Mixing and sorting machine for bearing rings

By introducing height limit and width limit mechanisms into the bearing ring sorting device, the problem of sorting based on the outer diameter in the prior art is solved, and double screening based on height and outer diameter is realized, improving the sorting effect and product quality.

CN223234415UActive Publication Date: 2025-08-19ZHEJIANG JW PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202422337271.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-08-19
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

The existing automatic bearing ring sorting device only sorts according to the outer diameter and fails to effectively sort according to the height of the ring, resulting in poor sorting effect.

Method used

The height limiting mechanism and the width limiting mechanism are designed to limit the height and outer diameter of the bearing ring respectively. The height limiting mechanism is used to straighten the ferrule with the height exceeding the height and pass through individually. The width limiting mechanism diverts the ferrule with the unqualified outer diameter to the scrap box, and the ferrule with the qualified outer diameter and height are transported through the conveying mechanism.

Benefits of technology

It improves the sorting effect of bearing rings, ensures product quality, eliminates unqualified products, and improves the accuracy and efficiency of sorting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mixing and sorting machine for bearing rings, which comprises a placing mechanism for containing the bearing rings, a height limiting mechanism for limiting the height of the bearing rings is arranged in an inner cavity of the placing mechanism, and a width limiting mechanism for limiting the outer diameters of the bearing rings is arranged at the discharging position of the placing mechanism. A conveying mechanism for conveying the bearing rings is arranged at the discharging position of the width limiting mechanism. The height of the bearing rings is limited by the height limiting mechanism, the bearing rings with the higher height cannot pass through the gap, and the single bearing ring passes through the gap in parallel; the width limiting mechanism limits the outer diameters of the bearing rings, the bearing rings with the large outer diameters cannot pass through the material guiding channel, the bearing rings with the small outer diameters fall into an inner cavity of the waste box, the bearing rings with the qualified heights and the qualified outer diameters can pass through the conveying mechanism, and therefore the sorting effect of the bearing rings can be improved, and the product quality of the bearing rings is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of bearing ring production equipment, in particular to a mixing and sorting machine for bearing rings. Background Art

[0002] Bearing rings are manufactured through multiple processes including forging, heat treatment, grinding, etc. After the bearing rings are processed and formed, the rings need to be inspected for size and unqualified ones are removed.

[0003] Patent document with announcement number CN208033049U discloses an automatic sorting device for bearing rings. The device uses a sorting plate with through holes of different apertures to screen the bearing rings, thereby achieving automatic classification. This solves the problem that manual sorting of bearing rings is troublesome, inefficient, and costly, and that the surface of the bearing rings is easily damaged during the sorting process, affecting the quality of subsequent production. When the bearing rings of the bearing ring automatic sorting device are transported on the feed guide rail and the sorting plate, the sorting work will not be delayed or interrupted due to the bearing rings being obstructed during the movement. The sorting holes are enlarged successively, which is conducive to the sorting work of the bearing rings, so that the bearing rings with small apertures are screened first, and then the bearing rings with large apertures are screened, so as to ensure the accuracy of the bearing rings during the sorting work. The bearing rings screened by the sorting holes are collected in a centralized manner through the collecting device, which is conducive to the next assembly work. The device is easy to install and has strong flexibility. The elastic telescopic rod is extended and retracted according to the number of sorted and collected bearing rings in the collecting device to expand the volume of the guide groove inside the collecting device. The weight of the collected bearing rings acts vertically on the upper part of the elastic telescopic rod, which has a simple structure and high cost performance.

