Laser cutting and punching device for ceramic machining

By introducing a robotic arm and a negative press into the laser cutting and drilling device for ceramic processing, and using the design of the fixing frame and the fixing plate, the problem of long material removal time is solved, and rapid and efficient material removal is achieved, and production efficiency is improved.

CN223235350UActive Publication Date: 2025-08-19SHOULEI LASER SEMICON TECH (SUZHOU) CO LTD
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Patent Information

Application Number
CN202422664826.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-08-19
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

The existing laser cutting and drilling device for ceramic processing takes a lot of time when removing the material, resulting in inefficiency.

Method used

A device including the fuselage, controller, water-cooled laser emitting head, robotic arm and negative press is designed. The ceramic raw materials are adsorbed through the robotic arm clamping and the negative press, and combined with the design of the fixing frame and the fixing plate, the cut ceramic raw materials can be quickly concentrated and removed.

Benefits of technology

It improves the efficiency of material removal, reduces the time for manual and mechanical cutting, and increases the output of ceramic cutting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a laser cutting and punching device for ceramic processing, which comprises a machine body and a controller arranged on the outer wall of the front end of the machine body, an object placing plate is arranged in the machine body and used for placing ceramic raw materials, and a water cooling laser emitting head is arranged on the upper side of the object placing plate and used for emitting laser required by cutting. A mechanical arm is arranged on the outer wall of the rear end of the machine body to clamp materials to conduct feeding and discharging operation, a negative pressure machine is arranged on the lower side of a storage plate, and a plurality of through openings are formed in the outer wall of the upper end of the storage plate at equal intervals. After the fixing frame is tilted, the ceramic raw materials cut from the fixing frame can be driven to slide, the ceramic raw materials are concentrated together, workers can conveniently and rapidly take down the cut ceramic raw materials, the time for manual discharging and mechanical discharging at the two ends is shortened, and the yield of subsequent ceramic cutting is increased.
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Description

Technical Field

[0001] The utility model belongs to the technical field related to laser cutting, and specifically relates to a laser cutting and punching device for ceramic processing. Background Art

[0002] The laser cutting and punching device for ceramic processing is an efficient and precise equipment, which is widely used in the cutting and punching process of ceramic materials. The laser beam is irradiated to the ceramic surface, instantly heating and evaporating the material to form an incision or hole. By adjusting the laser power, cutting speed and focal length, cutting of different thicknesses and shapes can be achieved. However, when collecting the cut ceramic materials, it takes a lot of time to remove the materials manually or by robots. Utility Model Content

[0003] The purpose of the present invention is to provide a laser cutting and punching device for ceramic processing, so as to solve the problem in the above background technology that it takes a lot of time to remove materials when the staff remove the materials manually or by a robot.

[0004] To achieve the above-mentioned object, the present utility model provides the following technical solutions: a laser cutting and punching device for ceramic processing, comprising a body and a controller mounted on the outer wall of the front end of the body;

[0005] The interior of the machine body is provided with a storage plate for placing ceramic raw materials;

[0006] A water-cooled laser emitter head is provided on the upper side of the storage plate to emit the laser required for cutting;

[0007] The rear end outer wall of the fuselage is provided with a mechanical arm to clamp materials for loading and unloading operations, a negative pressure machine is provided on the lower side of the storage plate, and a plurality of openings are evenly spaced inside the upper end outer wall of the storage plate;

[0008] A fixing frame is provided at the upper end of the storage plate, and a fixing plate is fixedly connected to the outer wall of the upper end of the fixing frame near the front side.

[0009] Preferably, a plurality of ventilation holes are equidistantly provided inside the upper outer wall of the fixing frame, and the rear end outer wall of the storage plate is fixedly connected to a limiting block.

[0010] Preferably, a sliding sleeve is fixedly connected to the interior of the limiting block, and a connecting block is fixedly connected to the outer wall of the lower end of the fixing frame near the rear side and passes downward through the interior of the limiting block.

[0011] Preferably, a positioning shaft is provided inside the connecting block, and a circular outer wall at the lower end of the positioning shaft is fixedly connected to a plug rod that passes downward through the interior of the sliding sleeve.

[0012] Preferably, a buffer block is embedded in the front inner wall of the fixing frame, and the buffer block is made of rubber material.

[0013] Preferably, the rear end inner wall of the fuselage is fixedly connected to a limit rod, and the circular outer wall of the limit rod is transmission-connected to a driver to drive the water-cooled laser emitting head to move laterally.

