Insulating powder encapsulating device for new energy automobile component

By designing an automated component flip device, the operation troubles and position differences caused by manual flip during the encapsulation of components of new energy vehicles are solved, and the encapsulation efficiency is improved.

CN223234101UActive Publication Date: 2025-08-19JIANGSU JIANGNAN INSULATING POWDER CO LTD
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Patent Information

Application Number
CN202421936495.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-08-19
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The existing insulating powder encapsulation devices of new energy vehicles need to be manually turned over when encapsulating in batches, resulting in troublesome operation and may affect the encapsulation effect.

Method used

A device including a processing box, a powder storage box, a spray tube, a gear, a rack, a mounting plate, a screw and a clamp are designed to automatically turn the components through motor drive to ensure that each surface is evenly enclosed.

Benefits of technology

The automatic flip of components is realized, the encapsulation efficiency is improved, and the position difference caused by manual flip is avoided affecting the encapsulation effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of new energy automobiles, in particular to a new energy automobile component insulation powder packaging device which comprises a processing box, one side of the processing box is fixedly connected with a plurality of powder storage boxes, one end of each powder storage box is fixedly connected with a spraying pipe fixedly connected with the processing box in an inserted mode, and the other end of each powder storage box is fixedly connected with a spraying head. One side of the processing box is slidably connected with a plurality of baffles which are used for sealing the material taking and placing opening of the processing box and correspond to the spraying pipes in position, the lower side of the processing box is rotatably connected with a gear driven by a third motor to rotate, and the two sides of the gear are engaged with two racks which are arranged in an oblique symmetry mode; the side faces of the two racks are fixedly connected with a plurality of containing frames corresponding to the spraying pipes in position, and the containing frames on the two racks are symmetrically arranged with the spraying pipes as the center. The device has the beneficial effects that through the combination of a plurality of components, a plurality of components can be turned over at the same time very conveniently, and the encapsulating efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of new energy vehicles, in particular to an insulating powder encapsulation device for components of new energy vehicles. Background Art

[0002] New energy vehicle components refer to the various electronic components that constitute the core systems and key components of new energy vehicles.

[0003] At present, after components are processed and formed, encapsulation devices are often used to fix insulating powder on the surface of the components to improve the components' own protection and allow the components to continue to work in harsh environments.

[0004] However, when the insulating powder encapsulation device for new energy vehicle components in the prior art performs insulating powder encapsulation work on components in batches, usually after one side of the component is coated, it is manually turned over to perform encapsulation work on the other sides. However, turning over a large number of components one by one is not only very troublesome, but may also cause differences in the position of the components after turning over and the spray tube, thereby affecting the encapsulation effect. For this reason, the utility model proposes an insulating powder encapsulation device for new energy vehicle components to solve the above problem. Utility Model Content

[0005] The purpose of the utility model is to provide an insulating powder encapsulating device for new energy vehicle components, so as to solve the problem that the insulating powder encapsulating device in the prior art proposed in the above background technology requires manual turning over to perform encapsulation work on other sides when encapsulating components in batches, which is not only very troublesome but may also cause the position of the components after turning over to be different from the spray tube, affecting the encapsulation effect.

[0006] To achieve the above objectives, the present invention provides the following technical solution: an insulating powder encapsulating device for new energy vehicle components, the insulating powder encapsulating device for new energy vehicle components comprising:

[0007] Processing box, one side of the processing box is fixedly connected with a plurality of powder storage boxes, one end of the powder storage box is fixedly connected with a spraying pipe inserted and fixed with the processing box, one side of the processing box is slidably connected with a plurality of baffles for closing the material loading and unloading opening of the processing box and corresponding to the position of the spraying pipe, the lower side of the processing box is rotatably connected with a gear driven by a third motor, both sides of the gear are engaged with two obliquely symmetrically arranged racks, both sides of the two racks are fixedly connected with a plurality of placement racks corresponding to the position of the spraying pipe, and the placement racks on the two racks are symmetrically arranged with the spraying pipe as the center. Both ends of the processing box are rotatably connected with mounting disks, one end of one of the mounting disks is fixedly connected with a first motor and the other end of the first motor is rotatably connected with a lead screw driven by a second motor. Two sections of thread grooves with opposite directions and symmetrically arranged are formed on the side of the lead screw, and two symmetrically arranged mounting rods are threadedly sleeved on the side of the lead screw. A plurality of clamping plates corresponding to the gap positions between the placement racks are fixedly connected to the side of the mounting rod, and a plurality of clamping plates are all arranged in a "V" shape.