[0004] Although the above-mentioned automatic bearing ring sorting device can solve the corresponding technical problems, it only sorts the bearing rings according to their outer diameters and is inconvenient to sort the bearing rings according to their heights, thereby reducing the sorting effect of the bearing rings. Utility Model Content

[0005] The purpose of the utility model is to provide a mixing and sorting machine for bearing rings, so as to solve the technical defect of the existing automatic sorting device for bearing rings that the sorting is only performed according to the outer diameter of the bearing rings and it is inconvenient to sort according to the height of the bearing rings.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A mixing and sorting machine for bearing rings includes a placing mechanism for containing bearing rings, an inner cavity of the placing mechanism is provided with a height limiting mechanism for limiting the height of the bearing rings, a discharge port of the placing mechanism is provided with a width limiting mechanism for limiting the outer diameter of the bearing rings, and a conveying mechanism for conveying the bearing rings is provided at the discharge port of the width limiting mechanism.

[0008] The height limiting mechanism includes a connecting plate arranged in the inner cavity of the placement mechanism, a first inclined plate is integrally formed at the bottom of the connecting plate, and a support member is provided between the connecting plate and the placement mechanism.

[0009] The width limiting mechanism comprises a supporting member arranged at the material discharging position of the placing mechanism, a partition is arranged on the top of the supporting member, and a connecting member is arranged on the partition.

[0010] As a further solution of the present invention, the placement mechanism includes a machine base, a loader is installed on the top of the machine base, the inner cavity of the loader is fixedly connected to a support bar, the support bar and the connecting plate are connected by a support member, and the surface of the loader is provided with a discharge hole arranged opposite to the conveying mechanism, the partition is located in the inner cavity of the discharge hole, and a gap for the bearing ring to pass through is formed between the machine base and the first inclined plate.

[0011] As a further preferred embodiment of the present invention, the support member includes a first support plate detachably connected to the top of the support bar, a second support plate is integrally formed on the top of the first support plate, and the second support plate is detachably connected to one side of the connecting plate.

[0012] As a further preferred embodiment of the present invention, the supporting member includes a support plate integrally formed on the loader and located at the discharge hole, a second inclined plate is integrally formed on the side of the support plate away from the loader, and a through groove is provided on the second inclined plate.

[0013] As a preferred solution of the present invention, the partition includes three partitions equidistantly distributed on the top of the support plate, the bottom of the middle partition is fixedly connected to the support plate, the bottoms of the two side partitions are slidably connected to the support plate, and the opposite sides of the two adjacent partitions are integrally formed with support strips. The top of the second inclined plate is slidably connected to the two side partitions, and the inner wall surface of the through groove is fixedly connected to the middle partition. The three partitions divide the top of the support plate into two material guide channels.

[0014] As a further solution of the present invention, the connecting piece includes a screw, a through hole for the screw to pass through is opened on the partition, and three groups of nuts are threadedly sleeved on the surface of the screw, and each group of nuts is arranged in a one-to-one correspondence with each partition.

[0015] As a further preferred solution of the present invention, each group of nuts is provided with two nuts along the length direction of the screw, and the two nuts in each group are in contact with both sides of the corresponding partition surface respectively.

[0016] As a preferred solution of the present invention, a waste box is placed on the bottom of the supporting plate and the second inclined plate, and the waste box is located between the machine base and the conveying mechanism.

[0017] Compared with the existing technology, the mixing and sorting machine for bearing rings of the utility model has the following beneficial effects:

[0018] 1. The height limiting mechanism limits the height of the bearing rings. Bearing rings that exceed the height cannot pass through the gap. At the same time, the bearing rings can be straightened so that only a single bearing ring can pass through the gap flatly. The width limiting mechanism limits the outer diameter of the bearing rings. Bearing rings with large outer diameters cannot pass through the material guide channel, and bearing rings with small outer diameters fall directly into the inner cavity of the waste box. Finally, bearing rings with qualified height and outer diameter can pass through the conveying mechanism, which helps to improve the sorting effect of the bearing rings and ensure the product quality of the bearing rings. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only examples of the embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 The structure of the embodiment of the utility model is shown in FIG. Figure 1 ;

[0021] Figure 2 The structure of the embodiment of the utility model is shown in FIG. Figure 2 ;

[0022] Figure 3 This is a schematic diagram of the explosion structure of the height limiting mechanism in the embodiment of the utility model;

[0023] Figure 4 Schematic diagram of the exploded structure of the width limiting mechanism in the embodiment of the present utility model.

