High-precision filter membrane rolling machine

By designing a high-precision filter rolling machine, and using cleaning mechanisms and drying mechanisms, the inefficiency and pollution problems caused by multiple equipment in filter membrane production are solved, and high-precision and high-efficiency filter production are achieved.

CN223234512UActive Publication Date: 2025-08-19WUHU HUASHENG FILTERING MATERIAL CO LTD
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Patent Information

Application Number
CN202421532639.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-01
Publication Date
2025-08-19
Estimated Expiration
2034-07-01

AI Technical Summary

Technical Problem

During the production process of existing filter membranes, multiple equipment is required, which has low working efficiency and high labor intensity. The film rolling process is prone to contamination of the filter membrane, resulting in a decline in quality.

Method used

A high-precision filter membrane rolling machine is designed, including a cleaning mechanism, a rolling mechanism, a drying mechanism and a collection mechanism. The filter membrane accuracy and efficiency are improved through water jet pipe cleaning, roll extrusion and drying.

Benefits of technology

The density and product accuracy of the filter membrane are improved, the device size is reduced, space is saved, and processing efficiency and drying speed of the filter membrane are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of filter membrane rolling devices, and discloses a filter membrane rolling high-precision machine which comprises an installation plate, two supporting legs are installed at the bottom of the installation plate, two first side plates are installed at the top of the installation plate, the number of the first side plates is two, membrane releasing rollers are installed on the inner sides of the two first side plates, and the membrane releasing rollers are installed on the inner sides of the two first side plates. The high-precision filter membrane rolling machine comprises a mounting plate, a membrane releasing roller is mounted on the top of the mounting plate, a cleaning mechanism is mounted on the right side of the membrane releasing roller, a membrane rolling mechanism is mounted on the right side of the cleaning mechanism, the membrane rolling mechanism and the cleaning mechanism are both mounted on the top of the mounting plate, and an auxiliary mechanism is connected to the right end of the membrane rolling mechanism. When the filter membrane moves to the cleaning mechanism, the top and the bottom of the filter membrane are cleaned through the water spraying pipe and the nozzle, dust on the surface of the filter membrane is washed away, the filter membrane passes through the position between the first roller and the second roller after being humidified, the filter membrane is rolled, water in the filter membrane is pressed out, and the compactness and the product precision of the filter membrane are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of filter membrane rolling devices, in particular to a high-precision filter membrane rolling machine. Background Art

[0002] Filtration is a common process in everyday life, and membranes are used for this purpose. Filter membranes are used to separate and concentrate solutes in solutions, and are also commonly used to separate colloidal suspensions. Their application areas are constantly expanding. Membrane separation technology utilizes the differences in the permeation rates of components in a fluid to separate them. Therefore, the accuracy of the membrane affects its filtration efficiency. Existing membrane production often requires multiple pieces of equipment, resulting in low efficiency, high labor intensity, and significant space occupation. Furthermore, the rolling process can contaminate the membrane, reducing its quality. Utility Model Content

[0003] (1) Technical problems solved

[0004] In response to the shortcomings of the existing technology, the utility model provides a high-precision filter membrane rolling machine, which has the advantages of facilitating improved work efficiency and improved filter membrane precision. It solves the problem that multiple devices are often used in the production process of filter membranes, which has slow work efficiency, high labor intensity, and occupies a lot of space. The rolling process will cause pollution to the filter membrane, resulting in a decrease in the quality of the filter membrane.

[0005] (2) Technical solution

[0006] In order to achieve the above-mentioned purpose of facilitating improved work efficiency and improving filter membrane accuracy, the utility model provides the following technical solutions: a high-precision filter membrane rolling machine, comprising a mounting plate, the bottom of the mounting plate is equipped with support legs, the number of the support legs is two, the top of the mounting plate is equipped with side panel one, the number of the side panels one is two, and film placing rollers are installed on the inner sides of the two side panels one, a cleaning mechanism is installed on the right side of the film placing roller, a film rolling mechanism is installed on the right side of the cleaning mechanism, the film rolling mechanism and the cleaning mechanism are both installed on the top of the mounting plate, the right end of the film rolling mechanism is connected to an auxiliary mechanism, the right end of the mounting plate is equipped with a drying mechanism, and the bottom of the drying mechanism is equipped with a collecting mechanism.

[0007] Preferably, the inner side of the film placing roller is rotatably connected to a rotating shaft 1, and both ends of the rotating shaft 1 are connected to the inner side of the side plate 1.

