Impurity removal device for tea production and processing
By designing a decompression device for tea processing, using a vibration conveyor and a fan combined with an electromagnet, the efficient cleaning of various impurities in the tea is achieved, solving the problem of difficulty in removing small impurities in the existing technology, and ensuring the quality and safety of the tea.
Patent Information
- Application Number
- CN202422307114.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-09-20
AI Technical Summary
It is difficult to effectively remove small impurities such as dust, insects, pebbles, hair, weeds, etc. during the processing of existing tea, which affects product quality and hygiene and safety.
A decomposition device is designed to disperse the tea leaves using a vibrating conveyor, and blow the tea leaves into the second conveying mechanism through the air outlet. Heavy impurities fall into the feed trough, and light impurities are sucked away by the suction cover, and further cleaned with the fan and electromagnet.
It realizes efficient removal of various impurities in tea, ensures product quality and hygiene and safety, saves resources, and has a simple structure and is easy to operate.
Smart Images

Figure CN223234410U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea processing, in particular to an impurity removal device used for tea production and processing. Background Art
[0002] Tea, a beverage with a long history, is widely loved. However, during processing, impurities such as dust, insects, pebbles, hair, and weeds may enter the tea. Furthermore, a certain amount of debris is produced during the tea production process. These impurities not only affect product quality but also affect product hygiene and safety. Therefore, these impurities need to be removed during the production process. Existing methods involve screening, but this only removes smaller impurities and is difficult to remove other impurities. Utility Model Content
[0003] The purpose of the utility model is to provide an impurity removal device for tea production and processing, which drops sieved tea leaves from a first conveying mechanism, blows the tea leaves onto a second conveying mechanism through an air outlet, and impurities heavier than the tea leaves fall into a receiving trough, while impurities lighter than the tea leaves are sucked away by a first suction cover, thereby solving the problem of difficulty in removing other impurities.
[0004] The above technical objectives of the present invention are achieved through the following technical solutions:
[0005] 18. The tea-cleaning device according to claim 17, wherein the tea-cleaning device comprises a tea-screening machine, wherein the discharge port of the tea-screening machine is provided with a first conveying mechanism, the other end of the first conveying mechanism is provided with a second conveying mechanism, a material receiving trough is provided below the first conveying mechanism and the second conveying mechanism, wherein the second conveying mechanism is located below the first conveying mechanism, and the lower end of the first conveying mechanism is provided with an air outlet pipe, and the air outlet pipe is provided with a plurality of air outlets, and the air outlet pipe is horizontally facing one side of the second conveying mechanism, the upper end of the second conveying mechanism and the cover between the first conveying mechanism and the second conveying mechanism are provided with a protective cover, the first suction hood is connected to the first suction hood, the first suction hood is connected to the collection tank, the lower end of the collection tank is detachably connected to the collection bucket, the upper end of the surrounding side of the collection tank is connected to the second suction duct, the connection between the second suction duct and the collection tank is provided with a filter screen, and the end of the second suction duct away from the collection tank is connected to the fan, and the fan is connected to the outlet pipe.
[0006] The present invention is further configured as follows: the tea screening machine is a shaking screening machine, and a feeding port is provided at one end of the shaking screening machine away from the first conveying mechanism.
[0007] The present invention is further configured as follows: the first conveying mechanism and the second conveying mechanism are both vibrating conveyors.
[0008] The present invention is further configured as follows: a second material suction cover is provided on the second material feeding mechanism, and the second material suction cover is connected to the first air suction pipe.
[0009] The present invention is further configured as follows: an electromagnet is provided on the second feeding mechanism, and the electromagnet is provided on a portion of the second feeding mechanism that is away from the first feeding mechanism.
[0010] The present invention is further configured as follows: the lower end of the collection tank is connected to a flexible tube, and the lower end of the flexible tube is detachably connected to the collection bucket.