[0014] Preferably, the outer wall of the lower end of the driver is fixedly connected to the front and rear driving members to drive the water-cooled laser transmitter to move in the front and rear directions, and the outer wall of the lower end of the driver is fixedly connected to the guide rod to limit the moving direction of the front and rear driving members.

[0015] Preferably, the outer walls at both ends of the water-cooled laser emitter are fixedly connected with cameras to locate the laser cutting position, and the outer wall at the lower end of the storage plate is fixedly connected with a workbench.

[0016] Preferably, the front end outer wall of the fuselage is connected to a studio door near the upper side transmission, and the front end outer walls of the two studio doors are embedded with observation ports to observe the cutting status. A small cabinet door is provided inside the right end outer wall of the fuselage, and a large cabinet door is provided near the lower side of the front end outer wall of the fuselage.

[0017] Preferably, an alarm light is provided on the upper outer wall of the fuselage near the right side to issue an alarm after detecting an error signal, a plurality of heat dissipation vents are equidistantly provided on the right outer wall of the fuselage near the lower side, and support legs are fixedly connected to the four corners of the lower outer wall of the fuselage.

[0018] Compared with the prior art, the present invention provides a laser cutting and punching device for ceramic processing, which has the following beneficial effects:

[0019] By installing a fixed frame and a fixed plate, when manually unloading, the fixed frame can be tilted by moving the fixed plate. When the fixed frame is tilted, it will drive the cut ceramic raw materials on the fixed frame to slide, and the ceramic raw materials will be concentrated together, making it easier for workers to quickly remove the cut ceramic raw materials, reducing the time for manual and mechanical unloading at both ends, and increasing the output of subsequent ceramic cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 The utility model is a structural schematic diagram of a laser cutting and punching device for ceramic processing.

[0021] Figure 2 The utility model is a schematic diagram of a partial structure of a front cross-section of a laser cutting and punching device for ceramic processing.

[0022] Figure 3 It is a schematic diagram of the partial structure of the side cross-section of the storage plate area of the present invention.

[0023] Figure 4 It is a schematic diagram of the partial structure of the side cross-section of the storage plate area of the present invention.

[0024] In the figure: 1. Body; 2. Observation port; 3. Studio door; 4. Alarm light; 5. Controller; 6. Small cabinet door; 7. Heat dissipation vent; 8. Support leg; 9. Large cabinet door; 10. Driver; 11. Front and rear drive parts; 12. Camera; 13. Water-cooled laser transmitter head; 14. Negative pressure machine; 15. Workbench; 16. Storage board; 17. Fixed frame; 18. Limit rod; 19. Fixed plate; 20. Ventilation port; 21. Through port; 22. Connecting block; 23. Positioning shaft; 24. Insert rod; 25. Sleeve; 26. Limit block; 27. Robotic arm. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] The utility model provides Figure 1-4 The laser cutting and punching device for ceramic processing shown includes a body 1 and a controller 5 installed on the front outer wall of the body 1;

[0027] A storage plate 16 is provided inside the body 1 for placing ceramic raw materials;

[0028] A water-cooled laser emitter head 13 is provided on the upper side of the storage plate 16 to emit the laser required for cutting;

[0029] A mechanical arm 27 is provided on the rear end outer wall of the fuselage 1 to clamp the material for loading and unloading operations. A negative pressure machine 14 is provided on the lower side of the storage plate 16. A plurality of openings 21 are equidistantly opened inside the upper end outer wall of the storage plate 16. When performing ceramic processing and cutting, the raw materials can be clamped and placed on the storage plate 16 by the mechanical arm 27. It can also be placed manually. After the ceramic raw materials are placed, the size and quantity of the materials to be cut are input through the controller 5, and then the work is started. The negative pressure machine 14 will adsorb the ceramic raw materials on the storage plate 16, and the water-cooled laser transmitter head 13 will emit a laser and cool it down by water cooling. Then the water-cooled laser transmitter head 13 will move horizontally and forward and backward inside the fuselage 1, and cut a specified amount of ceramic materials on the surface of the ceramic raw material. During the cutting process, the dust generated during the cutting process can be simultaneously adsorbed by the negative pressure machine 14. Then the mechanical arm 27 takes out the ceramic raw materials, and takes out the cut ceramic materials one by one. The materials can also be taken out manually. After all the current materials are taken out, the ceramic material cutting operation can continue;

[0030] A fixed frame 17 is provided at the upper end of the storage plate 16, and a fixed plate 19 is fixedly connected to the upper outer wall of the fixed frame 17 near the front side. When manually taking materials, the fixed plate 19 can be moved to tilt the fixed frame 17, so that the cut ceramic raw materials can be concentrated and slid to one side, making it convenient for the staff to quickly carry out the unloading operation.

