Automobile ceiling skylight R corner edge covering mechanism
By combining the lower mold support surface, lifting substrate and drive components with the edge pushing of elastic parts, the fabric covering problem at the R corner of the car roof sunroof is solved, achieving better edge wrapping effect and reducing scrapping rate.
Patent Information
- Application Number
- CN202422513043.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-16
AI Technical Summary
The fabric covering at the R corner of the car roof sunroof is prone to wrinkles or damage, which makes it difficult to guarantee the edge effect and the scrap quantity and cost of the product are difficult to control.
The lower mold support profile, lifting substrate and driving component are used to match the edge pushing mold of the elastic parts. The elastic parts make the edge pushing mold expand and contract according to the adaptability of the roof product profile, and cooperate with the lifting substrate and driving component to stretch the fabric evenly.
The quality of the rooftop sunroof R corner edges is improved, the quantity and cost of product scrapping is reduced, and the damage to the rooftop products is reduced by fabric.
Smart Images

Figure CN223234900U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile roof production equipment, in particular to an R-corner edging mechanism for an automobile roof skylight. Background Art
[0002] At present, all car roofs with sunroofs need to be edged, especially the R-corners of the sunroof, which are prone to wrinkles or damage when wrapped. In addition, the elongation rates of different roof fabrics vary, making it difficult to ensure the edge-wrapping effect of the R-corners of the sunroofs. As a result, the number of scrapped products and the cost of edge-wrapping cannot be effectively controlled. Utility Model Content
[0003] Based on the above problems, the purpose of the present invention is to provide a car roof skylight R corner edging mechanism to improve the quality of the roof skylight R corner edging and reduce the number and cost of product edging scrap.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] A car roof skylight R corner edging mechanism, comprising:
[0006] The lower mold support surface is used to position the roof product and support the inner edge of the skylight R angle of the roof product;
[0007] The lifting base plate is located on one side of the lower mold supporting surface and can be lifted and lowered relative to the lower mold supporting surface;
[0008] A driving assembly is provided on the lifting base plate, the driving assembly including a push plate and a connecting plate capable of reciprocating relative to the supporting surface of the lower mold, an elastic member is provided between the push plate and the connecting plate, and the elastic member applies a force to the connecting plate toward the push plate;
[0009] The edge-wrapping push die is fixed on the connecting plate and is used to contact the outer edge of the R corner of the skylight of the roof product and cooperate with the supporting surface of the lower die to wrap the R corner of the skylight of the roof product.
[0010] As an optional solution, the elastic member includes a spring, a guide screw is provided on the connecting plate, the guide screw is fitted with an adjusting nut after passing through the push plate, and the spring is sleeved on the guide screw and located between the push plate and the adjusting nut.
[0011] As an optional solution, the position of the adjusting nut on the lead screw can be adjusted to change the elastic force of the spring, thereby adjusting the force acting on the connecting plate.
[0012] As an optional solution, a guide member is provided between the lifting base plate and the connecting plate, and the guide member is used to limit the movement of the connecting plate.
[0013] As an optional solution, the guide member includes a slide rail fixed on the lifting base plate and a slider fixed on the bottom surface of the connecting plate, and the slide rail and the slider are in sliding cooperation.
[0014] As an optional solution, the drive assembly also includes a horizontal cylinder, which is fixed on the lifting base plate, with the output rod of the horizontal cylinder facing the lower mold support surface, and the push plate is fixed on the output rod of the horizontal cylinder.
[0015] As an optional solution, a stroke adjustment plate is provided on the cylinder body of the horizontal cylinder, and a stroke screw parallel to the output rod of the horizontal cylinder is provided on the stroke adjustment plate. The stroke screw passes through the push plate, and two sets of limit nuts for limiting the stroke of the push plate are provided on the stroke screw.
[0016] As an optional solution, a follower plate is provided on the push plate to limit the connecting plate.
[0017] As an optional solution, a lifting cylinder is provided below the lifting base plate, and an output rod of the lifting cylinder is fixed to the bottom surface of the lifting base plate.
[0018] As an optional solution, the surface of the lower mold support surface in contact with the roof product and the surface of the edge push mold in contact with the roof product are respectively designed to adapt to the surface shape of the roof product.
[0019] The beneficial effects of the utility model are as follows: the R-corner edging mechanism of the automobile roof skylight uses elastic parts to enable the edging push mold to be retracted and extended according to the adaptability of the roof product surface, and cooperates with the lifting base plate and the driving component to make the fabric evenly stretched and the edging effect better. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 The utility model is a structural diagram of the R-corner hemming mechanism of the automobile roof skylight provided by the embodiment of the present invention.
