Welding equipment
By adopting the design of multi-axis drive parts and frame structures in the welding equipment, the stability and accuracy of the electronic gun during large motion strokes are solved, higher motion stability and transmission accuracy are achieved, and the welding stroke is increased.
Patent Information
- Application Number
- CN202422103075.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The existing electronic gun welding equipment has poor operation during large motion strokes and has low transmission accuracy.
Using a welding device including a first multi-axis drive member, the electronic gun is installed and driven through the frame structure, and the modular design of the multi-axis drive member and the closed linear motion module are used to realize the stable movement and high-precision transmission of the electronic gun.
It improves the motion stability and transmission accuracy of the electronic gun, increases the welding stroke, reduces the deformation impact in a vacuum environment, and improves production efficiency.
Smart Images

Figure CN223235290U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing equipment, in particular to a welding device. Background Art
[0002] Electron gun welding is a type of welding technology. Depending on different welding requirements, the electron gun can perform welding processing in a vacuum environment or a low vacuum environment.
[0003] In the existing electron gun welding equipment, during the welding process, the electron gun has a problem of poor operational stability when the movement stroke is large. Utility Model Content
[0004] The main purpose of the utility model is to provide a welding device, aiming to solve the problem that the electron gun has poor running stability during a large movement stroke.
[0005] To achieve the above-mentioned purpose, the welding equipment proposed in the present invention is applied to a welding room, and the welding equipment includes:
[0006] A frame fixed to the welding chamber;
[0007] a first multi-axis driving member mounted on the frame;
[0008] The electron gun is drivingly connected to the first multi-axis driving member, and the first multi-axis driving member drives the electron gun to move.
[0009] In one embodiment, the first multi-axis driving member includes a first driving mechanism, a second driving mechanism, and a third driving mechanism, wherein the first driving mechanism is mounted on the frame, the first driving mechanism is drivably connected to the second driving mechanism so as to move the second driving mechanism along a first direction, the second driving mechanism is drivably connected to the third driving mechanism so as to move the third driving mechanism along a second direction, and the third driving mechanism is drivably connected to the electron gun so as to move the electron gun along a third direction;
[0010] The first direction, the second direction, and the third direction are arranged at a preset angle relative to each other.
[0011] In one embodiment, the first driving mechanism includes a first guide rail and a first driving assembly mounted on the frame, the second driving mechanism is mounted on the first guide rail, and the first driving assembly is drivingly connected to the second driving mechanism.
[0012] In one embodiment, the first guide rails are configured as two groups, and the two groups of the first guide rails are respectively provided on two opposite sides of the frame;
[0013] The second driving mechanism includes two second driving assemblies, and the two second driving assemblies are respectively installed on the two first guide rails;
[0014] Both of the second drive assemblies are drivingly connected to the third drive mechanism.
[0015] In one embodiment, the first drive assembly is drivingly connected to the second drive assembly.
[0016] In one embodiment, the first driving assembly includes a first driving motor, two second guide rails, and two transmission members, the two transmission members are mounted on the two second guide rails in a one-to-one correspondence, and the first driving motor is drivingly connected to the two transmission members;
[0017] The second driving assembly has a first end and a second end opposite to each other, and the two transmission members are drivingly connected to the first end and the second end of the second driving assembly respectively.
[0018] In one embodiment, the third driving mechanism includes a third guide rail, a third driving assembly fixed to the third guide rail, two second driving assemblies are respectively drivingly connected to opposite ends of the third guide rail to synchronously drive the opposite ends of the third guide rail to move in the second direction, the electron gun is slidably mounted on the third guide rail, and the third driving assembly is drivingly connected to the electron gun;
[0019] The first drive assembly, the second drive assembly, and the third drive assembly are configured as a closed linear motion module.
[0020] In one embodiment, the welding equipment further includes a mounting frame and a second multi-axis driving member, wherein the second multi-axis driving member is mounted on the mounting frame and is drivingly connected to the electron gun to drive the electron gun to rotate, and the first multi-axis driving member is drivingly connected to the mounting frame.
[0021] In one embodiment, the second multi-axis driving member includes a second driving motor and a third driving motor, the second driving motor is drivably connected to the third driving motor to rotate the third driving motor around a fourth direction, the third driving motor is drivably connected to the electron gun to rotate the electron gun around a fifth direction, and the fourth direction and the fifth direction are set at a preset angle.
