Clamping tool for air conditioner condenser pipe elbow

By designing the clamping mechanism and pressing mechanism of the clamping tool, the problem of low efficiency in the processing of elbows of air-conditioning condenser pipes is solved, batch bending and stability of the condenser pipes are achieved, and processing efficiency is improved.

CN223234915UActive Publication Date: 2025-08-19ZHUHAI TIANDA REFRIGERATION EQUIP CO LTD
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Patent Information

Application Number
CN202422541938.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-08-19
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

During the processing of existing air-conditioning condenser elbows, the bending efficiency is low and batch operation cannot be achieved.

Method used

A clamping tool including a base, a clamping mechanism and a pressing mechanism is designed. Through the cooperation of the clamping plate, rotary shaft and driving assembly, batch clamping and bending of the condenser tube is realized, and the control of the motor and the controller is used to improve the bending efficiency.

Benefits of technology

The batch bending of the condenser tube is realized, the processing efficiency is improved, the condensation tube is avoided during the bending process, and the bending consistency is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a clamping tool for an air conditioner condenser pipe elbow. The clamping tool comprises a base, a clamping mechanism and a pressing mechanism. A bending mechanism is arranged on the front side of the base; the clamping mechanism comprises a clamping plate, an opening and closing plate, a rotating shaft and a driving assembly, the opening and closing plate capable of relatively sliding is arranged in the middle of the base, the clamping plate is fixedly connected to the front side of the upper surface of the opening and closing plate, the rotating shaft is rotationally connected to the rear end of the upper surface of the opening and closing plate, and the driving assembly is arranged on the bottom wall of the base; the driving assembly drives the two rotating shafts to rotate relatively; the pressing mechanism is arranged in the middle of the upper surface of the base, the right end of the pressing mechanism is connected between the two clamping plates in a sliding mode, the clamping tool further comprises a controller, the controller is arranged on the upper surface of the base, the input end of the controller is electrically connected with an external power source, the clamping tool for the air conditioner condenser pipe elbow can clamp condenser pipes in batches, and the bending efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing air-conditioning condenser pipes, in particular to a clamping tool for the elbow of an air-conditioning condenser pipe. Background Art

[0002] When the air conditioner is cooling, the heat exchanger (also called a heat exchanger) in the outdoor unit is called the condenser, while the heat exchanger in the indoor unit is called the evaporator. The condenser releases heat, exchanging heat with the outdoor air to convert high-temperature, high-pressure gaseous Freon into low-temperature, high-pressure liquid Freon.

[0003] Freon circulates and converts inside the condenser tube. Some condenser tubes need to be bent. A bending machine is usually used for bending. However, only one condenser tube can be bent at a time, which is inefficient. Therefore, we propose a clamping tool for the elbow of the air conditioner condenser tube. Utility Model Content

[0004] The technical problem to be solved by the present invention is to overcome the existing defects and provide a clamping tool for the elbow of the air-conditioning condenser pipe, which can clamp the condenser pipes in batches, improve the bending efficiency, and effectively solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a clamping tool for an air-conditioning condenser elbow, comprising a base, a clamping mechanism and a pressing mechanism;

[0006] Base: The front side of the base is provided with a bending mechanism;

[0007] The clamping mechanism includes a clamping plate, an opening and closing plate, a rotating shaft and a driving assembly. The middle part of the base is provided with an opening and closing plate that can slide relatively. The front side of the upper surface of the opening and closing plate is fixedly connected to the clamping plate, and the rear end of the upper surface of the opening and closing plate is rotatably connected to the rotating shaft. The bottom wall of the base is provided with a driving assembly, and the driving assembly drives the two rotating shafts to rotate relative to each other.

[0008] Clamping mechanism: It is arranged in the middle of the upper surface of the base. The right end of the clamping mechanism is slidably connected between the two clamping plates, which can clamp the condenser tubes in batches and improve the bending efficiency.

[0009] Furthermore, it also includes a controller, which is arranged on the upper surface of the base, and the input end of the controller is electrically connected to an external power supply to control the motor.

[0010] Furthermore, the clamping mechanism also includes a rotating seat, a bidirectional screw and a motor 1. The bottom wall of the base is fixedly connected with an evenly distributed rotating seat, and a cylinder is rotatably connected between the two rotating seats on the front and rear sides. The opening and closing plates are slidably connected between the two cylinders. The middle of the bottom wall of the base is fixedly connected with a fixed seat 1 symmetrically distributed on the left and right, and a bidirectional screw is rotatably connected between the two fixed seats 1. The middle of the lower end of the opening and closing plate is threadedly connected to the bidirectional screw, and the right side of the fixed seat 1 on the right is fixedly connected with motor 1. The output shaft of motor 1 is fixedly connected to the right end of the bidirectional screw, and the input end of motor 1 is electrically connected to the output end of the controller to achieve clamping of the condenser tube.

