Refractory brick dedusting and cleaning placing rack
By designing a motor-driven cleaning rack and brush assembly, combined with a vacuum cleaner assembly, the problem of dust on the surface of the electromolecule brick cannot be effectively cleaned, and automatic dust removal and dust collection are achieved, improving cleaning efficiency and reducing costs.
Patent Information
- Application Number
- CN202421730712.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-07-22
AI Technical Summary
The existing electric fused brick placing rack cannot effectively remove dust from the surface of the electric fused brick, and the dust cannot be collected in time and comprehensively during the cleaning process, which increases the difficulty and cost of cleaning.
A refractory brick dust removal cleaning and placing rack is designed, using a motor-driven cleaning rack and brush assembly, combined with a vacuum cleaner assembly, to achieve automated dust removal and dust collection.
It realizes automatic dust removal on the surface of the electromoleculated brick, improves cleaning efficiency, reduces the difficulty and cost of manual cleaning, and ensures timely collection and treatment of dust.
Smart Images
Figure CN223234506U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fused brick production and processing, in particular to a dust removal, cleaning and placement rack for refractory bricks. Background Art
[0002] Refractory bricks are a type of shaped refractory material with high-temperature resistance used to construct the linings of various high-temperature industrial furnaces. Fused bricks, a type of refractory brick, are widely used in high-temperature industries such as glass, steel, and chemicals. The quality and performance of fused bricks are directly related to production efficiency, product quality, and equipment life. Fused bricks are typically stored on racks. Since dust accumulates on the surface of fused bricks after production, dust removal is required on the racks.
[0003] The existing refractory brick placement rack can only be used to place refractory bricks, but cannot remove dust from the refractory bricks. It is often necessary to manually use a cleaning brush to clean the surface dust. At the same time, the dust generated during the cleaning process cannot be collected in a timely and comprehensive manner, which not only reduces the cleaning effect, but also increases the difficulty and cost of subsequent cleaning. Therefore, a refractory brick dust removal and cleaning placement rack is proposed to solve the above problems. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a refractory brick dust removal and cleaning placement rack, which aims to improve the problem that the existing fused brick placement rack can only place fused bricks but cannot perform dust removal on the fused bricks.
[0005] The outer wall of the two cleaning plates is fixedly connected to the outer wall of the cleaning bracket, and the inner wall of the two cleaning plates is fixedly connected to the outer wall of the cleaning bracket. The inner wall of the two cleaning plates is fixedly connected to the outer wall of the cleaning bracket, and the inner wall of the cleaning bracket is fixedly connected to the outer wall of the cleaning bracket.
[0006] As a further description of the above technical solution:
[0007] The dust collection assembly includes a support plate, the bottom of the support plate is fixedly connected to the top of the support frame, one side of the top of the support frame is fixedly connected to an exhaust fan, and the other side of the top of the support frame is fixedly connected to a dust collection box, the exhaust fan is connected to the dust collection box through a pipe, one side of the dust collection box is fixedly connected to a dust collection pipe, one end of the dust collection pipe is fixedly connected to a connecting pipe, the outside of the connecting pipe is fixedly connected to two connecting pipes, and multiple dust collection heads are fixedly connected to the outside of the connecting pipe and the connecting pipe, the interior of the dust collection box is detachably connected to a filter plate, and two slots are provided on the outside of the filter plate, and the top of the dust collection box is fixedly connected to a disassembly assembly, and the disassembly assembly is used to disassemble the filter plate.
[0008] As a further description of the above technical solution:
[0009] The disassembly assembly includes two mounting shells, the outer sides of the two mounting shells are fixedly connected to the top of the dust removal box, a mounting groove is opened inside the mounting shell, a movable plate is slidably connected to the inner wall of the mounting groove, one end of the movable plate is fixedly connected to a block, the other end of the movable plate is fixedly connected to a connecting column, the outer side of the connecting column is provided with a spring, and one end of the connecting column is fixedly connected to a pull plate.