[0008] Preferably, the cleaning mechanism includes a water tank, a water pump is installed on the top of the water tank, there are two water pumps, and the water pumps are symmetrically installed on both sides of the top of the water tank, a side panel 2 is installed on the outside of the water pump, a connecting pipe is installed inside the side panel 2, the bottom end of the connecting pipe is connected to the top of the water pump, and the inner side of the connecting pipe is connected to a water spray pipe, there are two water spray pipes, and nozzles are opened on the adjacent sides of the two water spray pipes, and a water inlet is installed on the top of the water tank.

[0009] Preferably, the bottom of the water tank is connected to the top of the mounting plate.

[0010] Preferably, the film rolling mechanism includes a bracket, a motor 1 is installed on the inner side of the bracket, the inner end of the motor 1 is connected to the rotating shaft 2, the outer side of the rotating shaft 2 is connected to the rolling roller 1, a motor 2 is arranged directly above the motor 1, the inner end of the motor 2 is connected to the rotating shaft 3, the outer side of the rotating shaft 3 is connected to the rolling roller 2, and the bottom of the bracket is connected to the top side of the mounting plate.

[0011] Preferably, the auxiliary mechanism includes two connecting plates, and auxiliary rollers are installed on the inner sides of the two connecting plates. The inner sides of the auxiliary rollers are rotatably connected to auxiliary rotating shafts, and the left end of the connecting plate is connected to the right side of the bracket.

[0012] Preferably, the drying mechanism includes a drying box, a heating assembly is installed on the right side of the drying box, a heating plate is provided on the inner wall of the drying box, and buckles are installed on both sides of the drying box, a slot is provided on the inner side of the buckle, and the left side of the drying box is connected to the right end of the mounting plate.

[0013] Preferably, the collecting mechanism includes a collecting box, a motor three is installed on the front side of the collecting box, the inner end of the motor three is connected to a rotating shaft four, the outer side of the rotating shaft four is connected to a film collecting roller, and blocks are installed on both sides of the collecting box.

[0014] Preferably, the card block is connected to the buckle via a card slot, and the top of the collection box is connected to the bottom of the drying box.

[0015] (3) Beneficial effects

[0016] Compared with the existing technology, the utility model provides a high-precision filter membrane rolling machine with the following features:

[0017] Beneficial effects:

[0018] 1. This high-precision filter membrane rolling machine has a cleaning mechanism and a membrane rolling mechanism. When the filter membrane moves to the cleaning mechanism, the water pipe and the nozzle clean the top and bottom of the filter membrane to wash away the dust on the surface of the filter membrane. After the filter membrane is humidified, it passes between rollers one and two and is rolled to squeeze out the moisture in the filter membrane, thereby increasing the tightness of the filter membrane and the product precision.

[0019] 2. The high-precision filter membrane rolling machine heats and dries the filter membrane squeezed by rollers 1 and 2 through the setting of a drying mechanism, which accelerates the drying of the filter membrane, enables the filter membrane to be quickly packaged and used, improves processing efficiency, and saves time.

[0020] 3. The high-precision filter membrane rolling machine has an integrated design, which reduces the size of the device, saves space and is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the structure of the cleaning mechanism of the utility model;

[0023] Figure 3 This is a schematic diagram of the structure of the water spray pipe of the utility model;

[0024] Figure 4 This is a structural diagram of the film rolling mechanism of the utility model;

[0025] Figure 5 This is a structural diagram of the drying mechanism of the utility model;

[0026] Figure 6 This is a structural diagram of the clamping block and the buckle of the utility model.

[0027] In the figure: 1. Mounting plate; 2. Support leg; 3. Side panel 1; 4. Film placing roller; 41. Rotating shaft 1; 5. Cleaning mechanism; 51. Water tank; 52. Water pump; 53. Side panel 2; 54. Connecting pipe; 55. Water inlet; 56. Water spray pipe; 57. Spray nozzle; 6. Film rolling mechanism; 61. Bracket; 62. Motor 1; 63. Rotating shaft 2; 64. Roller 1; 65. Motor 2; 66. Rotating shaft 3; 67. Roller 2; 7. Auxiliary mechanism; 71. Connecting plate; 72. Auxiliary roller; 73. Auxiliary rotating shaft; 8. Drying mechanism; 81. Drying box; 82. Heating component; 83. Heating plate; 84. Buckle; 85. Card slot; 9. Collecting mechanism; 91. Collecting box; 92. Motor 3; 93. Rotating shaft 4; 94. Film collecting roller; 95. Card block. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] See also Figure 1-6 A high-precision filter membrane rolling machine includes a mounting plate 1, a support leg 2 is installed at the bottom of the mounting plate 1, the number of the support legs 2 is two, a side plate 3 is installed on the top of the mounting plate 1, the number of the side plates 3 is two, and a film roller 4 is installed on the inner side of the two side plates 3, a cleaning mechanism 5 is installed on the right side of the film roller 4, a film rolling mechanism 6 is installed on the right side of the cleaning mechanism 5, the film rolling mechanism 6 and the cleaning mechanism 5 are both installed on the top of the mounting plate 1, and the right end of the film rolling mechanism 6 is connected to the auxiliary mechanism 7, and the right end of the mounting plate 1 is installed with a drying mechanism. Mechanism 8, a collecting mechanism 9 is installed at the bottom of the drying mechanism 8. Specifically, the inner side of the film placing roller 4 is rotatably connected to a rotating shaft 41, and both ends of the rotating shaft 41 are connected to the inner side of the side plate 3. The mounting plate 1 and the support legs 2 are used for the installation and support of the device. The cleaning mechanism 5 is used to remove dust on the surface of the filter membrane. The membrane rolling mechanism 6 is used to roll the filter membrane to improve the accuracy and quality of the filter membrane. The drying mechanism 8 is used to heat and dry the filter membrane, eliminating the need for a separate drying procedure and improving efficiency. The collecting mechanism 9 is used to collect the filter membrane for convenient subsequent use.

