Shell part sizing die

By designing the shell part shaping die, the four sides of the shell part are extruded and shaping blocks controlled by hydraulic telescopic rods and pressure sensors are used to achieve one-time extrusion and shaping on all sides, solving the problems of increased working hours and increased labor intensity caused by multiple shaping, and achieving rapid and efficient shell part molding and dimensional accuracy guarantee.

CN223234764UActive Publication Date: 2025-08-19SUZHOU ZHUOMI INTELLIGENT MFG TECH CO LTD
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Patent Information

Application Number
CN202422867282.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-08-19
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

In the prior art, shell parts need to be shaped multiple times during the shaping process, resulting in an increase in working hours and an increase in labor intensity, while affecting the dimensional accuracy of the product.

Method used

A shell part shaping die is adopted, including a bottom plate, top plate, bottom mold and top mold. The four shaping blocks are controlled to perform one-time extrusion and shaping on the four sides of the shell part through hydraulic telescopic rod and pressure sensor, and the coordination of the bottom and top trapezoidal blocks is used to achieve rapid shaping.

Benefits of technology

The four sides of the shell parts are formed at one time, reducing the shaping time, reducing labor intensity, and improving dimensional accuracy.

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Abstract

The utility model discloses a shell part sizing die, and relates to the technical field of sizing dies. The device comprises a bottom plate, a top plate, a bottom die and a top die, the bottom die and the top die are arranged on the bottom plate and the top plate, the bottom plate and the top plate are connected through a supporting rod, the top end of the bottom die is provided with a cross-shaped extrusion groove, four shaping blocks are arranged in the extrusion groove in a sliding mode, one side of each shaping block is provided with a bottom trapezoid block, and a shell part body is placed on the bottom die. The four sides of the shell part body are matched with the four shaping blocks, and a sliding groove is formed in the bottom die. By means of the hydraulic telescopic rod, the top die, the bottom die, the corresponding top trapezoid block and the corresponding bottom trapezoid block, the four sides of a shell part body can be extruded and shaped through the four shaping blocks in the one-time die assembly process, so that one-time forming of the shell part body can be achieved, large dimensional deviation is avoided, and the product quality is improved. And meanwhile, the shaping time can be saved, the labor intensity of workers is reduced, and use is more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of shaping dies, in particular to a shaping die for a shell part. Background Art

[0002] Shell parts are generally formed by bending cut plates during production. They need to be reshaped before formal welding to avoid large gaps between the plates that affect the welding effect. Therefore, a shaping die is needed.

[0003] When shaping shell parts, it is generally necessary to use tooling to perform multiple single-sided shaping on the four sides. This will not only increase the shaping time, but also increase the labor intensity of the staff. At the same time, when shaping multiple times, the subsequent shaping will also affect the previous shaping effect, thereby affecting the overall size of the product.

[0004] For this reason, a shell part shaping die is proposed. Utility Model Content

[0005] In order to solve the problems existing in the prior art, the utility model provides a shell part shaping die.

[0006] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:

[0007] A shell part shaping die comprises a bottom plate and a top plate, and a bottom die and a top die arranged thereon, the bottom plate and the top plate being connected by a support rod, the top end of the bottom die being provided with an extrusion groove in a cross design, four shaping blocks being slidingly arranged inside the extrusion groove, a bottom trapezoidal block being provided on one side of the shaping block, a shell part body being placed on the bottom die, the four sides of the shell part body being adapted to the four shaping blocks, a slide groove being provided on the bottom die, a slider and a spring being slidingly arranged inside the slide groove, the slider being connected to the shaping block, a hydraulic telescopic rod being provided at the bottom end of the top plate, the telescopic end of the hydraulic telescopic rod being connected to a pressure sensor, the pressure sensor being connected to the top die, and four top trapezoidal blocks being provided at the bottom end of the top die.

[0008] Furthermore, the extrusion groove and the slide groove are connected, the spring and the slider are connected, and the spring is connected to one side of the interior of the slide groove.

[0009] Furthermore, four guide grooves are provided at the top end of the bottom mold, and four guide rods adapted to the guide grooves are provided at the bottom end of the top mold.

[0010] Furthermore, the bottom trapezoidal block is slidably arranged inside the extrusion groove.

[0011] Furthermore, the inclined surfaces of the bottom trapezoidal block and the top trapezoidal block are adapted to each other, and a wear-resistant coating is provided on the inclined surfaces.

[0012] Furthermore, the hydraulic telescopic rod and the pressure sensor are electrically connected to an external controller.

[0013] The beneficial effects of the utility model are as follows:

[0014] The utility model is provided with a hydraulic telescopic rod, a top mold and a bottom mold, and corresponding top trapezoidal blocks and bottom trapezoidal blocks. In the process of one mold closing, four shaping blocks can extrude and shape the four sides of the shell part body, thereby realizing one-time molding, avoiding large dimensional deviations, and also saving shaping working hours, reducing the labor intensity of the staff, and being more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 This is the first cross-sectional view of the utility model;

[0017] Figure 3 It is the second cross-sectional view of the utility model;

[0018] Figure 4 It is an enlarged view of part A of the present utility model.

[0019] Figure numerals: 1, bottom plate; 2, support rod; 3, top plate; 4, bottom mold; 401, extrusion groove; 402, guide groove; 403, slide groove; 5, top mold; 501, top trapezoidal block; 502, guide rod; 6, shell part body; 7, hydraulic telescopic rod; 701, pressure sensor; 8, shaping block; 801, bottom trapezoidal block; 9, slider; 901, spring. DETAILED DESCRIPTION

[0020] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.

[0022] It should be noted that similar reference numerals and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings. In addition, the terms "first," "second," etc. are used only to distinguish the descriptions and are not to be understood as indicating or implying relative importance.