[0011] In summary, the present invention has the following beneficial effects:
[0012] First, the utility model uses a tea screening machine to screen out smaller impurities, and then disperses them through the first conveying mechanism and falls from the first conveying mechanism at a higher position. The tea leaves fall onto the second conveying mechanism under the blowing of the air outlet, while impurities heavier than the tea leaves fall into the receiving trough, and impurities lighter than the tea leaves are sucked away by the first suction cover, making it convenient to remove other impurities.
[0013] Secondly, the first suction hood and the second suction hood in the present invention are powered by a fan to suck impurities lighter than tea leaves into the collection tank and finally drop them into the collection barrel, while the wind generated by the fan is used for blowing through the air outlet pipe, which is recycled and saves resources.
[0014] Thirdly, the electromagnet in the utility model can remove the iron device in the tea leaves, thereby ensuring the quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a cross-sectional view of the present utility model;
[0016] Figure 2 It is a rear view of the present invention;
[0017] Figure 3 It is a cross-sectional view of the filter screen in the utility model.
[0018] In the figure: 1. Tea screening machine; 11. Feed inlet; 2. First conveying mechanism; 3. Second conveying mechanism; 4. Material receiving trough; 5. Air outlet pipe; 51. Air outlet; 6. Protective cover; 71. First suction hood; 72. First suction pipe; 73. Collection tank; 74. Collection barrel; 75. Second suction pipe; 76. Filter; 77. Fan; 78. Second suction hood; 79. Flexible tube; 8. Electromagnet. DETAILED DESCRIPTION
[0019] The present invention will be described in further detail below with reference to the accompanying drawings.
[0020] In the description of the present invention, it should be understood that the terms "up", "down", "left", "right", "front", "back", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0021] In addition, the terms "horizontal" and "vertical" do not mean that the components must be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", not that the structure must be completely horizontal, but can be slightly tilted.
[0022] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections, direct connections, indirect connections through an intermediate medium, or internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0023] Embodiment, a kind of impurity removal device for tea production and processing, such as Figures 1 to 3As shown, the tea screening machine 1 includes a tea screening machine 1, which is a shaking screening machine. The shaking screening machine is provided with a feed port 11 at one end away from the first conveying mechanism 2. Of course, the tea screening machine 1 can also be a round screening machine to screen out impurities smaller than the tea leaves. Tea leaves can be put into the feed port 11 manually or conveyed by a conveyor. The discharge port of the tea screening machine 1 is provided with a first conveying mechanism 2, and the other end of the first conveying mechanism 2 is provided with a second conveying mechanism 3. The first conveying mechanism 2 and the second conveying mechanism 3 are both vibrating conveyors. Of course, the first conveying mechanism 2 and the second conveying mechanism 3 can also be other types such as belt conveyors, but the vibrating conveyor can make the tea leaves evenly dispersed during transportation, which is convenient for subsequent operations. A receiving trough 4 is provided below the first and second conveyor mechanisms 2 and 3. The second conveyor mechanism 3 is located below the first conveyor mechanism 2. An air outlet duct 5 is provided at the lower end of the first conveyor mechanism 2. The air outlet duct 5 has multiple air outlets 51, which face horizontally toward one side of the second conveyor mechanism 3. A protective cover 6 is provided at the upper end of the second conveyor mechanism 3 and between the first and second conveyor mechanisms 2 and 3. A first suction hood 71 is provided above the first and second conveyor mechanisms 2 and 3. After passing through the tea screening machine 1, the tea leaves fall onto the first conveyor mechanism 2. The first conveyor mechanism 2 evenly disperses the tea leaves before they fall. During the falling process, the tea leaves are blown by the air outlets 51 onto the second conveyor mechanism 3. Impurities heavier than the tea leaves, such as pebbles, metal impurities, and insects, fall into the receiving trough 4. Impurities lighter than the tea leaves, such as hair, dust, plastic rope, and grass, are sucked away by the first suction hood 71.