[0010] As a further description of the above technical solution:
[0011] One end of the two springs is respectively fixedly connected to one side of the corresponding movable plate, and the other ends of the two springs are respectively fixedly connected to the inner wall of the corresponding mounting groove.
[0012] As a further description of the above technical solution:
[0013] The cross section of the card block is set to be square, and the two card blocks are plugged into the corresponding card slots.
[0014] As a further description of the above technical solution:
[0015] The gear is meshed with the rack, and the outer side of the movable plate is slidably connected to the inner wall of the movable groove.
[0016] As a further description of the above technical solution:
[0017] The outer side of the connecting pipe is fixedly connected to the outer side of the cleaning frame, and the outer sides of the two connecting pipes are fixedly connected to the outer sides of the corresponding cleaning plates.
[0018] As a further description of the above technical solution:
[0019] The inner side of the support frame is fixedly connected to the limiting column, the outer side of the limiting column is slidably connected to the limiting block, and the outer side of the limiting block is fixedly connected to the outer side of the cleaning frame.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, by starting the motor, the output shaft of the motor is connected to the gear through a connecting rod, wherein the gear is engaged with the rack on the outside of the support frame, so that the gear rolls on the rack, and the movable plate slides smoothly in the movable groove, and drives the cleaning frame and the two cleaning plates inside it to move in the horizontal direction, so that multiple brushes move, and closely contact and clean the surface of the fused brick. The softness and elasticity of the brush can adapt to the different shapes and surface textures of the fused brick, and effectively remove surface dust.
[0022] 2. In the present invention, a strong negative pressure suction force is generated by starting the exhaust fan, and the dust collection head is connected to the exhaust fan through the dust collection pipe, the connecting pipe, the connecting pipe and the pipeline. The dust generated by the multiple dust collection heads using multiple brushes to clean the surface of the fused brick enters the dust collection box, and the filter plate filters the dust to prevent damage to the exhaust fan. When the dust on the filter plate accumulates to a certain extent, it needs to be cleaned or replaced. By pulling the pull plate, the movable plate is driven to move in the direction of the pull plate, and the card block is gradually disengaged from the card slot, and the spring is compressed. When the card block is completely out of the card slot, the filter plate can be pulled out of the dust collection box for cleaning or replacement. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A three-dimensional diagram of a refractory brick dust removal and cleaning rack proposed in the present invention;
[0024] Figure 2 This is a schematic diagram of the support structure of a refractory brick dust removal and cleaning rack proposed by the present invention;
[0025] Figure 3 This is a schematic diagram of the connecting pipe structure of a refractory brick dust removal and cleaning rack proposed by the present invention;
[0026] Figure 4 This is a schematic diagram of the structure of a cleaning rack for dust removal and cleaning of refractory bricks proposed in the present invention;
[0027] Figure 5 This is a schematic diagram of the dust removal box structure of a refractory brick dust removal and cleaning rack proposed by the present invention;
[0028] Figure 6 The utility model provides a schematic diagram of the disassembly assembly structure of a refractory brick dust removal and cleaning placement rack.
