Visual cleaning device for temperature control security liquid steel jacket of oxygen-enriched side-blown converter

By using a micro camera and LED strong light spotlight in the oxygen-rich side blower with high-pressure water cleaning, the problem of incomplete cleaning of impurities inside the security molten steel sleeve is solved, and efficient cleaning effect is achieved, ensuring the cooling quality and safety of the boiler.

CN223234538UActive Publication Date: 2025-08-19JIANGSU TIANNENG RESOURCES RECYCLING TECH CO LTD
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Patent Information

Application Number
CN202422390751.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-08-19
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

In the prior art, there is a problem of impurities cleaning in the security molten steel jacket of the oxygen-rich side blower, which affects the cooling quality and increases the risk of boiler operation.

Method used

An oxygen-rich side blower temperature-controlled security steel water jacket visual cleaning device is designed, using a micro camera and LED strong light spotlight with high-pressure water cleaning to monitor and clean impurities inside the security steel water jacket in real time, and use a high-pressure water spray head to clean the dead corners.

Benefits of technology

It realizes effective cleaning of impurities inside the security molten steel sleeve, ensures cooling effect, reduces boiler operation risks, and improves cleaning efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of boiler cooling, in particular to a visual cleaning device for a temperature control security molten steel jacket of an oxygen-enriched side-blown furnace, which comprises an upper support, a lower support connected to the lower end of the upper support, an observation rod arranged on the upper support, a miniature camera arranged at one end of the observation rod, and a spotlight arranged on the miniature camera. A mounting hole is formed in the lower support, a cleaning pipe is arranged in the mounting hole, the cleaning pipe is provided with a water inlet end and a water outlet end, the water inlet end is connected with a high-pressure water conveying pipe, the water outlet end is connected with a spray head, and the water outlet direction of the spray head is perpendicular to the cleaning pipe. The device is simple in structure and convenient to install, the scale impurity clogging position in the security molten steel jacket can be found through the micro camera, the scale impurities in the security molten steel jacket can be cleaned up, and then safe and stable operation of a boiler is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the field of boiler cooling, in particular to a temperature-control and safety-protection visible cleaning device for a molten steel jacket of an oxygen-enriched side-blowing furnace. Background Art

[0002] The oxygen-enriched side-blown furnace is a boiler commonly used in the lead-making field. During the operation of the oxygen-enriched side-blown furnace, a safety steel water jacket needs to be set on the outer periphery of the boiler to cool the boiler. As an important cooling device, the safety steel water jacket can ensure that the boiler operates within a safe temperature range. The stable operation of the safety steel water jacket helps to maintain the overall stability of the boiler system and reduce operational failures caused by temperature fluctuations. The cooling water in the safety steel water jacket will contain calcium, magnesium and other ions, and impurities will also be mixed in during the flow of cooling water. These ions and impurities are easily decomposed and precipitated at the bottom of the safety steel water jacket under high temperature and high pressure to form scale. In the existing technology, impurities are cleaned by opening a cleaning hole, but some impurities adhere to the bottom of the safety steel water jacket, and there are dead corners in the cleaning. If the impurities are not cleaned thoroughly, it will affect the cooling quality and increase the risk of boiler operation. Therefore, there is an urgent need for a visual cleaning device for the temperature-controlled safety steel water jacket of the oxygen-enriched side-blown furnace to clean the impurities in the dead corners of the safety steel water jacket and ensure the cooling quality of the safety steel water jacket. Utility Model Content

[0003] The purpose of the utility model is to provide a temperature-controlled and safe molten steel jacket visual cleaning device for an oxygen-enriched side-blown furnace, so as to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above objectives, the present invention provides the following technical solutions:

[0005] A visual cleaning device for the temperature-controlled safety steel jacket of an oxygen-enriched side-blown furnace is characterized in that it includes an upper bracket, the lower end of the upper bracket is connected to a lower bracket, the upper bracket is provided with an observation rod, one end of the observation rod is provided with a miniature camera, the miniature camera is provided with a spotlight, the end of the observation rod away from the miniature camera is provided with a display screen, the display screen and the miniature camera are electrically connected, the lower bracket is provided with a mounting hole, a cleaning pipe is provided in the mounting hole, the cleaning pipe is provided with a water inlet end and a water outlet end, the water inlet end is connected to a high-pressure water delivery pipe, the water outlet end is connected to a nozzle, and the water outlet direction of the nozzle is perpendicular to the cleaning pipe.

