Preselection discharging machine for capsules
By introducing a material stop mechanism and a reciprocating push mechanism into the capsule sorting machine, the automatic discharge of empty capsules and the automatic push of the feed hopper are realized, which solves the convenience and production efficiency of manual operation in the existing technology, and improves the degree of automation of capsule production.
Patent Information
- Application Number
- CN202422409310.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-08
AI Technical Summary
The existing capsule sorting machine requires manual operation when shipping unqualified capsules, which reduces convenience and production efficiency, and the capsules are prone to stay in the hopper, which increases the burden on staff.
A pre-selected capsule feeding machine is designed, using a material stop mechanism and a reciprocating push mechanism. Through the cooperation of the electric push rod and the cam, the automatic discharge of empty capsules and the automatic push of the delivery hopper are realized to avoid manual intervention.
It improves the convenience of discharge and production efficiency of unqualified capsules, reduces manual intervention, and ensures the continuity and efficiency of capsule production.
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Figure CN223234462U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capsule sorting equipment, in particular to a capsule pre-selection discharging machine. Background Art
[0002] Capsules are a type of pharmaceutical dosage form, typically hollow capsules made of biodegradable materials. They can be filled with powders, liquids, or colloids. To ensure quality, capsules filled with medications must be pre-sorted using a capsule sorter to remove empty capsules.
[0003] However, during use, the current capsule sorting machine requires people to manually pull the baffle upwards to discharge the empty capsules from the outlet on the sorting shell, thereby reducing the convenience of the capsule sorting machine in discharging unqualified capsules. In addition, since the outlet on the sorting shell (empty capsule outlet) is located directly above the qualified capsule hopper, and there is a lack of an effective material guiding structure at the outlet on the sorting shell, qualified capsules and unqualified capsules cannot be discharged at the same time, thereby reducing capsule production efficiency. In addition, during the process of conveying capsules in the feed hopper on the current capsule sorting machine, capsules are prone to stay inside the feed hopper. At this time, manual assistance is required to push the stayed capsules forward, which causes trouble to the staff. Utility Model Content
[0004] The disclosed embodiments relate to a capsule pre-selection and discharging machine, which, by providing a blocking mechanism, can discharge empty capsules when necessary without manual operation, thereby improving the convenience in discharging unqualified capsules; by providing an empty capsule discharging hopper, since the empty capsule discharging hopper and the qualified capsule discharging hopper are staggered in distribution, qualified capsules and unqualified capsules can be discharged at the same time, thereby improving capsule production efficiency.
[0005] According to a first aspect of the present disclosure, a capsule pre-selection and discharging machine is provided, which specifically includes: a capsule sorting machine main body; a column is fixedly installed at the bottom of the capsule sorting machine main body, and a base is fixedly connected to the lower end of the column, and a sorting shell is installed on the top of the capsule sorting machine main body; an empty capsule discharging hopper is fixedly installed at the lower front side of the sorting shell, and a blocking mechanism is provided on the empty capsule discharging hopper; a qualified capsule discharging hopper is provided at the front side of the bottom of the capsule sorting machine main body, and a feeding port is provided at the rear side of the capsule sorting machine main body, and a feed hopper is rotatably connected to the inner side of the feeding port; a reciprocating pushing mechanism is installed at the lower part of the rear end surface of the capsule sorting machine main body, and the reciprocating pushing mechanism is located at the bottom of the feed hopper; a strip-shaped through opening is provided at the upper front end surface of the empty capsule discharging hopper.
[0006] In at least some embodiments, a transparent plate is fixedly mounted on the upper front portion of the sorting shell, a material blocking top plate is fixedly mounted on the top of the empty capsule discharge hopper, and the material blocking top plate is located at the bottom of the transparent plate; and a material guide inclined plate is provided on the lower inner side of the sorting shell.
[0007] In at least some embodiments, the material blocking mechanism includes a U-shaped mounting frame, an electric push rod and an L-shaped material blocking plate. The U-shaped mounting frame is fixedly mounted on the upper front end surface of the empty capsule discharge hopper, and the front end surface of the U-shaped mounting frame is installed with an electric push rod; the telescopic rod of the electric push rod passes through the front side wall of the U-shaped mounting frame, and the rear end of the telescopic rod of the electric push rod is fixedly connected to the L-shaped material blocking plate, and the rear end of the L-shaped material blocking plate passes through the strip opening opened on the front end surface of the empty capsule discharge hopper.
