Biomass particle processing dust falling equipment

Through the design of the biomass particle processing dust reduction equipment, the use of crushing blades and fans to generate airflow and spray water mist is solved, which solves the problem of dust overflowing from the feed port, and achieves efficient dust removal and straw resource conservation.

CN223233955UActive Publication Date: 2025-08-19GUANGZHOU FENGSEN NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422238485.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-08-19
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

During the material crushing process of existing biomass particle dust removal devices, dust is prone to overflowing from the feed port, resulting in poor dust removal effect and affecting the air environment on the working surface.

Method used

A biomass particle processing dust reduction equipment is designed, using the cooperation of the first crushing blade and the fan to generate a downward air flow, and spray water mist with the spray head to achieve complete removal of dust, and collect uncleared dust through the cloth bag to prevent dust from overflowing from the feed pipe.

Benefits of technology

It effectively avoids dust from overflowing from the feed pipe, improves dust removal effect, reduces waste of straw raw materials, and improves the air quality on the working surface.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of biomass particle processing and dust falling, and particularly relates to biomass particle processing and dust falling equipment which comprises a supporting frame. A crushing tank is fixedly connected to the supporting frame, a hollow tank is connected to a bottom port of the crushing tank, a first motor is mounted at the top end of the crushing tank, a rotating column is connected to the output end of the first motor, a first crushing blade is fixed to the outer surface of the rotating column, and a plurality of second crushing blades are fixed to the inner wall of the crushing tank. The first crushing blades and the second crushing blades are arranged in a staggered mode, the upper end of the rotating column is sleeved with a fan, an annular pipe is fixedly connected to the inner wall of the crushing tank, a plurality of spray heads are assembled on the annular pipe, and a water pipe is connected to the annular pipe. When materials are processed and smashed, dust generated in the smashing process can be thoroughly removed, the phenomenon that the dust overflows from the feeding pipe is avoided, and therefore the dust falling effect is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust reduction during biomass particle processing, in particular to a device for dust reduction during biomass particle processing. Background Art

[0002] Biomass pellets are a type of granular fuel made from biomass materials such as agricultural and forestry waste through processes such as crushing, mixing, and extrusion. These biomass materials usually include wood, crop straw, etc. When processing biomass pellets, the crushing, drying, and mixing of raw materials will generate a large amount of dust. Therefore, a dust removal device is required to remove the dust generated during the crushing process.

[0003] A Chinese patent with announcement number CN211159141U discloses a dust reduction device for biomass pellet fuel processing, which relates to the field of biomass pellet fuel processing. In view of the problem that the existing raw materials of biomass pellet fuel are prone to air pollution during processing, the following solution is proposed, which includes a rotating base, a lifting platform is fixedly installed at the middle position of the top of the rotating base, and a dust removal pipe is welded to the top of the lifting platform, a dust collecting box and a liquid collecting box are welded to the top of the rotating base, and the dust collecting box and the liquid collecting box are respectively located on both sides of the lifting platform; the utility model has a novel structure, and the device can effectively reduce dust and purify the air within different ranges, and can perform dust removal operations on the filter plate at any time, thereby improving the dust reduction efficiency of the device.

[0004] In the existing biomass pellet processing dust removal device, during the material crushing process, although a dust removal device is used for dust removal, dust will still overflow from the feed port. Moreover, the dust suction port of the dust removal device is far away from the feed port, and the dust overflowing from the feed port cannot be sucked away in a timely and effective manner, thereby reducing the dust removal effect and affecting the air environment of the working surface. Therefore, a biomass pellet processing dust reduction device is proposed to address the above problems. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art and solve the problems raised by the above-mentioned background technology, the utility model proposes a biomass particle processing dust reduction device.

[0006] The technical solution adopted by the utility model to solve its technical problems is: the biomass particle processing dust reduction equipment described in the utility model comprises a support frame; a crushing tank is fixedly connected to the support frame, the bottom port of the crushing tank is connected to a hollow tank, the top of the crushing tank is equipped with a first motor, the output end of the first motor is connected to a rotating column, a first crushing blade is fixed on the outer surface of the rotating column, a total of a plurality of second crushing blades are fixed on the inner wall of the crushing tank, and the first crushing blade and the second crushing blade are staggered, a fan is set on the upper end of the rotating column, an annular pipe is fixed on the inner wall of the crushing tank, a plurality of nozzles are equipped on the annular pipe, a water pipe is connected to the annular pipe, and the other end of the water pipe is arranged on the outside of the crushing tank, the bottom end of the hollow tank is fixedly connected to a cylinder, and the bottom of the circumferential surface of the cylinder is fixed The side is fixedly connected to the bottom end of the support frame, and a fixed hollow tube is connected to the cylinder, and a cloth bag is installed on the fixed hollow tube. An air pipe channel is connected between the cloth bag and the hollow tank. When the material is processed and crushed, the first motor is started to make the rotating column drive the fan and the first crushing blade to rotate. Through the high-speed rotation of the first crushing blade and the cooperation of the second crushing blade, the material can be crushed. At the same time, the dust can be reduced by the spraying of the nozzle, and the rotation of the fan generates a downward airflow, so that the crushed material particles fall into the cylinder, and finally are extruded and formed through the extruder. The dust that has not been cleaned will flow into the cloth bag through the air pipe channel for collection, so that the dust generated in the crushing process can be thoroughly removed, avoiding overflow from the feed pipe, thereby greatly improving the dust reduction effect.