[0021] In the attached figure:
[0022] 1. Lower die support surface; 2. Lifting base plate; 3. Edge-wrapped push die; 4. Push plate; 5. Connecting plate; 6. Spring; 7. Guide screw; 8. Adjusting nut; 9. Slide rail; 10. Slider; 11. Horizontal cylinder; 12. Stroke adjustment plate; 13. Stroke screw; 14. Limit nut; 15. Follower plate; 16. Roof product. DETAILED DESCRIPTION
[0023] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all of its components.
[0024] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0025] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0026] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are used to refer to positions or locations based on the positions or locations shown in the accompanying drawings. These terms are intended solely to facilitate description and simplify operation, and are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.
[0027] See also Figure 1 As shown, this embodiment provides a car roof sunroof R corner hemming mechanism, including a lower mold support surface 1, a lifting base plate 2, a driving assembly and an hemming push mold 3, wherein:
[0028] The lower mold support profile 1 is used to position the canopy product 16 and to support the inner edge of the skylight R angle of the canopy product 16;
[0029] The lifting base plate 2 is located on one side of the lower mold supporting surface 1 and can be lifted and lowered relative to the lower mold supporting surface 1;
[0030] The driving assembly is arranged on the lifting base plate 2, and the driving assembly includes a push plate 4 and a connecting plate 5 that can reciprocate relative to the lower mold support surface 1. An elastic member is arranged between the push plate 4 and the connecting plate 5, and the elastic member applies a force to the connecting plate 5 toward the push plate 4;
[0031] The edge-wrapping push die 3 is fixed on the connecting plate 5 and is used to contact the outer edge of the skylight R corner of the roof product 16 and cooperate with the lower die support profile 1 to wrap the skylight R corner of the roof product 16.
[0032] Thus, the edge-wrapping mold 3 can be extended and retracted according to the adaptability of the roof product 16 surface through the elastic member, and the lifting base plate 2 and the driving assembly can be coordinated to stretch the fabric evenly and achieve a better edge-wrapping effect.
[0033] Optionally, the elastic member includes a spring 6, a guide screw 7 is provided on the connecting plate 5, the guide screw 7 is fitted with an adjusting nut 8 after passing through the push plate 4, and the spring 6 is sleeved on the guide screw 7 and located between the push plate 4 and the adjusting nut 8.
[0034] During the hemming process, the lifting base plate 2 descends, driving the hemming pusher 3 to move downward along the roof product 16, overcoming the elastic force of the spring 6. Simultaneously, the spring 6 is compressed, forcing the hemming pusher 3 to adhere tightly to the roof product 16, ensuring hemming quality. This flexible contact method, compared to conventional hard contact methods, causes less damage to the surface and fabric of the roof product 16, resulting in a better hemming effect.
[0035] Furthermore, the position of the adjusting nut 8 on the guide screw 7 is adjustable to change the elastic force of the spring 6, and thus the force acting on the connecting plate 5 is adjustable to meet different hemming requirements.
[0036] Optionally, a guide member is provided between the lifting base plate 2 and the connecting plate 5 , and the guide member is used to limit the movement of the connecting plate 5 to ensure the accurate reciprocating movement of the hemming push die 3 .
[0037] Specifically, the guide member includes a slide rail 9 fixed to the lifting base plate 2 and a slider 10 fixed to the bottom surface of the connecting plate 5. The slide rail 9 and the slider 10 are in sliding engagement with each other. Alternatively, the slide rail 9 and the slider 10 can be replaced by a linear bearing and an optical axis, etc., as long as the linear guide function is met.
[0038] Optionally, the drive assembly further includes a horizontal cylinder 11, which is fixed to the lifting base plate 2, with the output rod of the horizontal cylinder 11 facing the lower mold support surface 1, and the push plate 4 is fixed to the output rod of the horizontal cylinder 11. Alternatively, the horizontal cylinder 11 can also be replaced by an electric cylinder, an oil cylinder, an electric push rod, etc., as long as the telescopic function is met.
[0039] Furthermore, a stroke adjustment plate 12 is provided on the cylinder body of the horizontal cylinder 11. A stroke screw 13, which is parallel to the output rod of the horizontal cylinder 11, is mounted on the stroke adjustment plate 12. The stroke screw 13 passes through the push plate 4 and is equipped with two sets of limit nuts 14 for limiting the travel of the push plate 4. Thus, by adjusting the travel of the push plate 4 using the limit nuts 14 or adjusting the compression of the spring 6 using the adjustment nut 8, the gap between the hemming push die 3 and the lower die support surface 1 can be adjusted to meet the hemming requirements of different specifications of canopy products 16 and fabrics of different thicknesses.
[0040] Optionally, a follower plate 15 is provided on the push plate 4 to limit the connecting plate 5, thereby ensuring the movement accuracy of the connecting plate 5 so that the connecting plate 5 can only move axially along the guide screw 7 relative to the push plate 4.