[0024] Reference numerals:

[0025] 100, placement mechanism; 110, machine base; 120, loader; 130, support bar; 140, discharge hole;

[0026] 200, height limiting mechanism; 210, connecting plate; 211, mounting hole; 220, first inclined plate; 230, support member; 231, first support plate; 232, second support plate;

[0027] 300, width limiting mechanism; 310, supporting member; 311, supporting plate; 312, second inclined plate; 313, through groove; 320, separator; 321, partition; 322, supporting bar; 330, connecting member; 331, screw; 332, through hole; 333, nut;

[0028] 400. Conveying mechanism; 500. Waste container. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clearly understood, the embodiments of the present invention are further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0030] In the description of the embodiments of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.

[0031] In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, an integral connection, or a detachable connection; it can be the internal connection of two components; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0032] See attached Figure 1-Figure 4 As shown, the mixing and sorting machine for bearing rings of the embodiment of the utility model includes a placement mechanism 100 for containing bearing rings, an inner cavity of which is provided with a height limiting mechanism 200 for limiting the height of the bearing rings, a discharge port of the placement mechanism 100 is provided with a width limiting mechanism 300 for limiting the outer diameter of the bearing rings, and a discharge port of the width limiting mechanism 300 is provided with a conveying mechanism 400 for conveying the bearing rings; the height limiting mechanism 200 includes a connecting plate 210 provided in the inner cavity of the placement mechanism 100, a first inclined plate 220 is integrally formed with the bottom of the connecting plate 210, and two symmetrically arranged support members 230 are provided between the connecting plate 210 and the placement mechanism 100; the width limiting mechanism 300 includes a supporting member 310 provided at the discharge port of the placement mechanism 100, a partition 320 is provided on the top of the supporting member 310, and two parallel connecting members 330 are provided on the partition 320.

[0033] When in use, the height of the bearing ring in the feeder 120 is limited by the first inclined plate 220, so that the bearing ring that exceeds the height cannot pass through the gap between the first inclined plate 220 and the feeder 120. At the same time, the first inclined plate 220 can straighten the bearing ring, and only a single bearing ring can be placed flat through the gap; then the bearing ring with qualified height is pushed to the top of the support plate 311 through the discharge hole 140, and the outer diameter of the bearing ring is limited by the partition 321, so that the bearing ring with a large outer diameter cannot enter the guide. The bearing rings with small outer diameters move to the top of the second inclined plate 312 and then fall directly into the inner cavity of the waste box 500 through the through groove 313. The bearing rings with qualified outer diameters are limited by the support strips 322, so that the bearing rings with qualified outer diameters are pushed to the conveying mechanism 400 through the material guide channel. The bearing rings with qualified height and outer diameter can be transported to the cleaning and packaging line through the conveying mechanism 400 for subsequent packaging, which helps to improve the sorting effect of the bearing rings and ensure the product quality of the bearing rings.

[0034] In an embodiment of the present utility model, the placement mechanism 100 includes a machine base 110, a loader 120 is installed on the top of the machine base 110, and a support bar 130 is horizontally fixedly connected to the inner cavity of the loader 120. The support bar 130 and the connecting plate 210 are connected by a support member 230. The surface of the loader 120 is provided with a discharge hole 140 arranged opposite to the conveying mechanism 400, and the partition 320 is located in the inner cavity of the discharge hole 140. A gap for the bearing ring to pass through is formed between the machine base 110 and the first inclined plate 220.

[0035] In order to achieve a detachable connection between the connecting plate 210 and the support bar 130, and to facilitate the replacement of the height limiting mechanism 200 according to actual usage requirements, in an embodiment of the present utility model, the support member 230 includes a first support plate 231 detachably connected to the top of the support bar 130 by screws, and the top of the first support plate 231 is integrally formed with a second support plate 232 perpendicular to it, and the second support plate 232 is detachably connected to one side of the connecting plate 210 by screws.