[0007] Preferably, a pneumatic cylinder is installed on the cylinder body, and the active end of the pneumatic cylinder is equipped with a pneumatic rod, and the top of the pneumatic rod is installed with a lifting block, and a scraper ring is fixed on the lifting block, and the scraper ring is set on the cloth bag. When the device is used, the pneumatic cylinder is operated to make the pneumatic rod drive the lifting block to move up or down, and then the scraper ring moves up and down along the cloth bag, so that the straw impurities intercepted in the cloth bag can be scraped off and fall into the cylinder body through the fixed hollow tube, which is convenient for subsequent extrusion molding of other straw raw materials, thereby reducing the waste of straw raw materials.

[0008] Preferably, the crushing tank is connected to a feed pipe, the bottom end of the feed pipe is provided with a through hole, and a semi-cylinder is estimated to be provided at the port of the through hole, a second motor is installed at one end of the semi-cylinder, and a rotating rod is installed at the output end of the second motor, a first spiral conveying blade is fixed to the outer surface of the rotating rod, and the first spiral conveying blade is arranged in the semi-cylinder, and a plurality of tube holes are provided at the top end of the feed pipe, a plurality of cavity tubes are inserted in each tube hole, and the bottom end of each cavity tube is connected with a nozzle, and the bottom ends of the plurality of cavity tubes are fixedly connected with an L-shaped water pipe. When processing the material, the material is first put into the crushing tank through the feed pipe. During the feeding process, the second motor is started to rotate the first spiral conveying blade, so that the material can be stirred and tossed, and the material can be preliminarily dusted by spraying through the nozzle, saving time for subsequent dust reduction operations.

[0009] Preferably, an extrusion head is provided at one end of the cylinder, and a third motor is installed at the other end of the cylinder. The output end of the third motor is connected to a rotating shaft, and a second spiral conveying blade is fixed to the outer surface of the rotating shaft. When the device is used, the third motor is started to rotate the second spiral conveying blade, thereby being able to convey and extrude the crushed material that falls into the cylinder, and extrude it into granular fuel through the extrusion head.

[0010] The utility model is beneficial in that:

[0011] 1. When the utility model processes and crushes materials, the first motor is started to make the rotating column drive the fan and the first crushing blade to rotate. The high-speed rotation of the first crushing blade, in cooperation with the second crushing blade, can crush the materials. At the same time, the spraying of the nozzle can reduce the dust. The rotation of the fan generates a downward airflow, so that the crushed material particles fall into the cylinder and are finally extruded through the extruder. The dust that is not removed will flow into the cloth bag through the air pipe channel for collection, so that the dust generated in the crushing process can be completely removed and the phenomenon of overflow from the feed pipe can be avoided, thereby greatly improving the dust reduction effect.

[0012] 2. When processing materials, the utility model first puts the materials into the crushing tank through the feeding pipe. During the feeding process, the second motor is started to rotate the first spiral conveying blade, thereby stirring and flipping the materials, and spraying the materials through the nozzle to perform preliminary dust reduction, saving time for subsequent dust reduction operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0014] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the dust suppression device;

[0015] Figure 2 It is a schematic diagram of the partial three-dimensional structure of the dust suppression device;

[0016] Figure 3 It is a schematic diagram of the three-dimensional structure of the crushing tank, hollow tank and cylinder;

[0017] Figure 4 It is a schematic diagram of the cutaway three-dimensional structure of a crushing tank and a hollow tank;

[0018] Figure 5 It is a schematic diagram of the three-dimensional structure of the feeding mechanism.

