Insulating paint coating equipment for alloy copper wire preparation
By designing an adjustable guide roller and pressure seat structure, the problem of unadjustable tensioning effect in alloy copper wire coating equipment is solved, and the uniform coating and drying of insulating paint is achieved, and the conductive properties and corrosion resistance of alloy copper wire are improved.
Patent Information
- Application Number
- CN202422277535.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-19
AI Technical Summary
Existing alloy copper wire coating equipment cannot adjust the tensioning effect according to different coating processes, resulting in uneven and unstable coating.
An insulating paint coating device including a vertical support frame, a guide roller, a pressure seat body, etc. is designed. By adjusting the angle of the guide roller and the height of the pressure seat body, stable support and uniform coating of the alloy copper wire is achieved, and drying is performed through a hot air fan.
The uniformity and stability of the insulating paint coating on the surface of the alloy copper wire is achieved, the coating effect is improved, and the conductivity and corrosion resistance of the alloy copper wire is ensured.
Smart Images

Figure CN223234198U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of alloy copper wire preparation, in particular to an insulating varnish coating device for alloy copper wire preparation. Background Art
[0002] High-frequency alloy copper wire is typically treated with coating, oxidation, and alloying to improve its conductivity, corrosion resistance, and mechanical strength to meet the requirements of high-frequency applications. Coating is a common surface treatment for copper wire. By applying a layer of insulating or conductive material to the copper wire surface, the corrosion resistance of the wire can be improved.
[0003] During the coating process, the alloy copper wire needs to be supported and tensioned. However, the tensioning effect is different in different coating processes, and the conventional coating structure is generally not adjustable. In order to adapt to the different coating processes in the gold copper wire production process, it is necessary to improve the existing coating equipment. Summary of the Invention
[0004] The purpose of the utility model is to provide an insulating varnish coating device for preparing alloy copper wire, so as to solve the above-mentioned defects caused by the prior art.
[0005] An insulating varnish coating device for preparing alloy copper wires includes an operating platform and a cover body. The bottom end of the operating platform is connected to a liquid storage tank body. A conveying mechanism is provided on one side of the operating platform. The conveying mechanism conveys the alloy copper wires to be processed longitudinally, and then transfers the coated alloy copper wires during the coating process on the surface of the alloy copper wires. A cover body is provided directly above the operating platform. A coating mechanism is provided inside the cover body. The coating mechanism adjusts the coating depth according to the number or diameter of the alloy copper wires and dries the coated copper wires at the same time.
[0006] Preferably, the conveying mechanism includes a vertical support frame, a support arm, a guide roller, a material roller, a storage roller and a motor. The vertical support frame is symmetrically arranged on both sides of the operating platform. One group of outer bearings of the vertical support frame is connected to both sides of the material roller, another group of outer bearings of the vertical support frame is connected to one side of the storage roller, and another group of one side of the vertical support frame is connected to the motor.
[0007] Preferably, the vertical support frame is connected to one side of the storage roller via a motor connected to one side.
[0008] Preferably, the coating mechanism includes a cover body, a threaded rod, a hot air blower, a pressure seat body, a pressure roller and a guide rod. The top end of the cover body is connected with a threaded rod, the top end of the cover body is connected with a hot air blower, the bottom end of the threaded rod is connected with a pressure seat body, the bottom end of the pressure seat body is symmetrically provided with a pressure roller, the outer side of the pressure seat body is rectangularly distributed with guide rods, and the bottom end of the guide rod is welded to the inside of the liquid storage tank body.
[0009] Preferably, the cover body is connected to the top bearing of the pressure seat body through a threaded rod.
[0010] Preferably, the pressure seat is connected to the interior of the cover body through guide rods that are symmetrically arranged in a rectangular shape.
[0011] Compared with the prior art, the utility model has the following advantages:
[0012] 1. Through the design of the guide roller and the pressure seat structure, the guide roller and the support arm are first rotated on the outside of the vertical support frame, so that the angle of the guide roller can be adjusted. Together with the support roller, the alloy copper wire to be coated can be supported and tensioned. When it is actually necessary to coat the alloy copper wire, it passes through the bottom end of the guide roller. At the same time, the guide roller is used to lift the copper wire to facilitate the drying of the insulating paint on the surface of the copper wire.