[0022] In one embodiment, the frame is configured to include two oppositely disposed mounting frames and a plurality of connectors connecting the two mounting frames, wherein the plurality of connectors are divided into two groups, and the two groups of connectors are respectively connected to opposite sides of the mounting frames;
[0023] And / or, the welding equipment further comprises a drag chain structure, wherein the drag chain structure is used for installing cables in the first multi-axis driving component.
[0024] The technical solution of the present invention is to install the first multi-axis driving member on the frame and drive the electron gun to move, so that the first multi-axis driving member can be more stable during use. Specifically, the frame structure has good stability, which can make the first multi-axis driving member drive the electron gun to move more stably, thereby improving the movement accuracy of the electron gun and solving the technical problems existing in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.
[0026] Figure 1 A structural diagram of an embodiment of a welding device provided by the present invention;
[0027] Figure 2 for Figure 1 A partial enlarged view of point A in the middle;
[0028] Figure 3 for Figure 1 A partial enlarged view of point B in the middle;
[0029] Figure 4 for Figure 1 Schematic diagram of the mounting frame, electron gun and second multi-axis drive member in the welding equipment;
[0030] Figure 5 for Figure 1 Another structural diagram of the welding equipment from another perspective.
[0031] Description of Figure Numbers:
[0032] 100, frame; 110, mounting frame; 120, connector;
[0033] 200, first multi-axis drive member; 210, first drive mechanism; 211, first guide rail; 212, first drive assembly; 2121, first drive motor; 2122, second guide rail; 220, second drive mechanism; 221, second drive assembly; 230, third drive mechanism; 231, third guide rail; 232, third drive assembly;
[0034] 300, electron gun;
[0035] 400, second multi-axis driving member; 410, second driving motor; 420, third driving motor;
[0036] 500, mounting frame;
[0037] 600. Drag chain structure.
[0038] The realization of the purpose, functional features and advantages of the present invention will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.
[0040] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.
[0041] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of such features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme in which A and B are satisfied at the same time. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0042] Electron gun welding is a type of welding technology. Depending on different welding requirements, the electron gun can perform welding processing in a vacuum environment or a low vacuum environment.
[0043] The existing electron gun welding equipment has the problems of poor operation stability and low transmission accuracy when the electron gun has a large movement stroke during the welding process.
[0044] The utility model provides a welding device, which is applied to a welding chamber (not shown), wherein the welding chamber can be a vacuum welding chamber or a low vacuum welding chamber.
[0045] See also Figures 1 to 4 In one embodiment of the present invention, the welding device comprises:
[0046] The frame 100 is fixed to the welding chamber. Specifically, the frame 100 can be fixed to the box (not shown) of the welding chamber by bolts.
[0047] The first multi-axis driving member 200 and the electron gun 300 are installed on the frame 100; the electron gun 300 is connected to the first multi-axis driving member 200, and the first multi-axis driving member 200 drives the electron gun 300 to move. In this embodiment, by installing the first multi-axis driving member 200 on the frame 100 and driving the electron gun 300 to move, the first multi-axis driving member 200 can be made more stable when in use. Specifically, the frame 100 structure has good stability, which can make the first multi-axis driving member 200 drive the electron gun 300 more stable during the movement, thereby making the movement accuracy of the electron gun 300 higher, thereby solving the technical problems existing in the prior art. At the same time, when the welding equipment of the present application is used in a vacuum or low vacuum welding chamber, under the action of the frame 100 structure, when the vacuum chamber is evacuated, the frame 100 structure has good rigidity, which can reduce the impact of the vacuum chamber deformation on the electron gun 300. In addition, the frame 100 of the present application serves as a carrier of the electron gun 300, and the interactive range of the electron gun 300 can be designed according to the structure of the frame 100. That is to say, as the structure of the frame 100 increases, the active range of the electron gun 300 can be effectively increased, thereby increasing the effective welding stroke of the electron gun 300.