[0019] In the figure: 1. Support frame; 2. Crushing tank; 3. Hollow tank; 4. First motor; 5. Rotating column; 6. First crushing blade; 7. Second crushing blade; 8. Fan; 9. Annular pipe; 10. Nozzle; 11. Cylinder; 12. Fixed hollow tube; 13. Cloth bag; 14. Air pipe channel; 15. Pneumatic cylinder; 16. Pneumatic rod; 17. Lifting block; 18. Scraper ring; 19. Feed pipe; 20. Semi-cylinder; 21. Second motor; 22. First spiral conveying blade; 23. Cavity tube; 24. Nozzle; 25. L-shaped water pipe; 26. Extruder head; 27. Third motor; 28. Rotating shaft; 29. Second spiral conveying blade. DETAILED DESCRIPTION

[0020] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figure 1-4As shown, a biomass particle processing dust reduction equipment includes a support frame 1; a crushing tank 2 is fixedly connected to the support frame 1, the bottom port of the crushing tank 2 is connected to a hollow tank 3, a first motor 4 is installed on the top of the crushing tank 2, the output end of the first motor 4 is connected to a rotating column 5, a first crushing blade 6 is fixed on the outer surface of the rotating column 5, a plurality of second crushing blades 7 are fixed on the inner wall of the crushing tank 2, and the first crushing blade 6 and the second crushing blade 7 are staggered, a fan 8 is set on the upper end of the rotating column 5, an annular pipe 9 is fixed to the inner wall of the crushing tank 2, a plurality of nozzles 10 are equipped on the annular pipe 9, a water pipe is connected to the annular pipe 9, and the other end of the water pipe is arranged on the outside of the crushing tank 2, a cylinder 11 is fixed to the bottom end of the hollow tank 3, and the bottom side of the circumferential surface of the cylinder 11 is fixed to the bottom end of the support frame 1, and a fixed hollow pipe 12 is connected to the cylinder 11 A cloth bag 13 is installed on the fixed hollow tube 12, and an air pipe channel 14 is connected between the cloth bag 13 and the hollow tank 3; when the material is processed and crushed, the first motor 4 is started to make the rotating column 5 drive the fan 8 and the first crushing blade 6 to rotate. Through the high-speed rotation of the first crushing blade 6, with the cooperation of the second crushing blade 7, the material can be crushed. At the same time, the dust can be reduced by spraying the nozzle 10, and the rotation of the fan 8 generates a downward airflow, so that the crushed material particles fall into the cylinder 11 and are finally extruded into shape through the extruder 26. The dust that has not been cleaned up will flow into the cloth bag 13 through the air pipe channel 14 for collection, so that the dust generated in the crushing process can be thoroughly removed, avoiding overflow from the feed pipe 19, thereby greatly improving the dust reduction effect.

[0022] A pneumatic cylinder 15 is installed on the cylinder 11, and the active end of the pneumatic cylinder 15 is equipped with a pneumatic rod 16. The top of the pneumatic rod 16 is installed with a lifting block 17, and a scraper ring 18 is fixed to the lifting block 17, and the scraper ring 18 is sleeved on the cloth bag 13; when using the device, the pneumatic cylinder 15 is operated to make the pneumatic rod 16 drive the lifting block 17 to move up or down, and then make the scraper ring 18 move up and down along the cloth bag 13, so that the straw impurities intercepted in the cloth bag 13 can be scraped off and fall into the cylinder 11 through the fixed hollow tube 12, so as to facilitate the subsequent extrusion molding of other straw raw materials, thereby reducing the waste of straw raw materials.

[0023] See also Figure 5As shown, the crushing tank 2 is connected to a feed pipe 19, and a through hole is provided at the bottom end of the feed pipe 19. A semi-cylinder 20 is estimated to be provided at the end of the through hole. A second motor 21 is installed at one end of the semi-cylinder 20, and a rotating rod is installed at the output end of the second motor 21. A first spiral conveying blade 22 is fixed to the outer surface of the rotating rod, and the first spiral conveying blade 22 is arranged in the semi-cylinder 20. A plurality of tube holes are provided at the top of the feed pipe 19, each of which is interspersed with a plurality of cavity tubes 23, and the bottom end of each cavity tube 23 is connected to a nozzle 24, and the bottom ends of the plurality of cavity tubes 23 are fixedly connected with an L-shaped water pipe 25; when processing the material, the material is first put into the crushing tank 2 through the feed pipe 19. During the feeding process, the second motor 21 is started to rotate the first spiral conveying blade 22, thereby stirring and flipping the material, and spraying the material through the nozzle 24 to perform preliminary dust reduction, saving time for subsequent dust reduction operations.

[0024] See also Figure 3 As shown, an extrusion head 26 is installed at one end of the cylinder 11, and a third motor 27 is installed at the other end of the cylinder 11. The output end of the third motor 27 is connected to a rotating shaft 28, and a second spiral conveying blade 29 is fixed to the outer surface of the rotating shaft 28; when the device is used, the third motor 27 is started to rotate the second spiral conveying blade 29, thereby being able to convey and extrude the crushed material falling into the cylinder 11, and extrude it into granular fuel through the extrusion head 26.