[0011] Furthermore, the clamping mechanism also includes a bottom plate, a bottom plate is provided at the lower end of the right side of the left clamping plate, and an avoidance hole is opened at the lower end of the right clamping plate. The bottom plate is slidably connected to the inside of the avoidance hole and keeps consistent with the height of the bending table.

[0012] Furthermore, the driving assembly includes motor 2, a rotating seat, column 1, a cylinder frame and column 2. The rear side of the bottom wall of the base is provided with a fixed seat 2 symmetrically distributed on the left and right. The cylinder frame is rotatably connected between the two fixed seats 2. The inner edge of the cylinder frame is provided with columns 2 evenly distributed circumferentially. The lower end of the rotating shaft is fixedly connected with the rotating seat. The edge of the lower surface of the rotating seat is provided with columns 1 evenly distributed circumferentially. The columns 2 inside the cylinder frame are respectively engaged with the column 1 of the rotating seat. The right side surface of the fixed seat 2 on the right is fixedly connected with motor 2. The output shaft of motor 2 is fixedly connected to the right end of the cylinder frame. The input end of motor 2 is electrically connected to the output end of the controller to drive the condenser forward.

[0013] Furthermore, the bending mechanism also includes a bending table, a worm gear, a fixed column, a movable column, a worm and a motor three. The front end of the bottom wall of the base is rotatably connected to the bending table, a fixed column is provided at the center of the upper surface of the bending table, and a movable column deviated from the center of the circle is provided on the upper surface of the bending table. The upper surface of the bending table is at the same height as the upper surface plane of the base plate. A worm gear is provided on the external fixed sleeve at the lower end of the bending table, and a fixed seat three symmetrically distributed on the left and right is provided at the front end of the bottom wall of the base. A worm is rotatably connected between the two fixed seats three, and the worm is meshed with the worm gear. The right side surface of the fixed seat three on the right side is fixedly connected to the motor three, and the output shaft of the motor three is fixedly connected to the right end of the worm. The input end of the motor three is electrically connected to the output end of the controller to bend the condenser.

[0014] Furthermore, the clamping mechanism includes a sliding column seat, an electric push rod, a clamping plate and a sliding plate. The upper surface of the base is fixedly connected to the sliding column seat. The upper surface of the sliding column seat is provided with sliding columns symmetrically distributed front and back. A sliding plate is slidably connected between the two sliding columns. The right side of the sliding plate is fixedly connected to the clamping plate. The lower end of the clamping plate is slidably connected between the two clamping plates. The upper surface of the base is fixedly connected to the electric push rod. The telescopic end of the electric push rod is fixedly connected to the left side of the lower surface of the clamping plate. The input end of the electric push rod is electrically connected to the output end of the controller to clamp the condenser.

[0015] Compared with the prior art, the beneficial effects of the present invention are: the clamping tool for the air conditioner condenser elbow has the following advantages:

[0016] 1. Pass the condenser tubes through the two rotating shafts and the two clamping plates in turn. When the motor is started, it drives the two opening and closing plates to approach each other. The two rotating shafts clamp the condenser tubes and the condenser tubes are arranged in a vertical row. Then the bending table rotates and the movable column rotates with the fixed column as the center. The condenser tubes arranged in the vertical row are bent at the same time, realizing batch bending of the condenser tubes and improving efficiency.

[0017] 2. The telescopic end of the electric push rod is retracted, driving the pressing plate to move down, pressing the condenser tube to prevent the condenser tube from shaking during bending, so that the condenser tubes bent at the same time remain uniform. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a schematic cross-sectional structural diagram of the base of the utility model;

[0020] Figure 3 It is a schematic diagram of the partial structure of the drive assembly of the utility model.