[0048] In one embodiment, reference Figure 1 、 Figure 3The first multi-axis driving member 200 includes a first driving mechanism 210, a second driving mechanism 220, and a third driving mechanism 230. The first driving mechanism 210 is installed on the frame 100. The first driving mechanism 210 is driven and connected with the second driving mechanism 220 so that the second driving mechanism 220 moves along a first direction. The second driving mechanism 220 is driven and connected with the third driving mechanism 230 so that the third driving mechanism 230 moves along a second direction, wherein the second direction is the height direction of the frame 100. The third driving mechanism 230 is driven and connected with the The electron gun 300 is driven and connected to move along a third direction. The first direction, the second direction, and the third direction are arranged at a predetermined angle relative to each other. Furthermore, the first multi-axis drive member 200 utilizes the aforementioned modular design, enabling the first drive mechanism 210, the second drive mechanism 220, and the third drive mechanism 230 to operate independently. In other words, the first drive mechanism 210, the second drive mechanism 220, and the third drive mechanism 230 can operate synchronously, moving the electron gun 300 to a predetermined position at the fastest rate, thereby improving production efficiency. In this embodiment, the first direction, the second direction, and the third direction are arranged at a 90-degree angle relative to each other. In other embodiments, the first direction and the second direction may be arranged at a 60-degree angle, the second direction and the third direction may be arranged at a 120-degree angle, and so on.
[0049] Furthermore, in this embodiment, when the first driving mechanism 210, the second driving mechanism 220 and the third driving mechanism 230 operate simultaneously, the electron gun 300 can simultaneously operate in the first direction, the second direction and the third direction, so that the electron gun 300 reaches the preset position at the fastest speed.
[0050] In one embodiment, referring to the figure, the first driving mechanism 210 includes a first guide rail 211 and a first driving component 212 installed on the frame 100, the second driving mechanism 220 is installed on the first guide rail 211, and the first driving component 212 is driven and connected to the second driving mechanism 220. Specifically, the first guide rail 211 is fixed to the frame 100, and the second driving mechanism 220 is installed on the first guide rail 211. At this time, the first driving component 212 can drive the second driving mechanism 220 to move along the first guide rail 211.
[0051] In one embodiment, reference Figure 1 、 Figure 5, the first guide rail 211 is configured as two groups, and the two groups of the first guide rails 211 are respectively arranged on the opposite sides of the frame 100; the second driving mechanism 220 includes two second driving components 221, and the two second driving components 221 are respectively installed on the two first guide rails 211. Since the first guide rails 211 are arranged on the opposite sides of the frame 100, the two second driving components 221 are also arranged on the opposite sides of the frame 100; the two second driving components 221 are both driven and connected to the third driving mechanism 230. Specifically, the third driving mechanism 230 is connected to the opposite sides of the frame 100. Since the two second driving components 221 are both driven and connected to the third driving mechanism 230, at this time, the third driving mechanism 2 30 is subjected to driving forces at two locations, and the driving forces at the two locations are respectively located on two opposite sides of the frame 100. In this way, when the second driving mechanism 220 drives the third driving mechanism 230 to move in the second direction, the two second driving components 221 can be driven synchronously, so that the positions of the third driving mechanism 230 near the two opposite sides of the frame 100 can all be subjected to driving forces, thereby making the third driving mechanism 230 more stable when moving in the second direction; in this embodiment, the two second driving components 221 are drivingly connected to the third driving mechanism 230. At this time, when the first driving component 212 drives the second driving component 221 to move along the first guide rail 211, the third driving mechanism 230 can also move along the first guide rail 211. At the same time, in this embodiment, the first driving component 212 can be provided in two groups, and the two groups of first driving components 212 are respectively provided corresponding to the two groups of first guide rails 211. In other words, the two groups of first driving components 212 are provided in a one-to-one correspondence with the two groups of second driving mechanisms 220 and are drivingly connected thereto.
[0052] In one embodiment, reference Figure 3 The first drive component 212 is driven and connected to the second drive component 221. At this time, when the first drive component 212 drives a second drive component 221 to move along the first guide rail 211, the force can be transmitted to another second drive component 221 through the third drive mechanism 230, so that the other second drive component 221 moves along the first guide rail 211. This can reduce the number of first drive components 212 and reduce the cost of welding equipment.
[0053] In one embodiment, reference Figure 3The first drive component 212 includes a first drive motor 2121, two second guide rails 2122 and two transmission parts. The two transmission parts are installed on the two second guide rails 2122 in a one-to-one correspondence. The first drive motor 2121 is driven and connected to the two transmission parts. Furthermore, in this embodiment, the transmission part can adopt belt drive, ball screw drive, etc.; the second drive component 221 has a relative first end and a second end, and the two transmission parts are respectively driven and connected to the first end and the second end of the second drive component 221. Specifically, the first drive component 212 can drive the relative ends of the second drive component 221 to move synchronously, so that the second drive component 221 can move more smoothly along the first guide rail 211, and the swing of the second drive component 221 is smaller.
