High-precision plastic coating machine

By introducing mobile plates, fixed barrels, mobile racks, repair mechanisms and support mechanisms into high-precision plastic coating machines, the problem of uneven plastic coating at the ends of the steel wire rope is solved, and the efficiency and effect of the wire rope coating are improved.

CN223234280UActive Publication Date: 2025-08-19HEBEI AOFULONG ANTICORROSION TECH CO LTD
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Patent Information

Application Number
CN202422345026.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-08-19
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

When the existing high-precision plastic coating machine is applied to the end of the plastic wire rope, it is difficult for the plastic coating to adhere evenly, resulting in a reduction in the coating efficiency and effect.

Method used

A high-precision plastic coating machine is designed, including a mobile plate, a fixed barrel, a mobile rack, a repair mechanism, a moving mechanism and a support mechanism. The plastic at the end of the wire rope is repaired and shaped through the repair mechanism, and the mobile mechanism and the support mechanism are used to achieve precise plastic coating of the wire rope.

Benefits of technology

The efficiency and effect of wire rope coating is improved, ensuring that the plastic evenly covers the end of the wire rope, and improving the overall performance of the plastic coating machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plastic coating machines, and provides a high-precision plastic coating machine which comprises a plastic coating machine body and further comprises a moving plate, a fixed barrel, a moving frame, a repairing mechanism, a moving mechanism and a supporting mechanism, the moving plate is arranged on the plastic coating machine body in a sliding mode, the fixed barrel is arranged on the moving plate in a sliding mode, the moving frame is arranged on the moving plate in a sliding mode, and the repairing mechanism is arranged on the moving frame. The fixed barrel is arranged on the fixed frame, the repairing mechanism is arranged in the fixed barrel and used for repairing plastic at the end of the steel wire rope, the moving mechanism is arranged on the moving plate and used for driving the fixed barrel to move, and the supporting mechanism is arranged on the moving frame and used for supporting the steel wire rope. And one part of the end part of the steel wire rope can be uniformly coated with plastic, so that the plastic coating efficiency and effect of the steel wire rope are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of plastic coating machines, in particular to a high-precision plastic coating machine. Background Art

[0002] A high-precision plastic coating machine is a device that can accurately apply plastic coatings to various substrates. It mainly consists of a plastic coating machine body, a tension adjustment device, a feeding system, a heating system, and a cooling system. The high-precision plastic coating machine can also coat steel wire ropes. The steel wire rope coating can form a protective film to prevent corrosion, reduce wear, and extend service life.

[0003] When the existing high-precision plastic coating machine is coating the wire rope, the plastic is difficult to adhere evenly to the wire rope at the beginning of coating, or a large piece of plastic will be brought out from the end of the wire rope, which results in a part of the end of the wire rope not being evenly coated, thereby reducing the efficiency and effect of the plastic coating of the wire rope. Utility Model Content

[0004] The utility model provides a high-precision plastic coating machine, which solves the problem in the related art that a part of the end of the wire rope cannot be uniformly coated at the beginning of plastic coating, thereby reducing the plastic coating efficiency and effect of the wire rope.

[0005] The technical solution of the utility model is as follows: a high-precision plastic coating machine, comprising a plastic coating machine body, and further comprising: a movable plate, a fixed barrel, a movable frame, a repair mechanism, a movable mechanism and a supporting mechanism;

[0006] The movable plate is slidably arranged on the plastic coating machine body;

[0007] The fixed barrel is slidably arranged on the movable plate;

[0008] The movable frame is slidably arranged on the movable plate;

[0009] The repair mechanism is arranged in the fixed barrel and is used to repair the plastic at the end of the wire rope;

[0010] The moving mechanism is arranged on the moving plate and is used to drive the fixed barrel to move;

[0011] The supporting mechanism is arranged on the movable frame and is used for supporting the steel wire rope.