[0008] In at least some embodiments, a counterweight is fixedly mounted on the rear end face of the hopper, and a wear-resistant thickened plate is mounted on the bottom of the hopper.
[0009] In at least some embodiments, the reciprocating pushing mechanism includes a pushing motor and a cam. The pushing motor is fixedly mounted on the lower portion of the rear end surface of the capsule sorting machine body, and a cam is fixedly mounted on the rotating shaft of the pushing motor, and the cam is located at the bottom of the wear-resistant thickened plate.
[0010] In at least some embodiments, when the cam protrusion rotates to an upward state, the cam protrusion is in close contact with the bottom end surface of the wear-resistant thickened plate, and at this time, the rear end of the feed hopper rotates upward.
[0011] The utility model provides a capsule pre-selection and discharging machine, which has the following beneficial effects:
[0012] 1. Through the setting of the blocking mechanism, when the empty capsules need to be discharged, it is only necessary to control the telescopic rod of the electric push rod to retract forward, and the L-shaped blocking plate can be moved forward in a straight line, so that the empty capsules at the upper end of the empty capsule discharge hopper lose their shielding effect. Subsequently, the empty capsules at the upper end of the empty capsule discharge hopper are discharged through the discharge port of the empty capsule discharge hopper. In addition, when discharging unqualified capsules, no manual operation is required, thereby improving the convenience of discharging unqualified capsules.
[0013] 2. Through the setting of the empty capsule discharge hopper, since the empty capsule discharge hopper and the qualified capsule discharge hopper are staggered, qualified capsules and unqualified capsules can be discharged at the same time, thereby improving the capsule production efficiency.
[0014] 3. Through the setting of the reciprocating pushing mechanism, when some capsules are stuck inside the hopper during the process of conveying capsules, the pushing motor can be started to rotate the cam, so that the rear end of the hopper rotates up and down, and the capsules stuck inside the hopper start to move forward. No manual assistance is required to push the stuck capsules forward, thus avoiding trouble for the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings of the embodiments will be briefly introduced below.
[0016] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.
[0017] In the attached figure:
[0018] Figure 1 A structural diagram showing the overall structure of the present application;
[0019] Figure 2 Shows a schematic diagram of the structure of the right view of the present application;
[0020] Figure 3 A schematic diagram showing the structure of the present application in a split state is shown;
[0021] Figure 4 A schematic structural diagram of a partial cross-section of the sorting shell, transparent plate, empty capsule discharge hopper and material retaining top plate of the present application is shown.
[0022] Reference Signs List
[0023] 1. Capsule sorting machine body; 101. Column; 102. Base; 103. Qualified capsule discharge hopper; 104. Feed inlet; 105. Sorting shell; 106. Transparent plate; 107. Empty capsule discharge hopper; 108. Material blocking top plate; 109. Material guide inclined plate;
[0024] 2. Material blocking mechanism; 201. U-shaped mounting bracket; 202. Electric push rod; 203. L-shaped material blocking plate;
[0025] 3. Feed hopper; 301. Counterweight; 302. Wear-resistant thickened plate;
[0026] 4. Reciprocating push mechanism; 401. Push motor; 402. Cam. DETAILED DESCRIPTION
[0027] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] Example 1: Please refer to Figures 1 to 4 :
[0029] The utility model proposes a capsule pre-selection and discharging machine, comprising: a capsule sorting machine body 1; a column 101 is fixedly installed at the bottom of the capsule sorting machine body 1, and the lower end of the column 101 is fixedly connected to a base 102, a sorting shell 105 is installed on the top of the capsule sorting machine body 1; an empty capsule discharging hopper 107 is fixedly installed at the lower front side of the sorting shell 105, and a blocking mechanism 2 is provided on the empty capsule discharging hopper 107; a qualified capsule discharging hopper 107 is provided at the front side of the bottom of the capsule sorting machine body 1 03, and a feed port 104 is provided on the rear side of the capsule sorting machine body 1, and a feed hopper 3 is rotatably connected to the inner side of the feed port 104; a reciprocating pushing mechanism 4 is installed on the lower part of the rear end face of the capsule sorting machine body 1, and the reciprocating pushing mechanism 4 is located at the bottom of the feed hopper 3; a strip-shaped through opening is opened on the upper part of the front end face of the empty capsule discharge hopper 107; a counterweight block 301 is fixedly installed on the rear end face of the feed hopper 3, and a wear-resistant thickened plate 302 is installed on the bottom of the feed hopper 3, which provides effective protection for the bottom of the feed hopper 3.