[0054] In one embodiment, reference Figure 1 、 Figure 2 The third driving mechanism 230 includes a third guide rail 231, a third driving component 232 fixed to the third guide rail 231, and two second driving components 221 are respectively connected to the opposite ends of the third guide rail 231 to synchronously drive the opposite ends of the third guide rail 231 to move along the second direction. The electron gun 300 is slidably mounted on the third guide rail 231, and the third driving component 232 is connected to the electron gun 300. Furthermore, the two second driving components 221 are respectively connected to the opposite ends of the third guide rail 231. At this time, the first driving component 212 drives one of the second driving components 221 to move along the first When the electron gun 300 moves in the first direction, the other second driving assembly 221 can be moved in the first direction through the third guide rail 231. At the same time, in this embodiment, the electron gun 300 is slidably mounted on the third guide rail 231. When the third guide rail 231 follows the two second driving assemblies 221 to move in the first direction, the electron gun 300 can also follow it to move in the first direction. At the same time, the two second driving assemblies 221 can drive the third guide rail 231 to move in the second direction. At this time, the electron gun 300 can also move in the second direction. Since the third driving assembly 232 is fixed to the third guide rail 231, the third driving assembly 232 can drive the electron gun 300 to move in the third direction.
[0055] In one embodiment, the first drive assembly 212, the second drive assembly 221, and the third drive assembly 232 are configured as closed linear motion modules. Further, the use of closed linear motion modules can significantly reduce the pollution of transmission components by dust and splashes during welding, reducing maintenance costs. At the same time, in this embodiment, the closed linear motion module can adopt a closed belt transmission linear drive assembly, a closed gear transmission linear drive assembly, etc. Further, when the second drive assembly 221 adopts a closed linear motion module, a set of guide rails in the second drive assembly 221 is configured as two and driven by a drive member (see Figure 2 、 Figure 3 ).
[0056] In one embodiment, reference Figure 4 In order to further improve the flexibility of the electron gun 300, the welding equipment also includes a mounting frame 500 and a second multi-axis driving member 400. The second multi-axis driving member 400 is installed on the mounting frame 500 and is driven and connected to the electron gun 300 to drive the electron gun 300 to rotate. The first multi-axis driving member is driven and connected to the mounting frame 500.
[0057] Further, refer to Figure 4 In this embodiment, the second multi-axis drive member 400 includes a second drive motor 410 and a third drive motor 420. The second drive motor 410 is drivably connected to the third drive motor 420 to rotate the third drive motor 420 in a fourth direction. The third drive motor 420 is drivably connected to the electron gun 300 to rotate the electron gun 300 in a fifth direction. The output shafts of the second drive motor 410 and the third drive motor 420 are arranged at a predetermined angle. Furthermore, the output shafts of the second drive motor 410 and the third drive motor 420 are arranged at a ninety-degree angle. The electron gun 300 can rotate in the fourth direction within a range of 0 to 180 degrees, i.e., the electron gun 300 can rotate in the third direction. At the same time, the electron gun 300 can rotate in the fifth direction within a range of 0 to 180 degrees, i.e., the electron gun 300 can rotate in the first direction. However, the present design is not limited thereto. In other embodiments, the second multi-axis drive member 400 may further include a fourth drive motor, etc., to rotate the electron gun 300 in a sixth direction.
[0058] In one embodiment, reference Figure 1The frame 100 is configured to include two oppositely arranged mounting frames 110 and a plurality of connectors 120 connecting the two mounting frames 110. The plurality of connectors 120 are divided into two groups, and the two groups of connectors 120 are respectively connected to opposite sides of the mounting frames 110. In this embodiment, the connectors 120 can be connecting rods or connecting plates, as long as they connect the two mounting frames 110. At the same time, in this embodiment, the mounting frame 110 can be a rectangular frame or a trapezoidal frame. This application provides an embodiment and diagram of the mounting frame 110 as a rectangular frame; further, in this embodiment, the two groups of first guide rails 211 in the first drive mechanism 210 are respectively installed in the two groups of connectors 120. In this way, the two mounting frames 110 in the frame 100 can be used as the inlet and outlet of materials, facilitating the entry and exit of materials into and out of the frame, and facilitating the installation and removal of materials. At the same time, when the welding equipment in this application is used in a welding room, the mounting frame 110 of the frame 100 can face the door of the welding room to facilitate the entry and exit of materials.