[0012] Preferably, the repair mechanism comprises: a repair cylinder, a repair plate, a rotating component and an injection molding component;

[0013] The repair barrel is rotatably connected in the fixed barrel;

[0014] There are multiple repair plates, and the multiple repair plates are fixedly connected in the repair tube;

[0015] The rotating assembly is arranged in the fixed barrel and is used to drive the repair barrel to rotate;

[0016] The injection molding assembly is arranged on a movable frame and is used for conveying plastic.

[0017] Furthermore, the rotating assembly includes: a gear ring, a driving gear and a first motor;

[0018] The gear ring is fixedly connected to the repair cylinder;

[0019] The driving gear is rotatably connected in the fixed barrel, and the driving gear is meshed with the gear ring;

[0020] The first motor is arranged on the fixed barrel, and the output end of the first motor is fixedly connected to the driving gear.

[0021] Furthermore, the injection molding assembly includes: a box body, a heating pipe, a delivery pump, a delivery pipe, a feeding pipe and a power assembly;

[0022] The box is fixedly connected to the mobile frame;

[0023] The heating tube is arranged in the box;

[0024] The delivery pump is arranged on the mobile frame, and the input end of the delivery pump is communicated with the box body;

[0025] The delivery pipe is connected to the repair cylinder;

[0026] The feeding pipe is connected between the output end of the delivery pump and the delivery pipe;

[0027] The power assembly is arranged on the fixed barrel and is used for driving the conveying pipe and the repairing cylinder to move.

[0028] As a further solution of the present application, the power assembly includes: a fixed plate, a conveying wheel and a second motor;

[0029] There are two fixing plates, both of which are fixedly connected to the fixed barrel;

[0030] There are two conveying wheels, both of which are rotatably connected between two fixed plates, and the conveying pipe is arranged between the two conveying wheels;

[0031] The second motor is arranged on one of the fixed plates, and an output end of the second motor is fixedly connected to one of the conveying wheels.

[0032] As a further solution of the present application, the moving mechanism includes: a moving screw and a third motor;

[0033] The movable screw is rotatably connected to the movable plate, the movable frame is provided with a screw hole, and the movable screw is threadedly connected in the screw hole;

[0034] The third motor is arranged on the movable plate, and the output end of the third motor is fixedly connected to the movable screw.

[0035] On the basis of the above solution, the support mechanism includes: a support frame and support wheels;

[0036] The support frame is fixedly connected to the mobile frame;

[0037] The support wheel is rotatably connected in the support frame.

[0038] Further on the basis of the above solution, two sliding rods are fixedly connected to the movable plate, two sliding holes are provided on the movable frame, and the two sliding rods are slidably arranged in the two sliding holes respectively.

[0039] As a preferred technical solution of the present application, two guide rods are fixedly connected to the coating machine body, and two movable rings are fixedly connected to the movable plate. The two movable rings are respectively slidably arranged on the two guide rods.

[0040] As a preferred technical solution of the present application, the plurality of repair plates are fixedly connected to the repair cylinder in an inclined state, and the delivery pipe is provided with a plurality of through slots matching the repair plates.

[0041] The working principle and beneficial effects of the utility model are as follows:

[0042] 1. In the present invention, the setting of the repair mechanism facilitates the repair and shaping of the missing plastic or excess plastic at the end of the wire rope.

[0043] 2. In the present invention, the setting of the moving mechanism facilitates driving the fixed barrel to move its position, thereby moving the supporting mechanism to the end of the wire rope to support the movement of the wire rope.

[0044] 3. In the utility model, the cooperation among the movable plate, the fixed barrel, the movable frame, the repair mechanism, the movable mechanism and the supporting mechanism facilitates the repair of the missing plastic at the end of the wire rope, and the excess plastic is removed and then shaped, thereby improving the efficiency and effect of the plastic coating of the wire rope. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0046] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0047] Figure 2This is a schematic structural diagram of the utility model from another angle;

[0048] Figure 3 This is a schematic structural diagram of a cross-section of a fixed barrel of the present invention;

[0049] Figure 4 For this utility model Figure 3 Schematic diagram of the locally enlarged structure at point A in the middle.

