Automatic punching machine for clutch disc

Abstract

The utility model discloses an automatic punching machine for clutch plates. The automatic punching machine comprises a rack; the stamping device is slidably arranged in the middle of the rack; the bracket is connected with the stamping device and can slide up and down; the connecting plate is fixedly connected to one side of the bracket; the driving rod is longitudinally arranged and fixedly connected to the connecting plate; the gear is meshed with one side of the driving rod; the driven rod is staggered with the driving rod and is meshed with the bottom of the gear; the driving plate is connected with one side of the driven rod and is connected with the rack in a sliding manner; the push plate is fixedly connected to one end of the driving plate; wherein a semicircular groove is formed in one side of the push plate, and the semicircular groove penetrates through the push plate. The automatic punching machine for the clutch plate has the advantages of being low in cost and high in production efficiency.

Description

Technical Field

[0001] The utility model relates to an automatic punching machine for a clutch plate. Background Art

[0002] In industrial production, the manufacture of clutch plates is an important link, and the stamping process is particularly critical. Although traditional clutch plate stamping machines can complete basic stamping tasks, they have some significant limitations and cannot meet the needs of modern production.

[0003] Existing clutch plate stamping machines typically operate in semi-automatic or manual modes. In these modes, operators must manually place and remove workpieces, adjust stamping parameters, and monitor the entire stamping process. This not only increases labor intensity but also can lead to inconsistent product quality due to human error. Furthermore, traditional stamping machines have low production efficiency, making them difficult to meet the demands of large-scale production.

[0004] Although some advanced stamping equipment incorporates automation elements, they often require complex programming and setup. This complex automation system not only has high initial investment costs but also requires professional technicians to operate and maintain, increasing the company's operating costs. Utility Model Content

[0005] The utility model aims to provide an automatic clutch plate punching machine, which has the characteristics of low cost and high production efficiency.

[0006] The above technical objectives of the present invention are achieved through the following technical solutions:

[0007] A clutch plate automatic stamping machine includes: a frame; a stamping device, which is slidably arranged in the middle of the frame; a bracket, connected to the stamping device and can slide up and down; a connecting plate, fixedly connected to one side of the bracket; a driving rod, longitudinally arranged and fixedly connected to the connecting plate; a gear, meshing with one side of the driving rod; a driven rod, staggered with the driving rod and meshing with the bottom of the gear; a driving plate, connected to one side of the driven rod and slidably connected to the frame; a push plate, fixedly connected to one end of the driving plate; wherein a semicircular groove is provided on one side of the push plate, and the semicircular groove passes through the push plate.

[0008] The utility model is further configured to include: a conveyor, which is arranged on one side of the driving plate.

[0009] The utility model is further configured as follows: a conveyor belt is provided on the conveyor.

[0010] The utility model is further configured such that: the setting height of the conveyor belt is less than the height of the driving plate and the pushing plate.

[0011] The utility model is further configured as follows: the punching device is a pressing device driven by a hydraulic cylinder.

[0012] The utility model is further configured such that the shape of the semicircular groove matches the shape of the metal block to be transported.

[0013] The utility model is further configured as follows: when the punching device moves upward, the driving rod moves upward to drive the gear to rotate, and the gear drives the driven rod to move, so that the push plate is driven to enter under the punching device under the action of the driven rod.

[0014] The utility model is further configured such that when the punching device moves downward, the driving rod moves downward, causing the gear to rotate in the reverse direction, thereby causing the driven rod to drive the push plate to move outward, away from the punching device.

[0015] In summary, the present invention has the following beneficial effects:

[0016] 1. Improved automation:

[0017] This design enables the automatic conveying and stamping of metal blocks, eliminating the need for continuous human intervention and significantly improving production efficiency. The combination of the conveyor and conveyor belt allows the metal blocks to be automatically fed into the stamping area, while the push plate and semi-circular groove design ensure that the metal blocks are accurately positioned under the stamping device.

[0018] 2. Simplified automation design:

[0019] Compared with traditional complex automation systems, this design uses a simple and effective mechanical transmission mechanism. The reciprocating motion of the push plate is achieved through the cooperation of the drive rod, gears, and driven rod, eliminating the need for complex programming and control systems, reducing equipment complexity and failure rate.

[0020] 3. Cost reduction:

[0021] By adopting a simple mechanical transmission structure instead of complex CNC programs and automation systems, this design significantly reduces the initial investment cost of the equipment. At the same time, the simplified structure also makes maintenance and operation easier, reducing operating costs.

[0022] 4. Improved production efficiency:

[0023] The automated conveying and stamping process significantly improves production efficiency. The continuous workflow reduces waiting time and errors in manual operations, making the production process smoother and more efficient.

[0024] 5. Enhanced reliability:

[0025] The simple mechanical structure reduces the failure rate of the system. Compared with complex automation systems, this design is more stable and reliable, reducing downtime caused by equipment failure.

[0026] 6. Easy to operate:

[0027] There is no need for complicated programming and settings. The operator only needs to place the metal blocks on the conveyor belt, which greatly reduces the difficulty of operation and the requirements for operator skills.

[0028] 7. Stable product quality:

[0029] The automated stamping process reduces the impact of human factors, ensures the consistency of each stamping, and helps improve the stability of product quality.

[0030] 8. Improved security:

[0031] The increase in automation reduces the chances of operators coming into direct contact with hazardous areas and improves the safety of the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a structural schematic diagram of an embodiment;

[0033] Figure 2 Schematic diagram of the side structure of the embodiment;

[0034] Figure 3 It is a rear structural schematic diagram of an embodiment.