[0006] Preferably, the miniature camera is embedded in the observation rod.

[0007] Preferably, the spotlight is an LED high-intensity spotlight.

[0008] Preferably, a triangular bracket is provided at the lower end of the lower bracket.

[0009] Preferably, the cleaning pipe is rotatably connected to the mounting hole.

[0010] Preferably, a handle is connected to the cleaning pipe.

[0011] Preferably, a locking mechanism is provided on the cleaning tube, and the locking mechanism includes a clamp sleeved on the outside of the cleaning tube, threaded holes are provided on both sides of the clamp, a screw is threadedly connected to each threaded hole, and one end of the screw is rotated to connect to the buckle.

[0012] Preferably, the upper bracket and the lower bracket are connected in a detachable manner.

[0013] Preferably, the upper bracket and the lower bracket are detachably connected by bracket bolts, the upper bracket is provided with first through holes evenly spaced apart, the lower bracket is provided with second through holes evenly spaced apart, and the upper bracket and the lower bracket are detachably connected by bracket bolts penetrating the first through holes and the second through holes.

[0014] Beneficial effects

[0015] (1) In the present invention, a micro camera is used to observe the interior of the safety molten steel jacket, and the impurity situation inside the safety molten steel jacket is monitored in real time. According to the impurity situation inside the safety molten steel jacket, the cleaning direction of the nozzle is adjusted in time to clean the interior of the safety molten steel jacket and ensure the cooling effect of the safety molten steel jacket.

[0016] (2) In the present invention, the cleaning pipe and the flange are fixed by a locking mechanism, which effectively prevents the cleaning pipe from falling out of the flange due to excessive water pressure, ensures the stability of the cleaning pipe during the cleaning process, and improves the cleaning efficiency.

[0017] (3) The upper bracket and the lower bracket in the present invention are detachably connected by bracket bolts, which makes it convenient for operators to move the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural diagram of the utility model;

[0019] Figure 2 It is a side view of the utility model;

[0020] Figure 3 This is a schematic diagram of the locking state of the locking mechanism in the present invention;

[0021] Figure 4 This is a schematic diagram of the locking mechanism in the present invention in a non-locking state;

[0022] Figure 5 This is a schematic diagram of the structure of the clamp in the utility model;

[0023] Figure 6 This is a structural diagram of the security molten steel jacket;

[0024] In the figure: 1. Upper bracket, 2. Lower bracket, 3. Observation rod, 4. Spotlight, 5. Mini camera, 6. Display screen, 7. Bracket bolt, 701. First through hole, 702. Second through hole, 8. Nozzle, 9. Locking mechanism, 901. Clamp, 902. Screw, 903. Buckle, 904. Threaded hole, 10. Cleaning pipe, 11. Tripod, 12. Flange, 13. Safety steel jacket, 14. Sewage outlet. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0026] In the description of the present invention, it should be understood that the terms "middle", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0027] In this utility model, unless otherwise specified or limited, the terms "disposed," "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed or detachable connections, mechanical connections, direct connections, or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of these terms in this utility model based on specific circumstances.