[0050] In the figure: 1. Plastic coating machine body; 2. Moving plate; 3. Fixed barrel; 4. Moving frame; 5. Repair barrel; 6. Repair plate; 7. Gear ring; 8. Driving gear; 9. First motor; 10. Box; 11. Heating tube; 12. Delivery pump; 13. Delivery tube; 14. Feeding tube; 15. Fixed plate; 16. Delivery wheel; 17. Second motor; 18. Moving screw; 19. Third motor; 20. Support frame; 21. Support wheel; 22. Slide rod; 23. Guide rod; 24. Moving ring. DETAILED DESCRIPTION

[0051] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0052] like Figures 1 to 4 As shown, this embodiment proposes a high-precision coating machine, including a coating machine body 1, and also includes: a movable plate 2, a fixed barrel 3, a movable frame 4, a repair mechanism, a movable mechanism and a supporting mechanism. The coating machine body 1 is fixedly connected to two guide rods 23, and the movable plate 2 is fixedly connected to two movable rings 24. The two movable rings 24 are slidably set on the two guide rods 23 respectively. The movable plate 2 is fixedly connected to two slide rods 22, and the movable frame 4 is provided with two slide holes. The two slide rods 22 are slidably set in the two slide holes respectively. The movable plate 2 is slidably set on the coating machine body 1, the fixed barrel 3 is slidably set on the movable plate 2, and the movable frame 4 is slidably set on the movable plate 2. Through the cooperation between the movable plate 2, the fixed barrel 3, the movable frame 4, the repair mechanism, the movable mechanism and the supporting mechanism, it is convenient to repair the missing plastic at the end of the wire rope, and the excess plastic is removed and shaped, thereby improving the coating efficiency and effect of the wire rope.

[0053] like Figures 1 to 4As shown, the repair mechanism is arranged in the fixed barrel 3, which is used to repair the plastic at the end of the wire rope. The repair mechanism includes: a repair barrel 5, a repair plate 6, a rotating component and an injection molding component. Multiple repair plates 6 are fixedly connected to the repair barrel 5 in an inclined state. A plurality of through grooves matching the repair plates 6 are opened on the conveying pipe 13. The repair barrel 5 is rotatably connected to the fixed barrel 3. There are multiple repair plates 6, and multiple repair plates 6 are fixedly connected to the repair barrel 5. The rotating component is arranged in the fixed barrel 3 for driving the repair barrel 5 to rotate. The injection molding component is arranged on the mobile frame 4 for conveying plastic. The rotating component includes: a gear ring 7, a driving gear 8 and a first motor 9. The ring 7 is fixedly connected to the repair barrel 5, the driving gear 8 is rotatably connected to the fixed barrel 3, the driving gear 8 is engaged with the gear ring 7, the first motor 9 is arranged on the fixed barrel 3, and the output end of the first motor 9 is fixedly connected to the driving gear 8. The injection molding component includes: a box body 10, a heating pipe 11, a delivery pump 12, a delivery pipe 13, a feeding pipe 14 and a power component. The box body 10 is fixedly connected to the mobile frame 4, the heating pipe 11 is arranged in the box body 10, the delivery pump 12 is arranged on the mobile frame 4, the input end of the delivery pump 12 is connected to the box body 10, the delivery pipe 13 is connected to the repair barrel 5, the feeding pipe 14 is connected between the output end of the delivery pump 12 and the delivery pipe 13, and the power component is arranged It is placed on the fixed barrel 3 and is used to drive the conveying pipe 13 and the repair barrel 5 to move. The power assembly includes: a fixed plate 15, a conveying wheel 16 and a second motor 17. There are two fixed plates 15, and the two fixed plates 15 are fixedly connected to the fixed barrel 3. There are two conveying wheels 16, and the two conveying wheels 16 are rotatably connected between the two fixed plates 15. The conveying pipe 13 is set between the two conveying wheels 16. The second motor 17 is set on one of the fixed plates 15. The output end of the second motor 17 is fixedly connected to one of the conveying wheels 16. Specifically, when the end of the wire rope is output from the plastic coating machine body 1, if the plastic at the end of the wire rope is missing, the operator will move the plate 2 Push it to the wire rope, extend the end of the wire rope into the repair barrel 5, and the second motor 17 driven by the fixed plate 15 drives the conveying wheel 16 to rotate, thereby driving the conveying pipe 13 to be inserted into the repair barrel 5. At this time, the repair plate 6 is inserted into the through groove opened on the conveying pipe 13, and the end of the wire rope is also in the conveying pipe 13. Then the plastic in the box 10 is extracted by the conveying pump 12, and the plastic is conveyed into the conveying exchange so that the plastic is coated on the end of the wire rope. After that, the conveying pipe 13 is retracted, and the drive gear 8 and the gear ring 7 are driven to rotate by the first motor 9, thereby driving the repair barrel 5 and the repair plate 6 to rotate, thereby shaping the plastic at the end of the wire rope.