[0029] Legend:
[0030] 1. Placement rack body; 2. Support frame; 3. Motor; 4. Connecting rod; 5. Moving plate; 6. Gear; 7. Cleaning rack; 8. Cleaning plate; 9. Brush; 10. Slide plate; 11. Through slot; 12. Moving slot; 13. Support plate; 14. Exhaust fan; 15. Dust removal box; 16. Dust removal pipe; 17. Connecting pipe; 18. Connecting pipe; 19. Dust removal head; 20. Filter plate; 21. Slot; 22. Mounting shell; 23. Movable plate; 24. Block; 25. Connecting column; 26. Spring; 27. Mounting slot; 28. Pull plate; 29. Rack; 30. Slide; 31. Limit column; 32. Limit block. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] Reference Figure 1 , Figure 2 and Figure 4 The utility model provides an embodiment: a refractory brick dust removal and cleaning placement rack, including a placement rack body 1 and a motor 3, the top of the placement rack body 1 is fixedly connected to a support frame 2, the outer side of the support frame 2 is fixedly connected to a rack 29, the outer side of the rack 29 is provided with a movable groove 12, the output end of the motor 3 is fixedly connected to a connecting rod 4, the outer side of the connecting rod 4 is rotatably connected to a movable plate 5, the outer side of the movable plate 5 is slidably connected to the inner wall of the movable groove 12, the outer side of the connecting rod 4 is fixedly connected to a gear 6, the gear 6 and the rack 29 The cleaning rack 7 is meshed with each other, and one end of the connecting rod 4 is rotatably connected to the cleaning rack 7. Two cleaning plates 8 are fixedly connected to the inner side of the cleaning rack 7. A plurality of brushes 9 are fixedly connected to the inner sides of the cleaning rack 7 and the cleaning plates 8. Two through grooves 11 are provided on the outer side of the placement rack body 1. The inner walls of the two through grooves 11 are slidably connected to the outer side of the placement rack body 1. A plurality of slides 30 are provided inside the placement rack body 1. A plurality of slides 10 are fixedly connected to the outer side of the cleaning rack 7. The outer sides of the plurality of slides 10 are slidably connected to the inner walls of the corresponding slides 30.
[0033] Specifically, when the operator starts the motor 3, the output shaft of the motor 3 begins to rotate. The output shaft of the motor 3 is connected to the gear 6 through the connecting rod 4. The gear 6 is precisely meshed with the rack 29 on the outside of the support frame 2. As the motor 3 rotates, the gear 6 rolls on the rack 29. The connecting rod 4 not only drives the gear 6 to rotate, but also supports the movable plate 5 through its outer rotation connection. The movable plate 5 slides smoothly in the movable groove 12 of the support frame 2, thereby driving the cleaning frame 7 to move in the horizontal direction. As the cleaning frame 7 moves, the two cleaning plates 8 on its inside and the multiple brushes 9 fixed on the cleaning plates 8 and the inside of the cleaning frame 7 also move accordingly. These brushes 9 are in close contact with and clean the surface of the fused bricks, effectively removing dust and impurities. The sliding connection between the slide 10 and the slide groove 30 provides a stable guide for the cleaning frame 7, ensuring that it remains level during movement and does not deviate from the predetermined trajectory.
[0034] Reference Figure 1 , Figure 3 and Figure 5 , a dust collection assembly is provided on the top of the support frame 2, and the dust collection assembly is used to collect dust on the surface of the electric fused brick. The dust collection assembly includes a support plate 13, the bottom of the support plate 13 is fixedly connected to the top of the support frame 2, one side of the top of the support frame 2 is fixedly connected to an exhaust fan 14, and the other side of the top of the support frame 2 is fixedly connected to a dust collection box 15, and the exhaust fan 14 is connected to the dust collection box 15 through a pipe. One side of the dust collection box 15 is fixedly connected to a dust collection pipe 16, and one end of the dust collection pipe 16 is fixedly connected to a connecting pipe 17, and the outer side of the connecting pipe 17 is fixedly connected to two connecting pipes 18, and the outer sides of the connecting pipe 17 and the connecting pipe 18 are fixedly connected to multiple dust collection heads 19, and the outer side of the connecting pipe 17 is fixedly connected to the outer side of the cleaning frame 7, and the outer sides of the two connecting pipes 18 are fixedly connected to the outer sides of the corresponding cleaning plates 8. The interior of the dust collection box 15 is detachably connected to a filter plate 20, and the outer side of the filter plate 20 is provided with two card slots 21.
[0035] Specifically, during the cleaning process, the exhaust fan 14 is started at the same time, and the impeller inside the exhaust fan 14 rotates to generate a strong negative pressure suction force. The dust collection head 19 is connected to the exhaust fan 14 through the dust removal pipe 16, the connecting pipe 17, the connecting pipe 18 and the pipeline. Multiple dust collection heads 19 allow the dust generated by the brush 9 in the process of cleaning the fused bricks to be sucked into the dust removal box 15. The sucked dust enters the dust removal box 15 through the dust removal pipe 16. The filter plate 20 plays a key role in preventing damage to the exhaust fan 14. The filtered dust is deposited inside the dust removal box 15.