[0008] Preferably, one side of the baffle is fixedly connected with a handle, and the other side of the baffle is fixedly connected with a slide bar arranged in a "T" shape, and the slide bar is slidably inserted into the processing box.

[0009] Preferably, one end of the mounting disk is fixedly connected with a connecting shaft rod, and a positioning block is fixedly connected to the side of the connecting shaft rod. Both the connecting shaft rod and the positioning block are rotatably connected to the processing box, and one of the connecting shaft rods is fixedly connected with the first motor.

[0010] Preferably, two symmetrically arranged convex plates are fixedly connected to one side of one of the mounting disks. The lead screw is rotatably connected with the two convex plates, and one end of the lead screw is fixedly connected with a fixing block for restricting the sliding of the lead screw.

[0011] Preferably, both ends of the mounting rod are fixedly connected with sliders, one of the sliders is threadedly sleeved on the lead screw, and a chute is formed on one side of the mounting disk. The two sliders are respectively slidably connected to the two mounting disks in the chute.

[0012] Preferably, the mounting rod is arranged in a "C" shape, and a plurality of extension rods are fixedly connected to one side of the mounting rod. The extension rods are fixedly connected with the clamping plates.

[0013] Compared with the prior art, the beneficial effects of the present utility model are:

[0014] This device rotates the installation screw on the side of the mounting plate. The side of the screw is provided with two sections of symmetrically arranged and oppositely directed threads. Two symmetrically arranged mounting rods are threadedly sleeved on the screw. Therefore, when the No. 2 motor drives the screw to rotate, it can drive the two mounting rods to slide relative to each other. The sliding mounting rod can drive multiple clamps on the mounting rod to slide and clamp the components placed on the placement rack. Then, the No. 3 motor rotates to drive the gear to rotate, thereby controlling the two racks to slide relative to each other. When the rack slides, it will drive the two placement racks of the same group to slide away from the components. At this time, the No. 1 motor controls the rotation of the mounting plate, and the rotation of the mounting plate will drive The screw rod, mounting rod and clamping plate are all rotated at a fixed angle to turn the components over, and then the placement rack is reset to restore the support of the placement rack for the components, and then the clamping plate is reset to release the clamping of the components. Then the mounting plate is rotated to drive the screw rod, mounting rod and clamping plate to reset, and the turning over of multiple components can be completed. It is very convenient and can greatly improve the processing efficiency. This also solves the problem that when the insulating powder encapsulation device in the prior art performs batch encapsulation of components, manual turning is required to perform encapsulation of other sides. It is not only very troublesome but may also cause the position difference between the component after turning over and the spray tube to affect the encapsulation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a side sectional schematic diagram of the processing box structure of the utility model;

[0017] Figure 3 This is a side view of the processing box structure of the utility model;

[0018] Figure 4 This is a side view of the internal structure of the processing box of the utility model;

[0019] Figure 5 This is a side view of the baffle structure of the utility model;

[0020] Figure 6 This is a side view of the mounting rod structure of the utility model;

[0021] Figure 7 This is a side connection diagram of the placement rack and rack structure of the utility model.

[0022] In the figure: 1. Processing box; 2. Powder storage box; 21. Spray tube; 3. Baffle; 31. Handle; 32. Slide; 4. Placement rack; 5. Mounting plate; 51. Motor No. 1; 52. Connecting shaft; 53. Positioning block; 54. Protruding plate; 55. Slide; 6. Screw; 61. Motor No. 2; 7. Mounting rod; 71. Slider; 8. Clamp; 81. Extension rod; 9. Gear; 91. Motor No. 3; 92. Rack. DETAILED DESCRIPTION

[0023] In order to clearly and completely describe the objectives and technical solutions of the present invention and make the advantages more clearly understood, the embodiments of the present invention are further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, not all of them, and are only used to explain the embodiments of the present invention, not to limit the embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figures 1 to 7 , the utility model provides a technical solution:

[0025] Embodiment 1, a new energy vehicle component insulation powder sealing device, the new energy vehicle component insulation powder sealing device includes: a processing box 1.