[0028] like Figure 1-6As shown, a visual cleaning device for the temperature-controlled safety molten steel jacket of an oxygen-enriched side-blown furnace comprises an upper bracket 1, a lower bracket 2 being connected to the lower end of the upper bracket, the upper bracket and the lower bracket being arranged parallel to the safety molten steel jacket, an observation rod 3 being provided on the upper bracket, a micro camera 5 being provided at one end of the observation rod, a spotlight 4 being provided on the micro camera, the spotlight being able to illuminate the interior of the safety molten steel jacket, a display screen 6 being provided at the end of the observation rod away from the micro camera, the display screen and the micro camera being electrically connected, the micro camera being able to photograph the interior of the safety molten steel jacket and display it on the display screen, a mounting hole being provided on the lower bracket, a cleaning pipe 10 being provided in the mounting hole, the cleaning pipe being arranged perpendicularly to the safety molten steel jacket, the cleaning pipe being provided with a water inlet end and a water outlet end, the water inlet end being connected to a high-pressure water delivery pipe (not shown in the figure), the water pressure in the high-pressure water delivery pipe being 1.7-2.0 MPa, a water pipe quick connector being provided at the water inlet end (not shown in the figure), the water inlet end being connected to the high-pressure water delivery pipe through the water pipe quick connector, and the water outlet end being connected to the high-pressure water delivery pipe A nozzle 8 is connected, and the water outlet direction of the nozzle is perpendicular to the cleaning pipe. The observation rod is arranged vertically to the security molten steel jacket. The miniature camera in the observation rod is perpendicular to the security molten steel jacket. The high-pressure water delivery pipe delivers high-pressure water to the nozzle through the cleaning pipe. The nozzle sprays water downward to wash away the impurities attached to the bottom of the security molten steel jacket and discharge them from the sewage outlet 14 at the bottom of the security molten steel jacket. The miniature camera is embedded in the observation rod. The miniature camera can rotate inside the observation rod. The rotation of the miniature camera drives the spotlight to rotate, which can illuminate the corner position inside the security molten steel jacket, making it easy to observe the scaling condition in the corners inside the security molten steel jacket. The embedded miniature camera can ensure that the observation rod is smoothly inserted into the security molten steel jacket. The spotlight is an LED strong light spotlight. The interior of the security molten steel jacket is a closed space. The use of an LED strong light spotlight can better illuminate the interior of the security molten steel jacket, making it convenient for the miniature camera to clearly observe the internal situation and accurately find the location of scale blockage for easy cleaning.

[0029] A triangular bracket 11 is provided at the lower end of the lower bracket. The triangular bracket can ensure the stability of the lower bracket, making it convenient for the operator to clean the safety steel water jacket. The cleaning pipe is rotatably connected to the mounting hole. The cleaning pipe needs to be rotated to ensure that the nozzle can clean every corner of the safety steel water jacket. A handle is connected to the cleaning pipe. Since the water pressure generated by the high-pressure water delivery pipe is large, the handle facilitates the operator to hold the cleaning pipe steady to achieve the best cleaning effect.

[0030] A locking mechanism 9 is provided on the cleaning pipe, which includes a clamp 901 that is sleeved on the outside of the cleaning pipe. Threaded holes 904 are provided on both sides of the clamp. A screw 902 is threadedly connected to each threaded hole. A buckle 903 is rotatably connected to one end of the screw. A water inlet and a water outlet are provided on the safety steel water jacket. Flanges are provided on the water inlet and the water outlet. The buckle is used to connect with the flange. The inner diameter of the buckle is larger than the edge of the flange. Under the action of the high-pressure water delivery pipe, the water pressure in the cleaning pipe is very high, which will cause the cleaning pipe to move. The locking mechanism can fix the cleaning pipe on the flange to prevent the cleaning pipe from detaching from the flange due to excessive water pressure, thereby ensuring the stability of the cleaning pipe during cleaning.

[0031] The upper bracket and the lower bracket are connected in a detachable manner. Multiple safety molten steel sleeves are spliced together for use. There are a large number of safety molten steel sleeves. The detachable connection makes it easy to disassemble the device, thereby moving the device from the previous safety molten steel sleeve to the next safety molten steel sleeve, thereby improving the cleaning speed. The upper bracket and the lower bracket are detachably connected by a bracket bolt 7. The upper bracket is evenly spaced with first through holes 701, and the lower bracket is evenly spaced with second through holes 702. The upper bracket and the lower bracket are detachably connected by the bracket bolts penetrating the first through holes and the second through holes. The detachable connection is achieved by penetrating the first through holes and the second through holes with the bracket bolts. The drilling cost is low, and the bolts are also convenient for disassembly and assembly, which saves production costs and improves disassembly efficiency.