[0054] like Figures 1 to 3As shown, the moving mechanism is arranged on the moving plate 2, for driving the fixed barrel 3 to move, the moving mechanism includes: a moving screw 18 and a third motor 19, the moving screw 18 is rotatably connected to the moving plate 2, a screw hole is opened on the moving frame 4, the moving screw 18 is threadedly connected in the screw hole, the third motor 19 is arranged on the moving plate 2, and the output end of the third motor 19 is fixedly connected to the moving screw 18, the supporting mechanism is arranged on the moving frame 4, for supporting the wire rope, the supporting mechanism includes: a supporting frame 20 and a supporting wheel 21, the supporting frame 20 is fixedly connected to the moving frame 4, and the supporting wheel 21 is rotatably connected in the support frame 20, specifically, after the end of the wire rope is repaired, the operator pulls back the moving plate 2, and drives the moving screw 18 to rotate by the third motor 19, thereby driving the moving frame 4 away from the wire rope, and moving the support frame 20 and the support wheel 21 to the bottom of the wire rope, thereby supporting the wire rope for transportation.

[0055] In this embodiment, when repairing the end of the wire rope, after the end of the wire rope is output from the plastic coating machine body 1, the operator pushes the movable plate 2 to the wire rope, and extends the end of the wire rope into the repair cylinder 5. The second motor 17 of the fixed plate 15 drives the conveying wheel 16 to rotate, thereby driving the conveying pipe 13 to be inserted into the repair cylinder 5. At this time, the repair plate 6 is inserted into the through groove opened on the conveying pipe 13, and the end of the wire rope is also in the conveying pipe 13. Then, the plastic in the box 10 is extracted by the conveying pump 12, and the plastic is conveyed into During the conveying replacement, the plastic is wrapped around the end of the wire rope, and then the conveying tube 13 is retracted, and the first motor 9 drives the driving gear 8 and the gear ring 7 to rotate, thereby driving the repair cylinder 5 and the repair plate 6 to rotate, thereby shaping the plastic at the end of the wire rope. After the end of the wire rope is repaired, the operator pulls back the movable plate 2, and drives the movable screw 18 to rotate through the third motor 19, thereby driving the movable frame 4 away from the wire rope, and moving the support frame 20 and the support wheel 21 to the bottom of the wire rope, thereby supporting the wire rope for conveying.

[0056] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A high-precision plastic coating machine, comprising a plastic coating machine body (1), characterized in that: Also includes: A movable plate (2), the movable plate (2) being slidably arranged on the plastic coating machine body (1); a fixed barrel (3), the fixed barrel (3) being slidably arranged on the movable plate (2); A movable frame (4), the movable frame (4) being slidably arranged on the movable plate (2); A repair mechanism, the repair mechanism being arranged in the fixed barrel (3) and being used for repairing the plastic at the end of the steel wire rope; A moving mechanism, the moving mechanism being arranged on the moving plate (2) and being used to drive the fixed barrel (3) to move; A supporting mechanism is provided on the movable frame (4) and is used for supporting the steel wire rope.