[0026] Specifically, one side of the processing box 1 is fixedly connected with a plurality of powder storage boxes 2, which store an appropriate amount of insulating powder. One end of the powder storage box 2 is fixedly connected with a spray tube 21 that is plugged and fixed to the processing box 1. The insulating powder in the powder storage box 2 will be encapsulated on the components from the spray tube 21. One side of the processing box 1 is slidably connected with a plurality of baffles 3 for closing the material taking and discharging port of the processing box 1 and corresponding to the position of the spray tube 21. The baffle 3 can prevent debris from entering the inner cavity of the processing box 1 and affecting the encapsulation work. The lower side of the processing box 1 is rotatably connected with a gear 9 driven by the No. 3 motor 91. Two racks 92 are meshed on both sides of the gear 9 and are arranged in an obliquely symmetrical manner. The sides of the two racks 92 are fixedly connected with a plurality of placement racks 4 corresponding to the positions of the spray tube 21. The placement racks 4 on the two racks 92 are symmetrically arranged with the spray tube 21 as the center. The No. 3 motor 91 drives the gear 9 to rotate, thereby controlling the rack 92 to make relative sliding motion, thereby driving the two placement racks 4 to slide. After that, the support for the components is released to prevent the placement rack 4 from interfering with the rotation of the components. Both ends of the processing box 1 are rotatably connected to the mounting plates 5, one end of which is fixedly connected to the No. 1 motor 51 and the other end of the No. 1 motor 51 is rotatably connected to the screw rod 6 driven by the No. 2 motor 61. The No. 1 motor 51 controls the rotation of the mounting plate 5 to drive the other components installed on the mounting plate 5 to rotate together, thereby turning the components over. The side of the screw rod 6 is provided with two sections of threaded grooves in opposite directions and symmetrically arranged. The side of the screw rod 6 is threadedly sleeved with two symmetrically arranged mounting rods 7. The side of the mounting rod 7 is fixedly connected with multiple splints 8 corresponding to the notch positions between the placement racks 4. After the No. 2 motor 61 controls the rotation of the screw rod 6, it will control the mounting rod 7 and the splint 8 to make relative sliding movements, so that the splint 8 clamps and fixes the components on the placement rack 4. Multiple splints 8 are all arranged in a "V" shape, which allows the splint 8 to adapt to components of various sizes.

[0027] In order to ensure the stability of the baffle 3, the baffle 3 of the present application is fixedly connected to a handle 31 on one side, and the handle 31 can facilitate the control of the sliding of the baffle 3. The other side of the baffle 3 is fixedly connected to a slide bar 32 arranged in a "T" shape. The slide bar 32 can ensure the sliding of the baffle 3 while preventing the baffle 3 from directly detaching from the processing box 1. The slide bar 32 and the processing box 1 are slidably plugged in, and the baffle 3 will close the material taking and discharging port of the processing box 1 under the action of its own weight.

[0028] In order to ensure the stability of the mounting disk 5, one end of the mounting disk 5 of the present application is fixedly connected to a connecting shaft 52, and the side of the connecting shaft 52 is fixedly connected to a positioning block 53. The connecting shaft 52 and the positioning block 53 are both rotatably connected to the processing box 1, and one of the connecting shafts 52 is fixedly connected to the No. 1 motor 51. The connecting shaft 52 and the positioning block 53 can ensure that the mounting disk 5 is rotatably installed on the processing box 1 while preventing the mounting disk 5 from sliding.

[0029] For the convenience of installing the lead screw 6, two symmetrically arranged convex plates 54 are fixedly connected to one side of one of the mounting disks 5 of the present application. The lead screw 6 and the two convex plates 54 are rotatably connected, and a fixing block for restricting the sliding of the lead screw 6 is fixedly connected to one end of the lead screw 6. The convex plates 54 can provide sufficient installation space to enable the mounting rod 7 to be better installed on the lead screw 6.

[0030] For the convenience of installing the mounting rod 7, sliding blocks 71 are fixedly connected to both ends of the mounting rod 7 of the present application. One of the sliding blocks 71 is threadedly sleeved on the lead screw 6, which can facilitate the lead screw 6 to control the two mounting rods 7 to make relative sliding movements. A sliding groove 55 is provided on one side of the mounting disk 5, and the two sliding blocks 71 are respectively slidably connected to the two mounting disks 5 in the sliding groove 55, which can restrict the rotation of the mounting rod 7 and ensure that the mounting rod 7 only makes sliding movements.

[0031] For the better rotation of the mounting rod 7, the mounting rod 7 of the present application is arranged in a "C" shape, and a plurality of extension rods 81 are fixedly connected to one side of the mounting rod 7. The extension rods 81 are fixedly connected to the clamping plate 8, which can provide sufficient installation space for the clamping plate 8, thereby preventing the placement rack 4 from affecting the rotation of the mounting rod 7.