[0021] In the figure: 1 base, 2 clamping mechanism, 21 clamping plate, 22 rotating seat, 23 bottom plate, 24 bidirectional screw, 25 motor 1, 26 opening and closing plate, 27 rotating shaft, 28 driving assembly, 281 motor 2, 282 rotating seat, 283 column 1, 284 cylinder frame, 285 column 2, 3 bending mechanism, 31 bending table, 32 worm gear, 33 fixed column, 34 movable column, 35 worm, 36 motor 3, 4 pressing mechanism, 41 sliding column seat, 42 electric push rod, 43 pressing plate, 44 sliding plate, 5 controller. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-3 , this embodiment provides a technical solution: a clamping tool for an air-conditioning condenser elbow, comprising a base 1, a clamping mechanism 2 and a pressing mechanism 4;

[0024] Base 1: A bending mechanism 3 is provided on its front side. The bending mechanism 3 also includes a bending table 31, a worm gear 32, a fixed column 33, a movable column 34, a worm 35 and a motor 36. The front end of the bottom wall of the base 1 is rotatably connected to the bending table 31. A fixed column 33 is provided at the center of the upper surface of the bending table 31. A movable column 34 deviating from the center of the circle is provided on the upper surface of the bending table 31. The upper surface of the bending table 31 has the same plane height as the upper surface of the bottom plate 23. A worm gear 32 is provided on the outer fixed sleeve at the lower end of the bending table 31. The front end of the bottom wall of the base 1 is provided with a There are fixed seats three symmetrically distributed on the left and right, and a worm 35 is rotatably connected between the two fixed seats three. The worm 35 is meshed with the worm wheel 32. The right side of the fixed seat three on the right is fixedly connected to a motor three 36. The output shaft of the motor three 36 is fixedly connected to the right end of the worm 35. The input end of the motor three 36 is electrically connected to the output end of the controller 5. The output shaft of the motor three 36 drives the worm 35 to rotate, the worm wheel 32 rotates, the bending table 31 rotates, and the movable column 34 rotates with the fixed column 33 as the center, thereby simultaneously bending the condenser tubes arranged in a vertical row;

[0025] Clamping mechanism 2: It includes a clamping plate 21, an opening and closing plate 26, a rotating shaft 27 and a driving assembly 28. A relatively slidable opening and closing plate 26 is provided in the middle of the base 1. The front side of the upper surface of the opening and closing plate 26 is fixedly connected to the clamping plate 21, and the rear end of the upper surface of the opening and closing plate 26 is rotatably connected to the rotating shaft 27. The bottom wall of the base 1 is provided with a driving assembly 28, and the driving assembly 28 drives the two rotating shafts 27 to rotate relative to each other. The clamping mechanism 2 also includes a rotating seat 22, a bidirectional screw rod 24 and a motor 25. The bottom wall of the base 1 is fixedly connected with evenly distributed rotating seats 22, and the two rotating seats 22 on the same side of the front and rear rotate between them. The opening and closing plates 26 are connected with cylinders, and the middle part of the bottom wall of the base 1 is fixedly connected with a fixed seat 1 symmetrically distributed on the left and right. A bidirectional screw rod 24 is rotatably connected between the two fixed seats 1. The middle part of the lower end of the opening and closing plate 26 is threadedly connected with the bidirectional screw rod 24. The right side of the right fixed seat 1 is fixedly connected with a motor 1 25. The output shaft of the motor 1 25 is fixedly connected to the right end of the bidirectional screw rod 24. The input end of the motor 1 25 is electrically connected to the output end of the controller 5. The clamping mechanism 2 also includes a bottom plate 23. The lower end of the right side of the clamping plate 21 on the left is provided with a bottom plate 23. The clamping plate on the right The lower end of the plate 21 is provided with an avoidance hole, and the bottom plate 23 is slidably connected to the inside of the avoidance hole. The driving assembly 28 includes a second motor 281, a rotating seat 282, a column 1 283, a cylinder frame 284 and a second column 285. The rear side of the bottom wall of the base 1 is provided with a fixed seat 2 that is symmetrically distributed on the left and right. A cylinder frame 284 is rotatably connected between the two fixed seats 2. The edge of the inner part of the cylinder frame 284 is provided with a column 2 285 that is evenly distributed on the circumference. The lower end of the rotating shaft 27 is fixedly connected to the rotating seat 282. The edge of the lower surface of the rotating seat 282 is provided with a column 1 283 that is evenly distributed on the circumference. The second column 285 is respectively engaged with the first column 283 of the rotating seat 282. The right side surface of the second fixed seat on the right is fixedly connected with the second motor 281. The output shaft of the second motor 281 is fixedly connected to the right end of the cylinder frame 284. The input end of the second motor 281 is electrically connected to the output end of the controller 5. When the first motor 25 is started, the output shaft of the first motor 25 drives the bidirectional screw 24 to rotate, driving the two opening and closing plates 26 to slide relative to each other between the two cylinders. The minimum spacing between the outer arc surfaces of the two rotating shafts 27 is less than the relative spacing between the two clamping plates 21. The two rotating shafts 27 clamp the condenser tubes, and the condenser tubes are arranged in a vertical row.