[0030] The cleaning mechanism 5 includes a water tank 51, and a water pump 52 is installed on the top of the water tank 51. There are two water pumps 52, and the water pumps 52 are symmetrically installed on both sides of the top of the water tank 51. A side panel 2 53 is installed on the outside of the water pump 52, and a connecting pipe 54 is installed inside the side panel 2 53. The bottom end of the connecting pipe 54 is connected to the top of the water pump 52, and the inner side of the connecting pipe 54 is connected to a water spray pipe 56. There are two water spray pipes 56, and nozzles 57 are provided on the adjacent sides of the two water spray pipes 56. A water inlet 55 is installed on the top of the water tank 51, and the bottom of the water tank 51 is connected to the top of the mounting plate 1. After the water pump 52 is started, the top and bottom of the filter membrane are cleaned through the water spray pipe 56 and the nozzle 57 to wash away the dust on the surface of the filter membrane.

[0031] The membrane rolling mechanism 6 includes a bracket 61, on the inner side of which a motor 1 62 is installed, the inner end of the motor 1 62 is connected to a rotating shaft 2 63, the outer side of the rotating shaft 2 63 is connected to a roller 1 64, a motor 2 65 is arranged directly above the motor 1 62, the inner end of the motor 2 65 is connected to a rotating shaft 3 66, the outer side of the rotating shaft 3 66 is connected to a roller 2 67, the bottom of the bracket 61 is connected to the top side of the mounting plate 1, and the combination of roller 1 64 and roller 2 67 can quickly remove most of the moisture in the filter membrane, reduce the internal pores of the filter membrane, and improve the quality and accuracy of the filter membrane.

[0032] The auxiliary mechanism 7 includes two connecting plates 71, and auxiliary rollers 72 are installed on the inner sides of the two connecting plates 71. The inner sides of the auxiliary rollers 72 are rotatably connected to the auxiliary rotating shaft 73. The left end of the connecting plate 71 is connected to the right side of the bracket 61.

[0033] The drying mechanism 8 includes a drying box 81, a heating component 82 is installed on the right side of the drying box 81, and a heating plate 83 is provided on the inner wall of the drying box 81, and buckles 84 are installed on both sides of the drying box 81, and a slot 85 is provided on the inner side of the buckle 84. The left side of the drying box 81 is connected to the right end of the mounting plate 1, and the heating plate 83 is arranged on the inner wall of the drying box 81. The large area of the heating plate 83 can quickly dry the filter membrane, so that the filter membrane can be quickly packaged, saving time.

[0034] The collecting mechanism 9 includes a collecting box 91, and a motor 3 92 is installed on the front side of the collecting box 91. The inner end of the motor 3 92 is connected to the rotating shaft 4 93, and the outer side of the rotating shaft 4 93 is connected to the film collecting roller 94. Blocks 95 are installed on both sides of the collecting box 91. The block 95 is connected to the buckle 84 through the slot 85. The top of the collecting box 91 is connected to the bottom of the drying box 81. The connection between the block 95 and the buckle 84 enables the collecting box 91 to be separated from the device, which is convenient for the recovery of the filter membrane.