[0032] During actual implementation, first, let the second motor 61 control the rotation of the lead screw 6, so that the mounting rod 7 drives the clamping plate 8 to slide and then clamp and fix each component placed on each placement rack 4. Then, the third motor 91 drives the gear 9 to rotate to control the two racks 92 to make relative sliding movements, which can drive the placement rack 4 to slide away from the component. At this time, let the first motor 51 control the mounting disk 5 to rotate at an appropriate angle. The rotation of the mounting disk 5 will drive the lead screw 6, the mounting rod 7, the clamping plate 8 and other components mounted on the mounting disk 5 to rotate together, so as to turn over multiple components simultaneously, which is very convenient. After the components are turned over, first, let the placement rack 4 reset to provide support for the components again. Then, let the mounting rod 7 and the clamping plate 8 slide to release the restraint on the components. Then, the first motor 51 controls the mounting disk 5 to rotate and reset, and the work of turning over multiple components simultaneously can be completed, which is very convenient and greatly improves the encapsulation efficiency.

[0033] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An insulating powder encapsulation device for new energy vehicle components, characterized by: The insulating powder encapsulation device for new energy vehicle components includes: A processing box (1), on one side of the processing box (1), a plurality of powder storage boxes (2) are fixedly connected. One end of the powder storage box (2) is fixedly connected with a spraying pipe (21) inserted and fixed with the processing box (1). On one side of the processing box (1), a plurality of baffles (3) are slidably connected, which are used to close the material loading and unloading port of the processing box (1) and correspond to the position of the spraying pipe (21). On the lower side of the processing box (1), a gear (9) driven by a third motor (91) is rotatably connected. On both sides of the gear (9), two symmetrically arranged racks (92) are engaged. On the sides of the two racks (92), a plurality of placement racks (4) corresponding to the position of the spraying pipe (21) are fixedly connected. The placement racks (4) on the two racks (92) are symmetrically arranged with the spraying pipe (21) as the center. At both ends of the processing box (1), mounting disks (5) are rotatably connected. One end of one of the mounting disks (5) is fixedly connected with a first motor (51), and the other end of the first motor (51) is rotatably connected with a screw rod (6) driven by a second motor (61). On the side of the screw rod (6), two symmetrically arranged thread grooves with opposite directions are provided. On the side of the screw rod (6), two symmetrically arranged mounting rods (7) are threadedly sleeved. On the side of the mounting rod (7), a plurality of clamping plates (8) corresponding to the gap positions between the placement racks (4) are fixedly connected. The plurality of clamping plates (8) are all arranged in a "V" shape.

2. The insulating powder encapsulation device for new energy vehicle components according to claim 1, characterized in that: On one side of the baffle (3), a handle (31) is fixedly connected. On the other side of the baffle (3), a slide bar (32) arranged in a "T" shape is fixedly connected. The slide bar (32) is slidably inserted into the processing box (1).

3. The insulating powder encapsulation device for new energy vehicle components according to claim 1, characterized in that: One end of the mounting disk (5) is fixedly connected with a connecting shaft rod (52). On the side of the connecting shaft rod (52), a positioning block (53) is fixedly connected. The connecting shaft rod (52) and the positioning block (53) are both rotatably connected with the processing box (1). One of the connecting shaft rods (52) is fixedly connected with the first motor (51).

4. The insulating powder encapsulation device for new energy vehicle components according to claim 3, characterized in that: On one side of one of the mounting disks (5), two symmetrically arranged convex plates (54) are fixedly connected. The screw rod (6) is rotatably connected with the two convex plates (54), and one end of the screw rod (6) is fixedly connected with a fixing block for restricting the sliding of the screw rod (6).

5. The insulating powder encapsulation device for new energy vehicle components according to claim 4, characterized in that: Both ends of the mounting rod (7) are fixedly connected with sliders (71). One of the sliders (71) is threadedly sleeved with the screw rod (6). On one side of the mounting disk (5), a chute (55) is provided. The two sliders (71) are respectively slidably connected with the two mounting disks (5) in the chute (55).

6. The insulating powder encapsulation device for new energy vehicle components according to claim 5, characterized in that: The mounting rod (7) is arranged in a "C" shape, and on one side of the mounting rod (7), a plurality of extension rods (81) are fixedly connected. The extension rods (81) are fixedly connected with the clamping plates (8).