[0026] The clamping mechanism 4 is arranged in the middle of the upper surface of the base 1, and the right end of the clamping mechanism 4 is slidably connected between the two clamping plates 21. The clamping mechanism 4 includes a sliding column seat 41, an electric push rod 42, a clamping plate 43 and a sliding plate 44. The upper surface of the base 1 is fixedly connected with the sliding column seat 41, and the upper surface of the sliding column seat 41 is provided with sliding columns symmetrically distributed front and back. A sliding plate 44 is slidably connected between the two sliding columns, and the right side of the sliding plate 44 is fixedly connected with the clamping plate 43. The lower end of the clamping plate 43 is slidably connected between the two clamping plates 21. The upper surface of the base 1 is fixedly connected with an electric push rod 42, and the telescopic end of the electric push rod 42 is fixedly connected to the left side of the lower surface of the clamping plate 43. The input end of the electric push rod 42 is electrically connected to the output end of the controller 5. The telescopic end of the electric push rod 42 is retracted, the sliding plate 44 slides down between the two sliding columns, and the clamping plate 43 moves down to clamp the condenser to prevent the condenser from shaking when bending.

[0027] The base 1 further includes a controller 5 , which is disposed on the upper surface of the base 1 , and an input end of the controller 5 is electrically connected to an external power supply.

[0028] The working principle of the clamping fixture of the air-conditioning condenser elbow provided by the present invention is as follows: the condenser is passed through the two rotating shafts 27 and the two clamping plates 21 in sequence, and the condenser is located at the upper end of the bottom plate 23 to provide support, and then the motor 25 is started, and the output shaft of the motor 25 drives the bidirectional screw 24 to rotate, driving the two opening and closing plates 26 to slide relative to each other between the two cylinders, and the minimum spacing between the outer arc surfaces of the two rotating shafts 27 is smaller than the relative spacing between the two clamping plates 21. The two rotating shafts 27 clamp the condenser, and the condenser is arranged in a vertical row. The telescopic end of the electric push rod 42 is retracted, the sliding plate 44 slides down between the two sliding columns, and the pressing plate 43 moves down to press the condenser to prevent the condenser from shaking when bending. Then the output shaft of the motor 36 drives the worm 35 to rotate, and the worm gear 32 Rotate, the bending table 31 rotates, and the movable column 34 rotates with the fixed column 33 as the center, and the condenser tubes arranged in a vertical row are bent at the same time. After the bending is completed, the output shaft of the motor 281 drives the cylindrical frame 284 to rotate, and drives the two rotating seats 282 to rotate relative to each other. When the opening and closing plate 26 slides relative to each other, the rotating seat 282 moves synchronously, and the column 285 always keeps cooperation with the column 1 283. The rotating shaft 27 rotates relative to each other, and drives the condenser tube forward for the next bending. After the bending is completed, the output shaft of the motor 281 drives the cylindrical frame 284 to rotate, and drives the two rotating seats 282 to rotate relative to each other. When the opening and closing plate 26 slides relative to each other, the rotating seat 282 moves synchronously, and the column 285 always keeps cooperation with the column 1 283. The rotating shaft 27 rotates relative to each other, and drives the condenser tube forward for the next bending.

[0029] It is worth noting that the controller 5 disclosed in the above embodiment can use an FX3U PLC controller, the motor 1 25 can use a 60HS88 stepper motor, the motor 2 281 and the motor 3 36 can use a 5I K40GN-C reduction motor, and the electric push rod 42 can use a DDT-55 electric push rod. The controller 5 controls the operation of the motor 1 25, the electric push rod 42, the motor 2 281 and the motor 3 36 using methods commonly used in the prior art.

[0030] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A clamping tool for an air-conditioning condenser elbow, characterized by: It comprises a base (1), a clamping mechanism (2) and a pressing mechanism (4); Base (1): a bending mechanism (3) is provided on the front side thereof; The clamping mechanism (2) comprises a clamping plate (21), an opening and closing plate (26), a rotating shaft (27) and a driving assembly (28). The middle part of the base (1) is provided with a relatively slidable opening and closing plate (26). The front side of the upper surface of the opening and closing plate (26) is fixedly connected to the clamping plate (21). The rear end of the upper surface of the opening and closing plate (26) is rotatably connected to the rotating shaft (27). The bottom wall of the base (1) is provided with a driving assembly (28). The driving assembly (28) drives the two rotating shafts (27) to rotate relative to each other. The clamping mechanism (4) is arranged in the middle of the upper surface of the base (1), and the right end of the clamping mechanism (4) is slidably connected between the two clamping plates (21).