[0036] In order to be able to appropriately adjust the height of the height limiting mechanism 200 according to the height of the bearing ring to improve the applicability of the height limiting mechanism 200, a mounting hole 211 for the screw to pass through is vertically opened on the surface of the connecting plate 210. By adjusting the height of the screw in the mounting hole 211, the height of the first inclined plate 220 from the bottom of the inner cavity of the loader 120 can be adjusted.

[0037] In order to achieve the connection between the placement mechanism 100 and the conveying mechanism 400 and guide highly qualified bearing rings to the conveying mechanism 400, the supporting member 310 includes a support plate 311 integrally formed on the loader 120 and located at the discharge hole 140. A second inclined plate 312 is integrally formed on the side of the support plate 311 away from the loader 120. A through groove 313 is formed on the second inclined plate 312. The through groove 313 allows bearing rings with unqualified outer diameters to fall from the second inclined plate 312 to the bottom of the supporting member 310, thereby achieving the effect of outer diameter sorting.

[0038] In order to improve the sorting efficiency of bearing rings, the separator 320 includes three partitions 321 equidistantly distributed on the top of the support plate 311, the bottom of the middle partition 321 is fixedly connected to the support plate 311, and the bottoms of the two side partitions 321 are slidingly connected to the support plate 311. The opposite sides of the two adjacent partitions 321 are integrally formed with support strips 322, the top of the second inclined plate 312 is slidingly connected to the two side partitions 321, and the inner wall surface of the through groove 313 is fixedly connected to the middle partition 321. The three partitions 321 divide the top of the support plate 311 into two material guide channels, and the support strips 322 can support the bearing rings with qualified outer diameters to prevent the bearing rings with qualified outer diameters from falling from the through groove 313 to the bottom of the supporting member 310.

[0039] In order to achieve the connection function of the three partitions 321 and to appropriately adjust the distance between two adjacent partitions 321 according to the outer diameter of the bearing ring to improve the applicability of the partition 320, the connecting member 330 includes a horizontally arranged screw 331, and a through hole 332 for the screw 331 to pass through is opened on the partition 321. Three groups of nuts 333 are threadedly sleeved on the surface of the screw 331, and each group of nuts 333 is arranged one-to-one corresponding to each partition 321.

[0040] In the embodiment of the present invention, each group of nuts 333 is provided with two nuts along the length direction of the screw rod 331 , and the two nuts 333 in each group are in contact with two sides of the surface of the corresponding partition 321 respectively.

[0041] In order to uniformly collect and process the bearing rings with smaller outer diameters, a waste box 500 is placed at the bottom of the supporting plate 311 and the second inclined plate 312 . The waste box 500 is located between the machine base 110 and the conveying mechanism 400 .

[0042] The embodiment of the present invention can limit the height of the bearing ring through the height limiting mechanism 200. The bearing ring that exceeds the height cannot pass through the gap. At the same time, the bearing ring can be straightened so that only a single bearing ring can be placed flat and pass through the gap. The outer diameter of the bearing ring can be limited by the width limiting mechanism 300. The products with large outer diameter cannot pass through the material guide channel, and the products with small outer diameter fall directly into the inner cavity of the waste box 500. Finally, the bearing rings with qualified height and outer diameter can be transported to the cleaning and packaging line through the conveying mechanism 400 for subsequent packaging, which helps to improve the sorting effect of the bearing rings and ensure the product quality of the bearing rings.

[0043] The above shows and describes the basic principles of the present invention. The above is only a preferred embodiment of the present invention and is not intended to limit the present invention. The above embodiments and descriptions in the specification are only to illustrate the principles of the present invention. Without departing from the scope of the present invention, any modifications, equivalent substitutions and improvements made within the spirit and scope of the present invention should be included in the scope of protection of the present invention.