[0041] Optionally, a lifting cylinder is provided below the lifting base plate 2 , and an output rod of the lifting cylinder is fixed to the bottom surface of the lifting base plate 2 .
[0042] Optionally, the surface of the lower mold support profile 1 in contact with the canopy product 16 and the surface of the edge push mold 3 in contact with the canopy product 16 are respectively designed to adapt to the surface shape of the canopy product 16 to ensure the supporting effect of the canopy product 16 and the covering effect of the fabric.
[0043] Process flow: 1) Place the canopy product 16 on the lower mold support surface 1; 2) The horizontal cylinder 11 pushes the edge-wrapping push die 3 through the push plate 4 and the connecting plate 5 until the active surface of the edge-wrapping push die 3 is just located at or slightly exceeds the outer edge of the skylight R angle of the canopy product 16; 3) The lifting cylinder drives the lifting base plate 2 to gradually descend, the spring 6 on the guide screw 7 is gradually compressed, and the edge-wrapping push die 3 gradually descends close to the outer edge of the skylight R angle of the canopy product 16 until the edge wrapping is completed.
[0044] Obviously, the above-described embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention and are not intended to limit the manner in which the present invention is to be implemented. A person skilled in the art would be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.
Claims
1. The R corner hemming mechanism of the car roof sunroof is characterized by: include: A lower mold support profile (1) is used to position the roof product (16) and to support the inner edge of the skylight R angle of the roof product (16); A lifting base plate (2) is located on one side of the lower mold supporting profile (1) and is capable of lifting and moving relative to the lower mold supporting profile (1); A driving assembly is arranged on the lifting base plate (2), the driving assembly comprising a push plate (4) and a connecting plate (5) capable of reciprocating relative to the lower mold supporting profile (1), an elastic member is arranged between the push plate (4) and the connecting plate (5), and the elastic member applies a force to the connecting plate (5) toward the push plate (4); The edge-wrapping push die (3) is fixed on the connecting plate (5) and is used to contact the outer edge of the skylight R angle of the roof product (16) and cooperate with the lower die support surface (1) to wrap the skylight R angle of the roof product (16).
2. The automobile roof sunroof R corner hemming mechanism according to claim 1, characterized in that: The elastic member includes a spring (6), a guide screw (7) is provided on the connecting plate (5), the guide screw (7) is passed through the push plate (4) and is equipped with an adjusting nut (8), and the spring (6) is sleeved on the guide screw (7) and located between the push plate (4) and the adjusting nut (8).
3. The automobile roof skylight R corner hemming mechanism according to claim 2, characterized in that: The position of the adjusting nut (8) on the guide screw (7) is adjustable to change the elastic force of the spring (6), thereby adjusting the force acting on the connecting plate (5).
4. The automobile roof skylight R corner hemming mechanism according to claim 1, characterized in that: A guide member is provided between the lifting base plate (2) and the connecting plate (5), and the guide member is used to limit the movement of the connecting plate (5).
5. The automobile roof skylight R corner hemming mechanism according to claim 4, characterized in that: The guide member comprises a slide rail (9) fixed on the lifting base plate (2) and a slider (10) fixed on the bottom surface of the connecting plate (5), and the slide rail (9) and the slider (10) are in sliding engagement.
6. The automobile roof skylight R corner hemming mechanism according to claim 1, characterized in that: The driving assembly further comprises a horizontal cylinder (11), the horizontal cylinder (11) being fixed on the lifting base plate (2), the output rod of the horizontal cylinder (11) being directed toward the lower mold supporting profile (1), and the push plate (4) being fixed on the output rod of the horizontal cylinder (11).
7. The automobile roof skylight R corner hemming mechanism according to claim 6, characterized in that: A stroke adjustment plate (12) is provided on the cylinder body of the horizontal cylinder (11), and a stroke screw (13) parallel to the output rod of the horizontal cylinder (11) is provided on the stroke adjustment plate (12). The stroke screw (13) passes through the push plate (4), and two groups of limit nuts (14) for limiting the stroke of the push plate (4) are provided on the stroke screw (13).
8. The automobile roof skylight R corner hemming mechanism according to claim 1, characterized in that: The push plate (4) is provided with a follower plate (15) for limiting the position of the connecting plate (5).
9. The automobile roof skylight R corner hemming mechanism according to claim 1, characterized in that: A lifting cylinder is provided below the lifting base plate (2), and an output rod of the lifting cylinder is fixed to the bottom surface of the lifting base plate (2).
10. The automobile roof skylight R corner hemming mechanism according to claim 1, characterized in that: The surface of the lower mold supporting profile (1) in contact with the roof product (16) and the surface of the edge-wrapping push mold (3) in contact with the roof product (16) are respectively designed to adapt to the surface shape of the roof product (16).