[0035] Figure numerals: 1, frame; 2, punching device; 3, bracket; 4, connecting plate; 5, driving rod; 6, gear; 7, driven rod; 8, driving plate; 9, push plate; 10, semicircular groove; 11, conveyor; 12, conveyor belt. DETAILED DESCRIPTION

[0036] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0037] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or to implicitly indicate the quantity of the technical features indicated. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of the features.

[0038] In the description of this utility model, "plurality" means two or more, unless otherwise clearly defined. In this utility model, unless otherwise clearly defined and defined, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.

[0039] The present invention will be described in further detail below with reference to the accompanying drawings.

[0040] like Figure 1 As shown, a clutch plate automatic stamping machine includes a frame 1. A stamping device 2 is slidingly provided in the middle of the frame 1. The stamping device 2 is a pressing device driven by a hydraulic cylinder, which can press a metal block into a ring. This is a prior art and will not be described in detail.

[0041] like Figure 2 、 Figure 3 As shown, the stamping device 2 includes a bracket 3 that slides up and down. A connecting plate 4 is fixedly connected to one side of the bracket 3. A longitudinally arranged drive rod 5 is fixedly connected to the connecting plate 4. A gear 6 is engaged on one side of the drive rod 5. A driven rod 7 staggered with the drive rod 5 is engaged at the bottom of the gear 6. A drive plate 8 is connected to one side of the driven rod 7. The drive plate 8 is set on the frame 1 and is slidably connected to the frame 1. A push plate 9 is fixedly connected to one end of the drive plate 8. Among them, a semicircular groove 10 that matches the shape of the metal block to be transported is provided on one side of the push plate 9, and the semicircular groove 10 passes through the push plate 9.

[0042] As described above, when the metal block is placed in the semicircular groove 10, the punching device 2 moves upward, the driving rod 5 moves upward to drive the gear 6 to rotate, and the gear 6 drives the driven rod 7 to move, so that the push plate 9 on the outside of the punching device 2 is driven to enter under the punching device 2 under the action of the driven rod 7. Afterwards, the punching device 2 moves downward, and the driving rod 5 moves downward, so that the gear 6 rotates in the opposite direction, and then the driven rod 7 drives the push plate 9 to move outward, away from the punching device 2. At this time, the punching device 2 presses the metal block into a clutch plate. Through the above-mentioned arrangement, a simple automation design can be achieved, without the need for complex automation programming design as a whole, thus reducing costs, and its structure is simple, the automation effect is good, the failure rate is low, and the production efficiency is high.

[0043] Optimally, the present application is provided with a conveyor 11 on one side of the driving plate 8. A conveyor belt 12 is provided on the conveyor 11. The operation of the conveyor 11 drives the conveyor belt 12 to move. The metal block is placed on the conveyor belt 12 and is transported to the semicircular groove 10 by the conveyor belt 12. The setting height of the conveyor belt 12 is less than the height of the driving plate 8 and the push plate 9. Therefore, when the push plate 9 moves outward to the end, the metal block leaves the conveyor belt 12 and enters the frame 1. After that, the push plate 9 moves toward the middle of the stamping device 2, so that the metal block enters the semicircular groove 10 and is pushed into the bottom of the stamping device 2.

[0044] Through the above settings, this application realizes the structural design of automatic conveying of metal blocks and automatic stamping. Under the above design, the automatic conveying and stamping process can be realized without complex CNC programs, thereby reducing costs and improving production efficiency.

[0045] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. A clutch plate automatic punching machine, characterized in that: include: Rack (1); A punching device (2) is slidably arranged in the middle of the frame (1); A bracket (3) is connected to the punching device (2) and can slide up and down; A connecting plate (4) fixedly connected to one side of the bracket (3); A driving rod (5) is longitudinally arranged and fixedly connected to the connecting plate (4); a gear (6) meshing with one side of the driving rod (5); A driven rod (7) is arranged alternately with the driving rod (5) and meshes with the bottom of the gear (6); A driving plate (8) is connected to one side of the driven rod (7) and is slidably connected to the frame (1); A push plate (9) is fixedly connected to one end of the driving plate (8); Wherein, a semicircular groove (10) is provided on one side of the push plate (9), and the semicircular groove (10) passes through the push plate (9).

2. The clutch plate automatic punching machine according to claim 1, characterized in that: It also includes a conveyor (11), which is arranged on one side of the driving plate (8).

3. The clutch plate automatic punching machine according to claim 2, characterized in that: A conveyor belt (12) is provided on the conveyor (11).

4. The clutch plate automatic punching machine according to claim 3, characterized in that: The setting height of the conveyor belt (12) is smaller than the height of the driving plate (8) and the pushing plate (9).

5. The clutch plate automatic punching machine according to claim 1, characterized in that: The punching device (2) is a pressing device driven by a hydraulic cylinder.

6. The clutch plate automatic punching machine according to claim 1, characterized in that: The shape of the semicircular groove (10) matches the shape of the metal block to be transported.

7. The clutch plate automatic punching machine according to claim 1, characterized in that: When the punching device (2) moves upward, the driving rod (5) moves upward to drive the gear (6) to rotate, and the gear (6) drives the driven rod (7) to move, so that the push plate (9) is driven to enter under the punching device (2) under the action of the driven rod (7).

8. The clutch plate automatic punching machine according to claim 1, characterized in that: When the punching device (2) moves downward, the driving rod (5) moves downward, causing the gear (6) to rotate in the reverse direction, thereby causing the driven rod (7) to drive the push plate (9) to move outward, away from the punching device (2).

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