[0024] The first suction hood 71 is connected to a first suction pipe 72, which is connected to a collection tank 73. The lower end of the collection tank 73 is detachably connected to a collection bucket 74. A second suction pipe 75 is connected to the upper end of the collection tank 73. A filter 76 is installed at the junction of the second suction pipe 75 and the collection tank 73. The end of the second suction pipe 75 away from the collection tank 73 is connected to a fan 77, which is connected to the air outlet pipe 5. The first suction hood 71 draws impurities into the collection tank 73, which ultimately fall into the collection bucket 74 for easy disposal. The lower end of the collection tank 73 is connected to a flexible pipe 79, which is detachably connected to the collection bucket 74, facilitating installation of the collection bucket 74.
[0025] The second feed mechanism is equipped with a second suction hood 78, which is connected to the first suction pipe 72. The second feed mechanism is also equipped with an electromagnet 8, which is located on a side of the second feed mechanism away from the first feed mechanism. This second suction hood 78 cleans the tea leaves once more, and the electromagnet 8 absorbs iron impurities, particularly thin iron wires. Its location also facilitates cleaning.
[0026] Instructions for use: Tea leaves are fed into the tea sifter 1 through the feed inlet 11. The screen size of the tea sifter 1 should be selected according to the size of the tea leaves. The speed of the first conveyor mechanism 2 should be higher than the discharge speed of the tea sifter 1 to disperse the tea leaves. When the air outlet duct 5 is in operation, the wind speed should be selected appropriately according to the weight of the tea leaves. Some tea leaves will also remain in the receiving trough 4 and require manual screening. After the tea leaves have been processed by this device, manual screening is still required to further preserve the quality of the tea leaves.
[0027] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.
Claims
1. A device for removing impurities from tea leaves during production and processing, comprising a tea screening machine (1), characterized in that: The tea screening machine (1) is provided with a first conveying mechanism (2) at the discharge port, a second conveying mechanism (3) is provided at the other end of the first conveying mechanism (2), a material receiving trough (4) is provided below between the first conveying mechanism (2) and the second conveying mechanism (3), the second conveying mechanism (3) is located below the first conveying mechanism (2), an air outlet pipe (5) is provided at the lower end of the first conveying mechanism (2), a plurality of air outlets (51) are provided on the air outlet pipe (5), the air outlets (51) are horizontally oriented toward one side of the second conveying mechanism (3), and a protective cover is provided at the upper end of the second conveying mechanism (3) and between the first conveying mechanism (2) and the second conveying mechanism (3). (6), a first suction hood (71) is provided above the first conveying mechanism (2) and the second conveying mechanism (3), the first suction hood (71) is connected to a first suction pipe (72), the first suction pipe (72) is connected to a collection tank (73), the lower end of the collection tank (73) is detachably connected to a collection barrel (74), the upper end of the peripheral side of the collection tank (73) is connected to a second suction pipe (75), a filter (76) is provided at the connection between the second suction pipe (75) and the collection tank (73), the end of the second suction pipe (75) away from the collection tank (73) is connected to a fan (77), and the fan (77) is connected to the air outlet pipe (5).
2. The impurity removal device for tea production and processing according to claim 1, characterized in that: The tea screening machine (1) is a shaking screening machine, and a feeding port (11) is provided at one end of the shaking screening machine away from the first conveying mechanism (2).
3. The impurity removal device for tea production and processing according to claim 1, characterized in that: The first conveying mechanism (2) and the second conveying mechanism (3) are both vibrating conveyors.
4. The impurity removal device for tea production and processing according to claim 3, characterized in that: The second conveying mechanism is provided with a second suction cover (78), and the second suction cover (78) is connected to the first suction pipe (72).
5. The impurity removal device for tea production and processing according to claim 4, characterized in that: The second conveying mechanism is provided with an electromagnet (8), and the electromagnet (8) is arranged on the second conveying mechanism away from the first conveying mechanism.
6. The impurity removal device for tea production and processing according to claim 1, characterized in that: The lower end of the collection tank (73) is connected to a flexible tube (79), and the lower end of the flexible tube (79) is detachably connected to the collection barrel (74).