 and 32 are grinding, particles may adhere to the surfaces of the grinding rollers. These particles are scraped off by the scraper 42. The scraped particles fall through the holes 43 in the scraper 42 into the first collection chamber 34. The operator can then pull the movable door 36 to open the discharge port and collect the dust in the first collection chamber 34.
[0048] When it is necessary to collect the ground ash, the operator pulls the pull rod 72, and the movement of the pull rod 72 drives the closed door 71 to move. Then the operator collects and processes the ash in the second collection chamber 35 through the discharge port. When the collection is completed, the pull rod 72 is pushed downward, and the movement of the pull rod 72 drives the closed door 71 to move downward, closing the discharge port.
[0049] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A pellet desulfurization ash crushing device, characterized by: The invention comprises a crushing barrel (1), wherein a feed port (11) is symmetrically arranged on the top of the crushing barrel (1), a rotating motor (12) is arranged on the top of the crushing barrel (1), a rotating shaft (13) is arranged at the center of the crushing barrel (1), a spiral blade (14) is arranged on the outer wall of the rotating shaft (13), an output shaft of the rotating motor (12) is fixedly connected to the rotating shaft (13), a crushing box (2) is arranged at the bottom of the crushing barrel (1), and a rotating shaft (13) is arranged inside the crushing box (2). A first crushing roller (21) and a second crushing roller (22) are rotatably connected, and the first crushing roller (21) and the second crushing roller (22) are symmetrically arranged inside the crushing box (2). The bottom of the crushing box (2) is connected to a grinding box (3). The first grinding roller (31) and the second grinding roller (32) are rotatably connected inside the grinding box (3). The first grinding roller (31) and the second grinding roller (32) are symmetrically arranged in the grinding box (3). A partition plate (33) is provided on both sides of the first grinding roller (21) and the second grinding roller (32), and the partition plate (33) separates the grinding box (3) into two first collecting chambers (34) and a second collecting chamber (35). A scraper assembly (4) is fixedly provided in the first collecting chamber (34). A fixed box (23) is provided on the side wall of the grinding box (2). A first driving assembly (5) for driving the first grinding roller (21) and the second grinding roller (22) to rotate and a second driving assembly (6) for driving the first grinding roller (31) and the second grinding roller (32) to rotate are provided in the fixed box (23). Discharge ports are provided on both the front and rear sides of the grinding box (3), and a movable door (36) is provided in the discharge port. A handle (361) is provided on the outside of the movable door (36). A discharge port is provided on one side of the grinding box (3), and a return frame (39) is provided on the outside of the discharge port. A sealing assembly (7) is provided in the return frame (39).
2. The pellet desulfurization ash crushing equipment according to claim 1, characterized in that: The first driving assembly (5) comprises a driving gear (51) sleeved on the rotating shaft (13) of the first crushing roller (21), a driven gear (52) sleeved on the rotating shaft (13) of the second crushing roller (22), and a driving motor (53) arranged on the rotating shaft (13) of the first crushing roller (21), wherein the driving gear (51) and the driven gear (52) are meshed with each other, and the driving motor (53) is fixedly connected to the inner wall of the fixed box (23).
3. The pellet desulfurization ash crushing equipment according to claim 1, characterized in that: The second driving assembly (6) comprises a pulley 1 (61) sleeved on the rotating shaft (13) of the first crushing roller (21), a pulley 2 (62) sleeved on the rotating shaft (13) of the first grinding roller (31), a belt (63) sleeved on the outer walls of the pulley 1 (61) and the pulley 2 (62), a driving gear 2 (64) sleeved on the rotating shaft (13) of the first grinding roller (31), and a driven gear 2 (65) sleeved on the rotating shaft (13) of the second grinding roller (32), wherein the driving gear 2 (64) and the driven gear 2 (65) are meshed with each other.
4. The pellet desulfurization ash crushing equipment according to claim 1, characterized in that: A guide groove (24) is provided at the bottom of the crushing box (2).
5. The pellet desulfurization ash crushing equipment according to claim 1, characterized in that: The scraper assembly (4) comprises a fixed plate (41) fixedly connected to the inner wall of the first collecting chamber (34) and a scraper (42) fixedly connected to the fixed plate (41).
6. The pellet desulfurization ash crushing equipment according to claim 5, characterized in that: The scraper (42) is evenly provided with a plurality of leakage holes (43).
7. The pellet desulfurization ash crushing equipment according to claim 1, characterized in that: Guide blocks (37) are provided on both sides of the movable door (36), and guide slots (38) for sliding engagement with the guide blocks (37) are provided on the crushing box (2).
8. The pellet desulfurization ash crushing equipment according to claim 1, characterized in that: The closing assembly (7) comprises a closing door (71) slidably arranged in the return frame (39) and a pull rod (72) arranged on the top of the closing door (71).