[0031] like Figure 3 and Figure 4 As shown, a plurality of air vents 20 are equidistantly provided inside the outer wall of the upper end of the fixed frame 17, the outer wall of the rear end of the storage plate 16 is fixedly connected to a limit block 26, the interior of the limit block 26 is fixedly connected to a sliding sleeve 25, the outer wall of the lower end of the fixed frame 17 is fixedly connected near the rear side to a connecting block 22 that passes downward through the interior of the limit block 26, a positioning shaft 23 is provided inside the connecting block 22, the circular outer wall of the lower end of the positioning shaft 23 is fixedly connected to an insertion rod 24 that passes downward through the interior of the sliding sleeve 25, and a buffer block is embedded in the inner wall of the front end of the fixed frame 17, and the buffer block is made of rubber material.

[0032] When the negative pressure machine 14 limits the position of the ceramic raw material, the air vent 20 can be used to maintain the vacuum seal of the gas and the circulation of dust, and when the fixed frame 17 is tilted, the rod 24 can be used to move up and down inside the sliding sleeve 25 to limit the position of the fixed frame 17, and when the fixed frame 17 is tilted, the positioning shaft 23 will be rotated synchronously so that the rod 24 can maintain the vertical up and down movement. When the fixed frame 17 tilts and drives the ceramic material to slide, when the ceramic material hits the fixed frame 17, it can be buffered by the buffer block to avoid the ceramic material from being broken due to the impact.

[0033] like Figure 2As shown, the rear end inner wall of the fuselage 1 is fixedly connected to a limit rod 18, and the circular outer wall of the limit rod 18 is transmission-connected to a driver 10 to drive the water-cooled laser emitting head 13 to move laterally. The lower end outer wall of the driver 10 is fixedly connected to the front and rear driving parts 11 to drive the water-cooled laser emitting head 13 to move in the front and rear directions. The lower end outer wall of the driver 10 is fixedly connected to a guide rod to limit the moving direction of the front and rear driving parts 11. The left and right end outer walls of the water-cooled laser emitting head 13 are fixedly connected to cameras 12 to locate the laser cutting position, and the lower end outer wall of the storage plate 16 is fixedly connected to the workbench 15.

[0034] When the water-cooled laser emitting head 13 is working, the driver 10 will drive the water-cooled laser emitting head 13 to move horizontally under the restriction of the limit rod 18, thereby completing the horizontal cutting operation. At the same time, the front and rear driving parts 11 can drive the water-cooled laser emitting head 13 to move forward and backward under the restriction of the guide rod to complete the front and rear cutting operation. When the two work synchronously, the water-cooled laser emitting head 13 can be driven to perform an arc cutting operation.

[0035] like Figure 1 As shown, the front end outer wall of the fuselage 1 is connected to the studio door 3 by transmission near the upper side, and the front end outer walls of the two studio doors 3 are embedded with observation ports 2 to observe the cutting status. A small cabinet door 6 is provided inside the right end outer wall of the fuselage 1, and a large cabinet door 9 is provided near the lower side of the front end outer wall of the fuselage 1. An alarm light 4 is provided near the right side of the upper end outer wall of the fuselage 1 to issue an alarm after detecting an error signal. A plurality of heat dissipation ports 7 are equidistantly provided on the right end outer wall of the fuselage 1 near the lower side, and support legs 8 are fixedly connected to the four corners of the lower end outer wall of the fuselage 1.

[0036] The front end outer wall of the studio door 3 is also fixedly connected to a handle, which can be used to drive the studio door 3 to open and close. When the studio door 3 is opened, loading and unloading operations can be carried out, and the cutting status can be observed through the observation port 2 to see whether secondary adjustment is needed. When a cutting error occurs or other dangerous situations occur, the alarm light 4 will detect it and issue an audible and visual alarm. During the operation of the negative pressure machine 14, heat can be dissipated through the heat dissipation port 7. At the same time, the negative pressure machine 14 can be repaired and cleaned by opening the large cabinet door 9, and the maintenance of the robotic arm 27 can be completed by opening the small cabinet door 6.