[0032] How to use this device

[0033] The security molten steel jacket is provided with a water inlet and a water outlet. Circulating water enters through the water inlet and exits through the water outlet. The water inlet is located at the bottom. Both the water inlet and the water outlet are provided with flanges. A sewage outlet is provided at the bottom of the security molten steel jacket. When using this device, insert the observation rod into the water outlet, observe the situation of impurities at the bottom of the security molten steel jacket through the micro camera and display it on the display screen. The spotlight illuminates the inside of the security molten steel jacket so that the micro camera can take clearer pictures. Lock the lower bracket and the upper bracket, insert the cleaning pipe on the lower bracket into the water inlet, and the locking mechanism locks the cleaning pipe to the flange at the water inlet. Connect the cleaning pipe to the high-pressure water delivery pipe to clean the bottom of the security molten steel jacket. By holding the handle, you can rotate the cleaning pipe to achieve cleaning of dead corners, clean out scale impurities, and discharge them through the sewage outlet at the bottom of the security molten steel jacket to prevent clogging and ensure the cooling effect of the security molten steel jacket.

[0034] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as above in terms of a preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art can, without departing from the scope of the technical solution of the present invention, make some changes or modifications to equivalent embodiments using the technical contents disclosed above. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A visual cleaning device for temperature-controlled and safe molten steel jacket of an oxygen-enriched side-blown furnace, characterized by: It includes an upper bracket, the lower end of the upper bracket is connected to the lower bracket, the upper bracket is provided with an observation rod, one end of the observation rod is provided with a miniature camera, the miniature camera is provided with a spotlight, the end of the observation rod away from the miniature camera is provided with a display screen, the display screen and the miniature camera are electrically connected, the lower bracket is provided with a mounting hole, a cleaning pipe is provided in the mounting hole, the cleaning pipe is provided with a water inlet end and a water outlet end, the water inlet end is connected to a high-pressure water delivery pipe, the water outlet end is connected to a nozzle, and the water outlet direction of the nozzle is perpendicular to the cleaning pipe.

2. The device for visually cleaning the temperature-controlled and safe molten steel jacket of an oxygen-enriched side-blown furnace according to claim 1, characterized in that: The micro camera is embedded in the observation rod.

3. The visual cleaning device for temperature-controlled and safe molten steel jacket of an oxygen-enriched side-blown furnace according to claim 1, characterized in that: The spotlight is an LED high-intensity spotlight.

4. The device for visually cleaning the steel jacket of an oxygen-enriched side-blown furnace with temperature control and safety as claimed in claim 1, characterized in that: A triangular bracket is provided at the lower end of the lower bracket.

5. The visual cleaning device for temperature-controlled and safe molten steel jacket of an oxygen-enriched side-blown furnace according to claim 1, characterized in that: The cleaning pipe is rotatably connected to the mounting hole.

6. The device for visually cleaning the steel jacket of an oxygen-enriched side-blown furnace with temperature control and safety as claimed in claim 1, characterized in that: The cleaning pipe is connected with a handle.

7. The device for visually cleaning the steel jacket of an oxygen-enriched side-blown furnace with temperature control and safety as claimed in claim 1, characterized in that: The cleaning pipe is provided with a locking mechanism, which includes a clamp sleeved on the outside of the cleaning pipe. Threaded holes are provided on both sides of the clamp. A screw is threadedly connected to each threaded hole, and one end of the screw is rotated to connect to the buckle.

8. The device for visually cleaning the steel jacket of an oxygen-enriched side-blown furnace with temperature control and safety as claimed in claim 1, characterized in that: The upper bracket and the lower bracket are connected in a detachable manner.

9. The device for visually cleaning the steel jacket of an oxygen-enriched side-blown furnace with temperature control and safety as claimed in claim 8, characterized in that: The upper bracket and the lower bracket are detachably connected by bracket bolts, the upper bracket is provided with first through holes evenly spaced apart, the lower bracket is provided with second through holes evenly spaced apart, and the upper bracket and the lower bracket are detachably connected by bracket bolts penetrating the first through holes and the second through holes.