2. The clamping fixture for the elbow of an air-conditioning condenser pipe according to claim 1, characterized in that: It also includes a controller (5), which is arranged on the upper surface of the base (1), and an input end of the controller (5) is electrically connected to an external power supply.

3. The clamping fixture for the elbow of an air-conditioning condenser pipe according to claim 2, characterized in that: The clamping mechanism (2) further comprises a rotating seat (22), a bidirectional screw rod (24) and a motor (25). The bottom wall of the base (1) is fixedly connected with the rotating seats (22) distributed evenly. A cylinder is rotatably connected between the two rotating seats (22) on the same side of the front and rear. The opening and closing plates (26) are slidably connected between the two cylinders. The middle part of the bottom wall of the base (1) is fixedly connected with the fixed seat (1) distributed symmetrically on the left and right. A bidirectional screw rod (24) is rotatably connected between the two fixed seats (1). The middle part of the lower end of the opening and closing plates (26) is threadedly connected to the bidirectional screw rod (24). The right side of the fixed seat (1) on the right is fixedly connected with the motor (25). The output shaft of the motor (25) is fixedly connected to the right end of the bidirectional screw rod (24). The input end of the motor (25) is electrically connected to the output end of the controller (5).

4. The clamping fixture for the elbow of an air-conditioning condenser pipe according to claim 2, characterized in that: The clamping mechanism (2) further comprises a bottom plate (23), the bottom plate (23) being provided at the lower end of the right side surface of the left clamping plate (21), a relief hole being provided at the lower end of the right clamping plate (21), and the bottom plate (23) being slidably connected to the inside of the relief hole.

5. The clamping fixture for the elbow of an air-conditioning condenser pipe according to claim 2, characterized in that: The driving assembly (28) includes a second motor (281), a rotating seat (282), a first column (283), a cylindrical frame (284) and a second column (285). The rear side of the bottom wall of the base (1) is provided with a second fixed seat symmetrically distributed on the left and right. The cylindrical frame (284) is rotatably connected between the two fixed seats. The inner edge of the cylindrical frame (284) is provided with two columns (285) evenly distributed on the circumference. The lower end of the rotating shaft (27) is fixedly connected to the rotating seat (28). 2), the lower surface edge of the rotating seat (282) is provided with columns (283) evenly distributed around the circumference, the columns (285) inside the cylindrical frame (284) are respectively engaged with the columns (283) of the rotating seat (282), the right side of the fixed seat (2) is fixedly connected with the motor (281), the output shaft of the motor (281) is fixedly connected to the right end of the cylindrical frame (284), and the input end of the motor (281) is electrically connected to the output end of the controller (5).

6. The clamping fixture for the elbow of an air-conditioning condenser pipe according to claim 4, characterized in that: The bending mechanism (3) further comprises a bending platform (31), a worm wheel (32), a fixed column (33), a movable column (34), a worm (35) and a motor (36); the front end of the bottom wall of the base (1) is rotatably connected to the bending platform (31); a fixed column (33) is provided at the center of the upper surface of the bending platform (31); a movable column (34) deviated from the center of the circle is provided on the upper surface of the bending platform (31); the upper surface of the bending platform (31) is at the same height as the upper surface of the bottom plate (23) The lower end of the bending table (31) is provided with a worm gear (32) on the outer fixed sleeve, and the front end of the bottom wall of the base (1) is provided with a fixed seat three symmetrically distributed on the left and right. A worm (35) is rotatably connected between the two fixed seats three, and the worm (35) is meshed with the worm gear (32). The right side of the fixed seat three on the right is fixedly connected with a motor three (36), and the output shaft of the motor three (36) is fixedly connected to the right end of the worm (35). The input end of the motor three (36) is electrically connected to the output end of the controller (5).

7. The clamping fixture for the elbow of an air-conditioning condenser pipe according to claim 2, characterized in that: The clamping mechanism (4) comprises a slide column seat (41), an electric push rod (42), a clamping plate (43) and a sliding plate (44); the upper surface of the base (1) is fixedly connected to the slide column seat (41); the upper surface of the slide column seat (41) is provided with slide columns symmetrically distributed front and back; a sliding plate (44) is slidably connected between the two slide columns; the right side of the sliding plate (44) is fixedly connected to the clamping plate (43); the lower end of the clamping plate (43) is slidably connected between the two clamping plates (21); the upper surface of the base (1) is fixedly connected to the electric push rod (42); the telescopic end of the electric push rod (42) is fixedly connected to the left side of the lower surface of the clamping plate (43); the input end of the electric push rod (42) is electrically connected to the output end of the controller (5).