2. A high-precision plastic coating machine according to claim 1, characterized in that: The repair mechanism comprises: A repair barrel (5), the repair barrel (5) being rotatably connected in the fixed barrel (3); A repair plate (6), wherein a plurality of the repair plates (6) are provided, and the plurality of repair plates (6) are all fixedly connected in the repair tube (5); A rotating assembly, the rotating assembly being arranged in the fixed barrel (3) and being used to drive the repair barrel (5) to rotate; An injection molding component is arranged on the movable frame (4) and is used for conveying plastic.

3. A high-precision plastic coating machine according to claim 2, characterized in that: The rotating assembly comprises: A gear ring (7), the gear ring (7) being fixedly connected to the repair cylinder (5); A driving gear (8), the driving gear (8) being rotatably connected in the fixed barrel (3), the driving gear (8) being meshed with the gear ring (7); A first motor (9), the first motor (9) is arranged on the fixed barrel (3), and the output end of the first motor (9) is fixedly connected to the driving gear (8).

4. A high-precision plastic coating machine according to claim 3, characterized in that: The injection molding component comprises: A box body (10), the box body (10) being fixedly connected to the movable frame (4); A heating tube (11), the heating tube (11) being arranged in the box (10); a delivery pump (12), the delivery pump (12) being arranged on the movable frame (4), and an input end of the delivery pump (12) being in communication with the box (10); A delivery pipe (13), the delivery pipe (13) being connected to the repair cylinder (5); A feeding pipe (14), the feeding pipe (14) being connected between the output end of the delivery pump (12) and the delivery pipe (13); A power assembly is provided on the fixed barrel (3) and is used to drive the delivery pipe (13) and the repair cylinder (5) to move.

5. A high-precision plastic coating machine according to claim 4, characterized in that: The power assembly includes: A fixing plate (15), wherein two fixing plates (15) are provided, and both fixing plates (15) are fixedly connected to the fixing barrel (3); A conveying wheel (16), wherein two conveying wheels (16) are provided, and both of the two conveying wheels (16) are rotatably connected between the two fixed plates (15), and the conveying pipe (13) is provided between the two conveying wheels (16); A second motor (17), wherein the second motor (17) is arranged on one of the fixed plates (15), and an output end of the second motor (17) is fixedly connected to one of the conveying wheels (16).

6. A high-precision plastic coating machine according to claim 5, characterized in that: The moving mechanism comprises: A movable screw rod (18), wherein the movable screw rod (18) is rotatably connected to the movable plate (2), and a screw hole is provided on the movable frame (4), and the movable screw rod (18) is threadedly connected in the screw hole; A third motor (19), the third motor (19) is arranged on the movable plate (2), and the output end of the third motor (19) is fixedly connected to the movable screw (18).

7. A high-precision plastic coating machine according to claim 6, characterized in that: The supporting mechanism comprises: A support frame (20), the support frame (20) is fixedly connected to the mobile frame (4); A support wheel (21), wherein the support wheel (21) is rotatably connected to the support frame (20).

8. A high-precision plastic coating machine according to claim 7, characterized in that: Two slide rods (22) are fixedly connected to the movable plate (2), and two slide holes are provided on the movable frame (4), and the two slide rods (22) are slidably arranged in the two slide holes respectively.

9. A high-precision plastic coating machine according to claim 8, characterized in that: Two guide rods (23) are fixedly connected to the plastic coating machine body (1), and two movable rings (24) are fixedly connected to the movable plate (2), and the two movable rings (24) are respectively slidably arranged on the two guide rods (23).

10. A high-precision plastic coating machine according to claim 9, characterized in that: The plurality of repair plates (6) are all fixedly connected to the repair cylinder (5) in an inclined state, and the delivery pipe (13) is provided with a plurality of through slots matching the repair plates (6).