[0013] 2. By rotating the threaded rod, the pressure seat is driven to move vertically downward, thereby applying pressure to multiple groups of alloy copper wires to ensure the stability of the alloy copper wires during transportation, and using the pressure roller provided below to press the alloy copper wires into the interior of the liquid storage tank, thereby effectively coating the surface of the alloy copper wires. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic structural diagram of the utility model as a whole when viewed from the front.
[0015] Figure 2 It is a schematic diagram of the side sectional structure of the cover body in the present utility model.
[0016] Figure 3 It is a schematic diagram of the descending structure of the pressure seat in the present utility model.
[0017] Figure 4 It is a side structural schematic diagram of the vertical support frame in the present utility model.
[0018] Figure 5 It is a schematic structural diagram of the side view of the pressure seat in the present invention.
[0019] in:
[0020] 1. Operating platform; 2. Liquid storage tank body; 3. Vertical support frame; 4. Support arm; 5. Guide roller; 6. Material roller; 7. Conveying mechanism; 8. Cover body; 9. Threaded rod; 10. Hot air blower; 11. Storage roller; 12. Motor; 13. Coating mechanism; 14. Pressure seat; 15. Pressing roller; 16. Guide rod. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0022] like Figures 1 to 5 As shown, an insulating varnish coating device for preparing alloy copper wire includes an operating platform 1 and a cover body 8. The bottom end of the operating platform 1 is connected with a liquid storage tank body 2. A conveying mechanism 7 is provided on one side of the operating platform 1. The conveying mechanism 7 conveys the alloy copper wire to be processed longitudinally, and then transfers the coated alloy copper wire during the coating process on the surface of the alloy copper wire. A cover body 8 is provided directly above the operating platform 1, and a coating mechanism 13 is provided inside the cover body 8. The coating mechanism 13 adjusts the coating depth according to the number or diameter of the alloy copper wire and dries the coated copper wire at the same time.
[0023] In this embodiment, the conveying mechanism 7 includes a vertical support frame 3, a support arm 4, a guide roller 5, a material roller 6, a storage roller 11 and a motor 12. The vertical support frame 3 is symmetrically arranged on both sides of the operating platform 1. One group of outer bearings of the vertical support frame 3 is connected to both sides of the material roller 6, and another group of outer bearings of the vertical support frame 3 is connected to one side of the storage roller 11. One side of another group of vertical support frames 3 is connected to the motor 12, and the guide roller 5 is driven to rotate through the support arm 4 to dynamically adjust the angle of the guide roller 5.
[0024] In this embodiment, the vertical support frame 3 is connected to one side of the take-up roller 11 via a motor 12 connected to one side. The motor 12 drives the take-up roller 11 to rotate, thereby controlling the take-up speed of the alloy copper wire.
[0025] In this embodiment, the coating mechanism 13 includes a cover body 8, a threaded rod 9, a hot air blower 10, a pressure seat body 14, a pressure roller 15 and a guide rod 16. The top of the cover body 8 is connected with the threaded rod 9, the top of the cover body 8 is connected with the hot air blower 10, the bottom end of the threaded rod 9 is connected with the pressure seat body 14, the bottom end of the pressure seat body 14 is symmetrically provided with a pressure roller 15, the outer side of the pressure seat body 14 is rectangularly distributed with a guide rod 16, the bottom end of the guide rod 16 is welded to the inside of the liquid storage tank body 2, and the coated alloy copper wire is subjected to a circulating heat drying treatment by the hot air blower 10.
[0026] In this embodiment, the cover body 8 is connected to the top bearing of the pressure seat body 14 through a threaded threaded rod 9. The threaded rod 9 is adjusted according to the diameter of the alloy copper wire to adjust the pressure force.
[0027] In this embodiment, the pressure seat 14 is connected to the interior of the cover 8 through a rectangular symmetrical guide rod 16. The height of the pressure seat 14 is adjusted by the guide rod 16 to meet the requirements of coating alloy copper wires of different diameters.