[0023] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the product of the present invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as a limitation on the present invention.

[0024] like Figure 1-4 As shown, a shell part shaping die comprises a bottom plate 1 and a top plate 3 and a bottom die 4 and a top die 5 arranged thereon, the bottom plate 1 and the top plate 3 are connected by a support rod 2, the top of the bottom die 4 is provided with an extrusion groove 401 in a cross design, four shaping blocks 8 are slidingly provided inside the extrusion groove 401, a bottom trapezoidal block 801 is provided on one side of the shaping block 8, a shell part body 6 is placed on the bottom die 4, the four sides of the shell part body 6 are adapted to the four shaping blocks 8, a slide groove 403 is provided on the bottom die 4, a slider 9 and a spring 901 are slidingly provided inside the slide groove 403, the slider 9 is connected to the shaping block 8, and the bottom end of the top plate 3 is provided with a A hydraulic telescopic rod 7 is provided, and the telescopic end of the hydraulic telescopic rod 7 is connected to a pressure sensor 701, which is connected to the top mold 5. Four top trapezoidal blocks 501 are provided at the bottom end of the top mold 5; specifically, the extension of the hydraulic telescopic rod 7 can push the top mold 5 down, so that the top trapezoidal block 501 on the top mold 5 can squeeze the bottom trapezoidal block 801, so that the two groups of shaping blocks 8 on the opposite sides are close to each other, so that the shell part body 6 can be quickly shaped, and the four sides can be shaped at one time during shaping, which ensures the accuracy of the size and avoids the waste of labor time for multiple shaping.

[0025] like Figure 4As shown, the extrusion groove 401 and the slide groove 403 are connected, the spring 901 is connected to the slider 9, and the spring 901 is connected to the inner side of the slide groove 403; specifically, under the action of the spring 901, the two bottom trapezoidal blocks 801 on opposite sides are away from each other, thereby facilitating the placement of the shell part body 6.

[0026] like Figure 1 As shown, four guide grooves 402 are provided at the top of the bottom mold 4, and four guide rods 502 adapted to the guide grooves 402 are provided at the bottom end of the top mold 5; specifically, the provided guide rods 502 and guide grooves 402 can improve the stability of the movement of the shaping mold.

[0027] like Figure 1 and 3 As shown, the bottom trapezoidal block 801 is slidably disposed inside the extrusion groove 401 .

[0028] like Figure 3 As shown, the inclined surfaces of the bottom trapezoidal block 801 and the top trapezoidal block 501 are adapted to each other, and both inclined surfaces are provided with a wear-resistant coating; specifically, the provided wear-resistant coating can prevent damage therebetween during friction.

[0029] like Figure 1-4 As shown, the hydraulic telescopic rod 7 and the pressure sensor 701 are electrically connected to the external controller; specifically, when the mold is closed and shaped, the hydraulic telescopic rod 7 works to push the top trapezoidal block 501 down. When the pressure value of the pressure sensor 701 reaches the set value, a signal is sent to the external controller, and the controller can control the hydraulic telescopic rod 7 to stop extending, thereby achieving its shaping.

[0030] In summary: the extension of the hydraulic telescopic rod 7 can push the top mold 5 down, so that the top trapezoidal block 501 on the top mold 5 can squeeze the bottom trapezoidal block 801, so that the two groups of shaping blocks 8 on opposite sides are close to each other, so that the shell part body 6 can be quickly shaped, and the four sides can be shaped at one time during the shaping, ensuring the accuracy of the size, and also avoiding the waste of time for multiple shaping.

[0031] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions merely illustrate the principles of the present invention. Various changes and improvements are possible without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed for the present invention is defined by the appended claims and their equivalents.

Claims

1. A shell part shaping die, characterized in that: The invention comprises a bottom plate (1) and a top plate (3) and a bottom die (4) and a top die (5) arranged thereon, wherein the bottom plate (1) and the top plate (3) are connected via a support rod (2), the top of the bottom die (4) is provided with an extrusion groove (401) in a cross design, four shaping blocks (8) are slidingly arranged inside the extrusion groove (401), one side of the shaping block (8) is provided with a bottom trapezoidal block (801), a shell part body (6) is placed on the bottom die (4), and the four sides and Four shaping blocks (8) are adapted to each other, a slide groove (403) is provided on the bottom mold (4), a slider (9) and a spring (901) are provided inside the slide groove (403), the slider (9) is connected to the shaping block (8), a hydraulic telescopic rod (7) is provided at the bottom end of the top plate (3), a pressure sensor (701) is connected to the telescopic end of the hydraulic telescopic rod (7), the pressure sensor (701) is connected to the top mold (5), and four top trapezoidal blocks (501) are provided at the bottom end of the top mold (5).

2. A shell part shaping die according to claim 1, characterized in that: The extrusion groove (401) and the slide groove (403) are connected, the spring (901) and the slider (9) are connected, and the spring (901) is connected to an inner side of the slide groove (403).

3. A shell part shaping die according to claim 1, characterized in that: The top end of the bottom mold (4) is provided with four guide grooves (402), and the bottom end of the top mold (5) is provided with four guide rods (502) adapted to the guide grooves (402).

4. A shell part shaping die according to claim 1, characterized in that: The bottom trapezoidal block (801) is slidably arranged inside the extrusion groove (401).

5. A shell part shaping die according to claim 1, characterized in that: The inclined surfaces of the bottom trapezoidal block (801) and the top trapezoidal block (501) are adapted to each other, and both inclined surfaces are provided with a wear-resistant coating.

6. A shell part shaping die according to claim 1, characterized in that: The hydraulic telescopic rod (7) and the pressure sensor (701) are electrically connected to an external controller.