[0030] A transparent plate 106 is fixedly installed on the upper front side of the sorting shell 105, and a material blocking top plate 108 is fixedly installed on the top of the empty capsule discharge hopper 107, and the material blocking top plate 108 is located at the bottom of the transparent plate 106; a material guide inclined plate 109 is provided on the lower side of the interior of the sorting shell 105 for guiding the empty capsules.
[0031] The material blocking mechanism 2 includes a U-shaped mounting frame 201, an electric push rod 202 and an L-shaped material blocking plate 203. The U-shaped mounting frame 201 is fixedly mounted on the upper front end surface of the empty capsule discharge hopper 107, and the electric push rod 202 is mounted on the front end surface of the U-shaped mounting frame 201; the telescopic rod of the electric push rod 202 passes through the front side wall of the U-shaped mounting frame 201, and the rear end of the telescopic rod of the electric push rod 202 is fixedly connected to the L-shaped material blocking plate 203, and the rear end of the L-shaped material blocking plate 203 passes through the strip opening opened on the front end surface of the empty capsule discharge hopper 107; through the setting of the material blocking mechanism 2, it is used to block the empty capsules entering the upper end of the empty capsule discharge hopper 107.
[0032] Example 2, based on Example 1, Figure 2 and Figure 3 As shown, the reciprocating pushing mechanism 4 includes a pushing motor 401 and a cam 402. The pushing motor 401 is fixedly installed at the lower part of the rear end surface of the capsule sorting machine body 1, and the cam 402 is fixedly installed on the rotating shaft of the pushing motor 401, and the cam 402 is located at the bottom of the wear-resistant thickened plate 302; when the protrusion of the cam 402 rotates to an upward state, the protrusion of the cam 402 is in close contact with the bottom end surface of the wear-resistant thickened plate 302, and at this time the rear end of the feed hopper 3 rotates upward.
[0033] The working principle of this embodiment is as follows: when in use, the capsule is first put into the feed hopper 3, and the capsule is conveyed forward under the action of the inclined surface inside the feed hopper 3, so that the capsule enters the capsule sorting machine body 1, and the empty capsule is sorted into the sorting shell 105 by the capsule sorting machine body 1, and the qualified capsule is discharged from the qualified capsule discharge hopper 103, and then the empty capsule enters the sorting shell 105 and falls onto the guide inclined plate 109 under the action of gravity, and then is guided to the upper end of the empty capsule discharge hopper 107 under the inclination of the guide inclined plate 109, and at this time the empty capsule is located at the upper rear end of the L-shaped baffle plate 203;
[0034] When the empty capsules need to be discharged, the telescopic rod of the electric push rod 202 is controlled to retract forward, and the L-shaped baffle plate 203 can be moved forward in a straight line, so that the empty capsules at the upper end of the empty capsule discharge hopper 107 lose their shielding effect, and then the empty capsules at the upper end of the empty capsule discharge hopper 107 are discharged through the discharge port of the empty capsule discharge hopper 107. Since the empty capsule discharge hopper 107 and the qualified capsule discharge hopper 103 are staggered, the qualified capsules and the unqualified capsules can be discharged at the same time.