[0025] Working principle: Due to the existing biomass pellet processing dust removal device, during the material crushing process, although the dust removal device is used for dust removal, dust will still overflow from the feed port, and the dust suction port of the dust removal device is far away from the feed port, and the dust overflowing from the feed port cannot be sucked away in time and effectively, thereby reducing the dust removal effect and affecting the air environment of the working surface; therefore, in response to the above problems, a biomass pellet processing dust reduction device is proposed; when processing the material, first, the material is fed into the crushing tank 2 through the feed pipe 19. During the feeding process, the second motor 21 is started to rotate the first spiral conveying blade 22, and then the material can be stirred and turned, and the material can be sprayed by the nozzle 24 to perform preliminary dust reduction on the material, saving time for subsequent dust reduction operations. When processing and crushing the material, the first motor 4 is started to make the rotating column 5 drive the fan 8 and the first crushing blade 6 to rotate, and the first crushing blade The high-speed rotation of the fan 8, in cooperation with the second crushing blade 7, can crush the material. At the same time, the dust can be reduced by spraying the nozzle 10, and the rotation of the fan 8 generates a downward airflow, so that the crushed material particles fall into the cylinder 11 and are finally extruded through the extruder 26. The dust that is not cleaned up will flow into the bag 13 through the air pipe channel 14 for collection, so that the dust generated in the crushing process can be thoroughly removed and overflow from the feed pipe 19 can be avoided, thereby greatly improving the dust reduction effect; the pneumatic cylinder 15 is operated to make the pneumatic rod 16 drive the lifting block 17 to move up or down, and then the scraper ring 18 moves up and down along the bag 13, so that the straw impurities intercepted in the bag 13 can be scraped off and dropped, and dropped into the cylinder 11 through the fixed hollow tube 12, so as to be convenient for subsequent extrusion molding of other straw raw materials, thereby reducing the waste of straw raw materials.

[0026] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0027] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. A biomass pellet processing dust reduction device, characterized by: The invention comprises a support frame (1); a crushing tank (2) is fixedly connected to the support frame (1); the bottom port of the crushing tank (2) is connected to a hollow tank (3); a first motor (4) is installed on the top of the crushing tank (2); the output end of the first motor (4) is connected to a rotating column (5); a first crushing blade (6) is fixed on the outer surface of the rotating column (5); a plurality of second crushing blades (7) are fixed on the inner wall of the crushing tank (2), and the first crushing blades (6) and the second crushing blades (7) are staggered; a fan (8) is mounted on the upper end of the rotating column (5); the crushing An annular tube (9) is fixedly connected to the inner wall of the tank (2), and a plurality of nozzles (10) are installed on the annular tube (9). A water pipe is connected to the annular tube (9), and the other end of the water pipe is arranged on the outside of the crushing tank (2). The bottom end of the hollow tank (3) is fixedly connected to a cylinder (11), and the bottom side of the circumferential surface of the cylinder (11) is fixedly connected to the bottom end of the support frame (1). A fixed hollow tube (12) is connected to the cylinder (11), and a cloth bag (13) is installed on the fixed hollow tube (12). An air pipe channel (14) is connected between the cloth bag (13) and the hollow tank (3).

2. The biomass particle processing dust reduction equipment according to claim 1, characterized in that: A pneumatic cylinder (15) is installed on the cylinder (11), a pneumatic rod (16) is installed on the active end of the pneumatic cylinder (15), a lifting block (17) is installed on the top end of the pneumatic rod (16), a scraper ring (18) is fixed on the lifting block (17), and the scraper ring (18) is sleeved on the cloth bag (13).

3. The biomass particle processing dust reduction equipment according to claim 1, characterized in that: The crushing tank (2) is connected to a feed pipe (19), a through hole is provided at the bottom end of the feed pipe (19), a semi-cylinder (20) is estimated to be provided at the end of the through hole, a second motor (21) is installed at one end of the semi-cylinder (20), a rotating rod is installed at the output end of the second motor (21), a first spiral conveying blade (22) is fixed on the outer surface of the rotating rod, and the first spiral conveying blade (22) is arranged in the semi-cylinder (20).

4. The biomass particle processing dust reduction equipment according to claim 3, characterized in that: The top end of the feed pipe (19) is provided with a plurality of tube holes, each of which is penetrated by a plurality of cavity tubes (23), the bottom end of each cavity tube (23) is connected to a nozzle (24), and the bottom ends of the plurality of cavity tubes (23) are fixedly connected with an L-shaped water pipe (25).

5. The biomass particle processing dust reduction equipment according to claim 1, characterized in that: An extrusion head (26) is provided at one end of the barrel (11), and a third motor (27) is installed at the other end of the barrel (11).

6. The biomass particle processing dust reduction equipment according to claim 5, characterized in that: The output end of the third motor (27) is connected to a rotating shaft (28), and a second spiral conveying blade (29) is fixed to the outer surface of the rotating shaft (28).

Citation Information

Patent Citations

  • Dust falling device for biomass granular fuel processing

    CN211159141U