[0059] In one embodiment, reference Figure 1 The welding equipment further includes a drag chain structure 600 for installing cables in the first multi-axis drive 200. Furthermore, the first drive mechanism 210, the second drive mechanism 220, and the third drive mechanism 230 in the first multi-axis drive 200 are each provided with a drag chain structure 600. The drag chain structure 600 enables the cables of each module in the first multi-axis drive 200 to move in an orderly manner, preventing collisions.
[0060] The above description is merely an exemplary embodiment of the present invention and does not limit the patent scope of the present invention. All equivalent structural transformations made using the contents of the present invention specification and drawings under the technical concept of the present invention, or direct / indirect application in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A welding device, characterized in that: Applied to a welding room, the welding equipment includes: A frame fixed to the welding chamber; a first multi-axis driving member mounted on the frame; an electron gun, drivingly connected to the first multi-axis driving member, wherein the first multi-axis driving member drives the electron gun to move; The first multi-axis driving member includes a first driving mechanism, a second driving mechanism, and a third driving mechanism. The first driving mechanism is mounted on the frame. The first driving mechanism is drivably connected to the second driving mechanism so that the second driving mechanism moves along a first direction. The second driving mechanism is drivably connected to the third driving mechanism so that the third driving mechanism moves along a second direction. The third driving mechanism is drivably connected to the electron gun so that the electron gun moves along a third direction. The first direction, the second direction, and the third direction are arranged at a preset angle relative to each other.
2. The welding device according to claim 1, wherein: The first driving mechanism includes a first guide rail and a first driving assembly installed on the frame, the second driving mechanism is installed on the first guide rail, and the first driving assembly is drivingly connected to the second driving mechanism.
3. The welding device according to claim 2, wherein: The first guide rails are configured into two groups, and the two groups of the first guide rails are respectively arranged on two opposite sides of the frame; The second driving mechanism includes two second driving assemblies, and the two second driving assemblies are respectively installed on the two first guide rails; Both of the second drive assemblies are drivingly connected to the third drive mechanism.
4. The welding device according to claim 3, wherein: The first driving component is drivingly connected to the second driving component.
5. The welding device according to claim 4, characterized in that The first drive assembly includes a first drive motor, two second guide rails, and two transmission members, the two transmission members are mounted on the two second guide rails in a one-to-one correspondence, and the first drive motor is drivingly connected to the two transmission members; The second driving assembly has a first end and a second end opposite to each other, and the two transmission members are drivingly connected to the first end and the second end of the second driving assembly respectively.
6. The welding device according to claim 3, wherein: The third driving mechanism includes a third guide rail and a third driving assembly fixed to the third guide rail. The two second driving assemblies are respectively drivingly connected to opposite ends of the third guide rail to synchronously drive the opposite ends of the third guide rail to move along the second direction. The electron gun is slidably mounted on the third guide rail, and the third driving assembly is drivingly connected to the electron gun. The first drive assembly, the second drive assembly, and the third drive assembly are configured as a closed linear motion module.
7. The welding device according to claim 1, wherein: The welding equipment also includes a mounting frame and a second multi-axis driving member, wherein the second multi-axis driving member is mounted on the mounting frame and is drivingly connected to the electron gun to drive the electron gun to rotate, and the first multi-axis driving member is drivingly connected to the mounting frame.
8. The welding device according to claim 7, wherein: The second multi-axis driving member includes a second driving motor and a third driving motor. The second driving motor is driven and connected to the third driving motor to rotate the third driving motor around a fourth direction. The third driving motor is driven and connected to the electron gun to rotate the electron gun around a fifth direction. The fourth direction and the fifth direction are set at a preset angle.
9. The welding device according to any one of claims 1 to 8, characterized in that The frame is configured to include two oppositely disposed mounting frames and a plurality of connectors connecting the two mounting frames, wherein the plurality of connectors are divided into two groups, and the two groups of connectors are respectively connected to opposite sides of the mounting frames; And / or, the welding equipment further comprises a drag chain structure, wherein the drag chain structure is used for installing cables in the first multi-axis driving component.