[0035] When in use, one end of the filter membrane passes through the film-releasing roller 4, the cleaning mechanism 5, the film-rolling mechanism 6, the auxiliary mechanism 7 and the drying mechanism 8 in sequence, and is connected to the film-collecting roller 94 of the collecting mechanism 9. The heating component 82 is started, the temperature is adjusted, and the heating plate 83 starts to preheat. Water is added to the water tank 51 through the water inlet 55, and the water pump 52 is started. Water is sprayed from the nozzle 57 of the water spray pipe 56 to clean the filter membrane. Then, the motor 1 62 and the motor 2 65 are started, and the roller 1 64 and the roller 2 67 rotate in opposite directions to roll the filter membrane and squeeze out most of the moisture in the filter membrane. Then, the filter membrane changes direction after passing through the auxiliary roller 72 and enters the drying box 81 downward. Due to the large area of the heating plate 83 of the drying box 81, the filter membrane can be dried quickly. The motor 3 92 is started, and the film-collecting roller 94 starts to rotate to collect the filter membrane. After the film rolling is completed, the collection box 91 is pulled out, the block 95 and the buckle 84 are separated, and the filter membrane is taken out.

[0036] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0037] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-precision filter membrane rolling machine, comprising a mounting plate (1), characterized in that: The bottom of the mounting plate (1) is provided with a support leg (2), the number of the support legs (2) is two, the top of the mounting plate (1) is provided with a side plate (3), the number of the side plates (3) is two, and a film-laying roller (4) is provided on the inner side of the two side plates (3), a cleaning mechanism (5) is provided on the right side of the film-laying roller (4), a film-rolling mechanism (6) is provided on the right side of the cleaning mechanism (5), the film-rolling mechanism (6) and the cleaning mechanism (5) are both provided on the top of the mounting plate (1), and the right end of the film-rolling mechanism (6) is connected to an auxiliary mechanism (7), a drying mechanism (8) is provided on the right end of the mounting plate (1), and a collecting mechanism (9) is provided on the bottom of the drying mechanism (8).

2. A high-precision filter membrane rolling machine according to claim 1, characterized in that: The inner side of the film-releasing roller (4) is rotatably connected to a rotating shaft (41), and both ends of the rotating shaft (41) are connected to the inner side of the side plate (3).

3. A high-precision filter membrane rolling machine according to claim 1, characterized in that: The cleaning mechanism (5) comprises a water tank (51), a water pump (52) is installed on the top of the water tank (51), the number of the water pumps (52) is two, and the water pumps (52) are symmetrically installed on both sides of the top of the water tank (51), the outer side of the water pump (52) is installed with a second side plate (53), the interior of the second side plate (53) is installed with a connecting pipe (54), the bottom end of the connecting pipe (54) is connected to the top of the water pump (52), and the inner side of the connecting pipe (54) is connected to a water spray pipe (56), the number of the water spray pipe (56) is two, and a nozzle (57) is opened on the adjacent side of the two water spray pipes (56), and a water inlet (55) is installed on the top of the water tank (51).

4. A high-precision filter membrane rolling machine according to claim 3, characterized in that: The bottom of the water tank (51) is connected to the top of the mounting plate (1).

5. A high-precision filter membrane rolling machine according to claim 1, characterized in that: The film rolling mechanism (6) includes a bracket (61), a motor 1 (62) is installed on the inner side of the bracket (61), the inner end of the motor 1 (62) is connected to the rotating shaft 2 (63), the outer side of the rotating shaft 2 (63) is connected to the rolling roller 1 (64), a motor 2 (65) is arranged directly above the motor 1 (62), the inner end of the motor 2 (65) is connected to the rotating shaft 3 (66), the outer side of the rotating shaft 3 (66) is connected to the rolling roller 2 (67), and the bottom of the bracket (61) is connected to the top side of the mounting plate (1).

6. A high-precision filter membrane rolling machine according to claim 1, characterized in that: The auxiliary mechanism (7) comprises two connecting plates (71), and auxiliary rollers (72) are installed on the inner sides of the two connecting plates (71). The inner sides of the auxiliary rollers (72) are rotatably connected to auxiliary rotating shafts (73). The left end of the connecting plate (71) is connected to the right side of the bracket (61).

7. A high-precision filter membrane rolling machine according to claim 1, characterized in that: The drying mechanism (8) comprises a drying box (81), a heating assembly (82) is installed on the right side of the drying box (81), a heating plate (83) is provided on the inner wall of the drying box (81), and buckles (84) are installed on both sides of the drying box (81), a slot (85) is provided on the inner side of the buckle (84), and the left side of the drying box (81) is connected to the right end of the mounting plate (1).

8. A high-precision filter membrane rolling machine according to claim 1, characterized in that: The collecting mechanism (9) comprises a collecting box (91), a motor three (92) is installed on the front side of the collecting box (91), the inner end of the motor three (92) is connected to a rotating shaft four (93), the outer side of the rotating shaft four (93) is connected to a film collecting roller (94), and blocks (95) are installed on both sides of the collecting box (91).

9. A high-precision filter membrane rolling machine according to claim 8, characterized in that: The card block (95) is connected to the buckle (84) via the card slot (85), and the top of the collection box (91) is connected to the bottom of the drying box (81).