[0036] Reference Figure 5 and Figure 6The top of the dust box 15 is fixedly connected to the disassembly assembly, which is used to disassemble the filter plate 20. The disassembly assembly includes two mounting shells 22. The outer sides of the two mounting shells 22 are fixedly connected to the top of the dust box 15. A mounting slot 27 is provided inside the mounting shell 22. The inner wall of the mounting slot 27 is slidably connected to a movable plate 23. One end of the movable plate 23 is fixedly connected to a block 24. The other end of the movable plate 23 is fixedly connected to a connecting column 25. A spring 26 is provided on the outer sleeve of the connecting column 25. One end of the connecting column 25 is fixedly connected to a pull plate 28. One end of the two springs 26 is respectively fixedly connected to one side of the corresponding movable plate 23. The other ends of the two springs 26 are respectively fixedly connected to the inner wall of the corresponding mounting slot 27. The cross-section of the block 24 is set to be square, and the two blocks 24 are plugged into the corresponding slots 21.
[0037] Specifically, when dust accumulates to a certain extent on the filter plate 20 and needs to be cleaned or replaced, the pull plate 28 can be pulled. The pull plate 28 drives the movable plate 23 to slide within the mounting groove 27 of the mounting shell 22 through the connecting column 25. As the movable plate 23 moves, the block 24 fixed to one end of the movable plate 23 gradually disengages from the slot 21 of the filter plate 20. During this process, the spring 26 is compressed, providing elastic force for the block 24 to return. When the block 24 is completely out of the slot 21, the operator can easily remove the filter plate 20 for cleaning or replacement. After cleaning or replacement is completed, the filter plate 20 is returned to the dust removal box 15, and the elastic action of the spring 26 ensures that the block 24 and the slot 21 are tightly plugged together to secure it.
[0038] Reference Figure 1 and Figure 2 The inner side of the support frame 2 is fixedly connected to the limiting column 31, the outer side of the limiting column 31 is slidably connected to the limiting block 32, and the outer side of the limiting block 32 is fixedly connected to the outer side of the cleaning frame 7.
[0039] Specifically, the combination of the limiting column 31 and the limiting block 32 guides the cleaning rack 7, thereby ensuring the accuracy and efficiency of the cleaning work.
[0040] Working principle: First, place the fused brick on the placement rack body 1, then start the motor 3, the output shaft of the motor 3 is connected to the gear 6 through the connecting rod 4, wherein the gear 6 is meshed with the rack 29 on the outside of the support frame 2, so that the gear 6 rolls on the rack 29, and the movable plate 5 slides smoothly in the movable groove 12, and drives the cleaning rack 7 and the two cleaning plates 8 inside it to move in the horizontal direction, so that multiple brushes 9 move, and closely contact and clean the surface of the fused brick. The softness and elasticity of the brush 9 can adapt to the different shapes and surface textures of the fused brick, effectively removing the dust on the surface. At the same time, start the exhaust fan 14 to generate a strong negative pressure suction force, and the dust head 19 is connected to the exhaust fan 14 through the dust removal pipe 16, the connecting pipe 17, the connecting pipe 18 and the pipeline. The multiple dust heads 19 clean the dust generated by the multiple brushes 9 on the surface of the fused brick into the dust removal box 15, and the filter plate 20 filters the dust to prevent damage to the exhaust fan 14. When the dust on the filter plate 20 accumulates to a certain extent, it needs to be cleaned or replaced. By pulling the pull plate 28, the movable plate 23 is driven to move toward the pull plate 28, and at the same time, the block 24 is gradually disengaged from the slot 21 and the spring 26 is compressed. When the block 24 is completely out of the slot 21, the filter plate 20 can be pulled out of the dust removal box 15 for cleaning or replacement.