[0035] During the process of conveying capsules by the feed hopper 3, when some capsules inside the feed hopper 3 are stuck, the pushing motor 401 can be started to rotate the cam 402, and then when the protrusion of the cam 402 rotates to an upward state, the protrusion of the cam 402 is in close contact with the bottom end surface of the wear-resistant thickened plate 302, and at this time the rear end of the feed hopper 3 rotates upward, and then when the protrusion of the cam 402 rotates to a downward state, the protrusion of the cam 402 is separated from the bottom end surface of the wear-resistant thickened plate 302, and at this time the rear end of the feed hopper 3 rotates downward, and by rotating the rear end of the feed hopper 3 up and down, the capsules stuck inside the feed hopper 3 start to move forward, and the stuck capsules are pushed forward without manual assistance.
[0036] In this article, there are several points to note:
[0037] 1. The drawings of the embodiments of the present disclosure only relate to the structures related to the embodiments of the present disclosure. Other structures may refer to conventional designs.
[0038] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to form new embodiments.
[0039] The above are only specific embodiments of the present disclosure, but the scope of protection of the present disclosure is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this disclosure should be included in the scope of protection of the present disclosure. Therefore, the scope of protection of the present disclosure should be based on the scope of protection of the claims.
Claims
1. A capsule pre-selection and discharging machine, comprising: The main body (1) of the capsule sorter; a column (101) is fixedly installed at the bottom of the main body (1) of the capsule sorter, and a base (102) is fixedly connected to the lower end of the column (101). A sorting housing (105) is installed at the top of the main body (1) of the capsule sorter. It is characterized in that an empty capsule discharge hopper (107) is fixedly installed at the lower part of the front side of the sorting housing (105), and a material blocking mechanism (2) is provided on the empty capsule discharge hopper (107). A qualified capsule discharge hopper (103) is provided at the front side of the bottom of the main body (1) of the capsule sorter, and a feed inlet (104) is provided at the rear side of the main body (1) of the capsule sorter. A feeding hopper (3) is rotatably connected inside the feed inlet (104). A reciprocating pushing mechanism (4) is installed at the lower part of the rear end face of the main body (1) of the capsule sorter, and the reciprocating pushing mechanism (4) is located at the bottom of the feeding hopper (3). A strip-shaped through hole is opened at the upper part of the front end face of the empty capsule discharge hopper (107).
2. The capsule pre-selection and discharging machine according to claim 1, characterized in that: A transparent plate (106) is fixedly installed at the upper part of the front side of the sorting housing (105). A material blocking top plate (108) is fixedly installed at the top of the empty capsule discharge hopper (107), and the material blocking top plate (108) is located at the bottom of the transparent plate (106). A guide inclined plate (109) is provided at the lower side inside the sorting housing (105).
3. The capsule pre-selection discharging machine according to claim 1, characterized in that: The material blocking mechanism (2) includes a U-shaped mounting frame (201), an electric push rod (202), and an L-shaped material blocking plate (203). The U-shaped mounting frame (201) is fixedly installed at the upper part of the front end face of the empty capsule discharge hopper (107), and an electric push rod (202) is installed on the front end face of the U-shaped mounting frame (201). The telescopic rod of the electric push rod (202) penetrates through the front side wall of the U-shaped mounting frame (201), and the rear end of the telescopic rod of the electric push rod (202) is fixedly connected to the L-shaped material blocking plate (203), and the rear end of the L-shaped material blocking plate (203) penetrates through the strip-shaped through hole opened on the front end face of the empty capsule discharge hopper (107).
4. The capsule pre-selection and discharging machine according to claim 1, characterized in that: A counterweight (301) is fixedly installed on the rear end face of the feeding hopper (3), and a wear-resistant thickened plate (302) is installed at the bottom of the feeding hopper (3).
5. The capsule pre-selection and discharging machine according to claim 4, characterized in that: The reciprocating pushing mechanism (4) includes a pushing motor (401) and a cam (402). The pushing motor (401) is fixedly installed at the lower part of the rear end face of the main body (1) of the capsule sorter, and a cam (402) is fixedly installed on the rotating shaft of the pushing motor (401), and the cam (402) is located at the bottom of the wear-resistant thickened plate (302).
6. The capsule pre-selection and discharging machine according to claim 5, characterized in that: When the convex part of the cam (402) rotates to the upward state, the convex part of the cam (402) is in close contact with the bottom end face of the wear-resistant thickened plate (302), and at this time, the rear end of the feeding hopper (3) rotates upward.