Claims

1. A mixing and sorting machine for bearing rings, comprising a placing mechanism (100) for containing bearing rings, characterized in that: The inner cavity of the placement mechanism (100) is provided with a height limiting mechanism (200) for limiting the height of the bearing ring, the discharge port of the placement mechanism (100) is provided with a width limiting mechanism (300) for limiting the outer diameter of the bearing ring, and the discharge port of the width limiting mechanism (300) is provided with a conveying mechanism (400) for conveying the bearing ring; The height limiting mechanism (200) comprises a connecting plate (210) disposed in the inner cavity of the placement mechanism (100), a first inclined plate (220) being integrally formed at the bottom of the connecting plate (210), and a support member (230) being provided between the connecting plate (210) and the placement mechanism (100); The width limiting mechanism (300) comprises a supporting member (310) provided at the discharge position of the placement mechanism (100), a separator (320) being provided on the top of the supporting member (310), and a connecting member (330) being provided on the separator (320).

2. The bearing ring mixing and sorting machine according to claim 1, characterized in that: The placement mechanism (100) includes a machine base (110), a loader (120) is installed on the top of the machine base (110), a support bar (130) is fixedly connected to the inner cavity of the loader (120), and the support bar (130) is connected to the connecting plate (210) via a support member (230). A discharge hole (140) is provided on the surface of the loader (120) and is arranged opposite to the conveying mechanism (400). The partition (320) is located in the inner cavity of the discharge hole (140), and a gap for the bearing ring to pass through is formed between the machine base (110) and the first inclined plate (220).

3. The bearing ring mixing and sorting machine according to claim 2, characterized in that: The support member (230) comprises a first support plate (231) detachably connected to the top of the support bar (130), a second support plate (232) being integrally formed on the top of the first support plate (231), and the second support plate (232) being detachably connected to one side of the connecting plate (210).

4. The bearing ring mixing and sorting machine according to claim 2, characterized in that: The supporting member (310) comprises a supporting plate (311) integrally formed on the feeder (120) and located at the discharge hole (140); a second inclined plate (312) is integrally formed on a side of the supporting plate (311) away from the feeder (120); a through slot (313) is formed on the upper surface of the second inclined plate (312).

5. The bearing ring mixing and sorting machine according to claim 4, characterized in that: The partition (320) includes three partitions (321) equidistantly distributed on the top of the support plate (311), the bottom of the partition (321) located in the middle is fixedly connected to the support plate (311), the bottoms of the two partitions (321) located on the sides are slidably connected to the support plate (311), and the opposite sides of the two adjacent partitions (321) are integrally formed with support strips (322), the top of the second inclined plate (312) is slidably connected to the two partitions (321) located on the sides, and the inner wall surface of the through groove (313) is fixedly connected to the partition (321) located in the middle, and the three partitions (321) divide the top of the support plate (311) into two material guide channels.

6. The bearing ring mixing and sorting machine according to claim 5, characterized in that: The connecting member (330) includes a screw (331). The partition (321) is provided with a through hole (332) for the screw (331) to pass through. Three groups of nuts (333) are threadedly sleeved on the surface of the screw (331). Each group of nuts (333) is arranged in a one-to-one correspondence with each partition (321).

7. The bearing ring mixing and sorting machine according to claim 6, characterized in that: Each group of nuts (333) is provided with two nuts along the length direction of the screw rod (331), and the two nuts (333) in each group are in contact with both sides of the surface of the corresponding partition (321).

8. The bearing ring mixing and sorting machine according to claim 4, characterized in that: A waste box (500) is placed on the bottom of the supporting plate (311) and the second inclined plate (312), and the waste box (500) is located between the machine base (110) and the conveying mechanism (400).

Citation Information

Patent Citations

  • Bearing ring automatic separation device

    CN208033049U