[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A refractory brick dust removal and cleaning rack, comprising a rack body (1) and a motor (3), characterized in that: The top of the placement rack body (1) is fixedly connected to a support rack (2), the outer side of the support rack (2) is fixedly connected to a rack (29), the outer side of the rack (29) is provided with a movable groove (12), the output end of the motor (3) is fixedly connected to a connecting rod (4), the outer side of the connecting rod (4) is rotatably connected to a movable plate (5), the outer side of the connecting rod (4) is fixedly connected to a gear (6), one end of the connecting rod (4) is rotatably connected to a cleaning rack (7), the inner side of the cleaning rack (7) is fixedly connected to two cleaning plates (8), the cleaning rack (7) and the cleaning plate ( 8) are fixedly connected to the inner side of a plurality of brushes (9), the outer side of the placing rack body (1) is provided with two through grooves (11), the inner walls of the two through grooves (11) are slidably connected to the outer side of the placing rack body (1), the interior of the placing rack body (1) is provided with a plurality of slides (30), the outer side of the cleaning rack (7) is fixedly connected to a plurality of slides (10), the outer sides of the plurality of slides (10) are slidably connected to the inner walls of the corresponding slides (30), and a dust collection component is provided on the top of the supporting frame (2), and the dust collection component is used to collect dust on the surface of the cleaned fused bricks.
2. A refractory brick dust removal and cleaning rack according to claim 1, characterized in that: The dust collection assembly comprises a support plate (13), the bottom of the support plate (13) is fixedly connected to the top of the support frame (2), one side of the top of the support frame (2) is fixedly connected to an exhaust fan (14), the other side of the top of the support frame (2) is fixedly connected to a dust removal box (15), the exhaust fan (14) is connected to the dust removal box (15) through a pipeline, one side of the dust removal box (15) is fixedly connected to a dust removal pipe (16), and one end of the dust removal pipe (16) is fixedly connected to A connecting pipe (17), the outer side of the connecting pipe (17) is fixedly connected to two connecting pipes (18), the outer sides of the connecting pipe (17) and the connecting pipe (18) are fixedly connected to multiple dust suction heads (19), the interior of the dust removal box (15) is detachably connected to a filter plate (20), the outer side of the filter plate (20) is provided with two card slots (21), the top of the dust removal box (15) is fixedly connected to a disassembly component, and the disassembly component is used to disassemble the filter plate (20).
3. A refractory brick dust removal and cleaning rack according to claim 2, characterized in that: The disassembly assembly includes two mounting shells (22), the outer sides of the two mounting shells (22) are fixedly connected to the top of the dust removal box (15), the interior of the mounting shells (22) is provided with a mounting groove (27), the inner wall of the mounting groove (27) is slidably connected with a movable plate (23), one end of the movable plate (23) is fixedly connected with a clamping block (24), the other end of the movable plate (23) is fixedly connected with a connecting column (25), the outer side of the connecting column (25) is provided with a spring (26), and one end of the connecting column (25) is fixedly connected with a pull plate (28).
4. A refractory brick dust removal and cleaning rack according to claim 3, characterized in that: One end of the two springs (26) is respectively fixedly connected to one side of the corresponding movable plate (23), and the other end of the two springs (26) is respectively fixedly connected to the inner wall of the corresponding mounting groove (27).
5. The refractory brick dust removal and cleaning rack according to claim 3, characterized in that: The cross section of the card block (24) is set to be square, and the two card blocks (24) are plugged into and matched with the corresponding card slots (21).
6. The refractory brick dust removal and cleaning rack according to claim 1, characterized in that: The gear (6) is meshed with the rack (29), and the outer side of the movable plate (5) is slidably connected to the inner wall of the movable groove (12).
7. The refractory brick dust removal and cleaning rack according to claim 2, characterized in that: The outer side of the connecting pipe (17) is fixedly connected to the outer side of the cleaning frame (7), and the outer sides of the two connecting pipes (18) are fixedly connected to the outer sides of the corresponding cleaning plates (8).
8. The refractory brick dust removal and cleaning rack according to claim 1, characterized in that: The inner side of the support frame (2) is fixedly connected to a limiting column (31), the outer side of the limiting column (31) is slidably connected to a limiting block (32), and the outer side of the limiting block (32) is fixedly connected to the outer side of the cleaning frame (7).