[0028] The practical application of this insulating varnish coating equipment for alloy copper wire preparation includes the following work contents:
[0029] Step 1: The operator first pulls the support arm 4 according to the guiding requirements of the alloy copper wire, so that the symmetrically arranged support arm 4 rotates outside the vertical support frame 3, and then adjusts the angle of the support arm 4 and the connected guide roller 5. The support arm 4 and the vertical support frame 3 are locked by bolts, and the material roller 6 guides multiple groups of alloy copper wires and presses them obliquely downward. Then, the multiple groups of alloy copper wires are inserted into the interior of the cover 8, so that the alloy copper wires are guided into the interior of the liquid reservoir body 2;
[0030] Step 2: At the same time, the support arms 4 of the other group are rotated outside the vertical support frames 3 of the other group, and then the support arms 4 are rotated obliquely upward. The support arms 4 of the other group are locked on both sides of the vertical support frames 3 of the other group by bolts. The coated alloy copper wire is guided by the guide roller 5 provided on the other side, and the head of the alloy copper wire is then wound on the surface of the receiving roller 11.
[0031] Step 3: Then, by rotating the threaded rod 9, the threaded rod 9 drives the pressure seat 14 to move vertically downward, and the outer side of the pressure seat 14 is vertically guided by the symmetrically arranged guide rods 16, so that the pressing roller 15 provided at the bottom end of the pressure seat 14 and the surface of the alloy copper wire are pressed, so that the alloy copper wire sinks into the inside of the insulating paint, and at the same time, the hot air blower 10 is turned on to heat the inside of the cover 8;
[0032] Step 4: Then turn on the motor 12, and use the motor 12 to drive the receiving roller 11 to rotate, and use the receiving roller 11 to receive the alloy copper wire that has been coated with insulating paint. At the same time, use two groups of guide rollers 5 to guide the insulating wire, and use the hot air blower 10 to dry the insulating paint that has been coated on the surface of the copper wire, and then use the receiving roller 11 to receive the dried insulated copper wire.
[0033] Therefore, the embodiments disclosed above are only illustrative in all respects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.
Claims
1. An insulating varnish coating device for preparing alloy copper wire, characterized by: The invention comprises an operating platform (1) and a cover (8), wherein the bottom end of the operating platform (1) is connected to a liquid storage tank (2), a conveying mechanism (7) is provided on one side of the operating platform (1), and the conveying mechanism (7) conveys the alloy copper wire to be processed longitudinally, and then transfers the coated alloy copper wire during the coating process on the surface of the alloy copper wire, and a cover (8) is provided directly above the operating platform (1), and a coating mechanism (13) is provided inside the cover (8), and the coating mechanism (13) adjusts the coating depth according to the number or diameter of the alloy copper wire and dries the coated copper wire at the same time.
2. The insulating varnish coating equipment for alloy copper wire preparation according to claim 1, characterized in that: The conveying mechanism (7) comprises a vertical support frame (3), a support arm (4), a guide roller (5), a material roller (6), a storage roller (11) and a motor (12); the vertical support frame (3) is symmetrically arranged on both sides of the operating platform (1); the outer bearings of one group of the vertical support frames (3) are connected to both sides of the material roller (6); the outer bearings of another group of the vertical support frames (3) are connected to one side of the storage roller (11); and one side of the other group of the vertical support frames (3) is connected to the motor (12).
3. The insulating varnish coating equipment for alloy copper wire preparation according to claim 2, characterized in that: The vertical support frame (3) is connected to one side of the storage roller (11) via a motor (12) connected to one side.
4. The insulating varnish coating equipment for alloy copper wire preparation according to claim 1, characterized in that: The coating mechanism (13) includes a cover body (8), a threaded rod (9), a hot air blower (10), a pressure seat body (14), a press roller (15) and a guide rod (16). The top end of the cover body (8) is connected to the threaded rod (9), the top end of the cover body (8) is connected to the hot air blower (10), the bottom end of the threaded rod (9) is connected to the pressure seat body (14), the bottom end of the pressure seat body (14) is symmetrically provided with a press roller (15), the outer side of the pressure seat body (14) is rectangularly distributed with a guide rod (16), and the bottom end of the guide rod (16) is welded to the inside of the liquid storage tank body (2).
5. The insulating varnish coating equipment for alloy copper wire preparation according to claim 4, characterized in that: The cover body (8) is connected to the top bearing of the pressure seat body (14) through a threaded rod (9) connected by threads.
6. The insulating varnish coating equipment for alloy copper wire preparation according to claim 4, characterized in that: The pressure seat (14) is connected to the interior of the cover (8) via a guide rod (16) that is symmetrically arranged in a rectangular shape.