[0037] The implementation principle of this embodiment is as follows: when performing ceramic processing and cutting, the raw materials can be clamped and placed on the placement plate 16 by the robotic arm 27, and can also be placed manually. After the ceramic raw materials are placed, the size and quantity of the materials to be cut are input through the controller 5, and then the work is started. The negative pressure machine 14 will adsorb the ceramic raw materials on the placement plate 16, and the water-cooled laser transmitter 13 will emit a laser and cool it down through water cooling. Then the water-cooled laser transmitter 13 will move horizontally and forward and backward inside the fuselage 1, and cut a specified amount of ceramic materials on the surface of the ceramic raw materials. During the cutting process, the dust generated during the cutting process can be synchronously adsorbed by the negative pressure machine 14, and then the robotic arm 27 will take out the ceramic raw materials, and take out the cut ceramic materials one by one, or the materials can be taken out manually. After all the current materials are taken out, the ceramic material cutting operation can continue. When manually taking out the materials, the fixed plate 19 can be toggled to tilt the fixed frame 17, so that the cut ceramic raw materials can slide to one side, making it convenient for the staff to quickly perform the unloading operation.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A laser cutting and punching device for ceramic processing, comprising a body (1) and a controller (5) mounted on the front outer wall of the body (1); A storage plate (16) is provided inside the body (1) for placing ceramic raw materials; A water-cooled laser emitting head (13) is provided on the upper side of the storage plate (16) to emit the laser required for cutting; The rear end outer wall of the machine body (1) is provided with a mechanical arm (27) for clamping materials for loading and unloading operations, a negative pressure machine (14) is provided on the lower side of the storage plate (16), and a plurality of openings (21) are equidistantly provided inside the upper end outer wall of the storage plate (16); Its characteristics are: A fixing frame (17) is provided at the upper end of the storage plate (16), and a fixing plate (19) is fixedly connected to the outer wall of the upper end of the fixing frame (17) near the front side.

2. The laser cutting and punching device for ceramic processing according to claim 1, characterized in that: A plurality of vents (20) are equidistantly provided inside the upper outer wall of the fixed frame (17), and a rear end outer wall of the storage plate (16) is fixedly connected to a limiting block (26).

3. The laser cutting and punching device for ceramic processing according to claim 2, characterized in that: The interior of the limit block (26) is fixedly connected to a sliding sleeve (25), and the lower end outer wall of the fixed frame (17) is fixedly connected near the rear side to a connecting block (22) that passes downwardly through the interior of the limit block (26).

4. The laser cutting and punching device for ceramic processing according to claim 3, characterized in that: A positioning shaft (23) is provided inside the connecting block (22), and a lower circular outer wall of the positioning shaft (23) is fixedly connected to a plug rod (24) that passes downward through the interior of the sliding sleeve (25).

5. The laser cutting and punching device for ceramic processing according to claim 1, characterized in that: A buffer block is embedded in the front inner wall of the fixing frame (17), and the buffer block is made of rubber material.

6. The laser cutting and punching device for ceramic processing according to claim 1, characterized in that: The rear end inner wall of the body (1) is fixedly connected to a limit rod (18), and the circular outer wall of the limit rod (18) is transmission-connected to a driver (10) to drive the water-cooled laser emitting head (13) to move laterally.

7. The laser cutting and drilling device for ceramic processing according to claim 6, characterized in that: The outer wall of the lower end of the driver (10) is fixedly connected to a front and rear driving member (11) to drive the water-cooled laser emitting head (13) to move in the front and rear directions, and the outer wall of the lower end of the driver (10) is fixedly connected to a guide rod to limit the moving direction of the front and rear driving member (11).

8. The laser cutting and punching device for ceramic processing according to claim 1, characterized in that: The outer walls at both ends of the water-cooled laser emitting head (13) are fixedly connected to cameras (12) for locating the laser cutting position, and the outer wall at the lower end of the storage plate (16) is fixedly connected to a workbench (15).

9. The laser cutting and drilling device for ceramic processing according to claim 1, characterized in that: The front end outer wall of the machine body (1) is connected to a studio door (3) in a transmission manner near the upper side, and the front end outer walls of the two studio doors (3) are both embedded with observation ports (2) for observing the cutting state. A small cabinet door (6) is provided inside the right end outer wall of the machine body (1), and a large cabinet door (9) is provided near the lower side of the front end outer wall of the machine body (1).

10. The laser cutting and drilling device for ceramic processing according to claim 1, characterized in that: An alarm light (4) is provided on the upper outer wall of the fuselage (1) near the right side to sound an alarm after detecting an error signal. A plurality of heat dissipation openings (7) are provided at equal intervals on the right outer wall of the fuselage (1) near the lower side. Support legs (8) are fixedly connected to the four corners of the lower outer wall of the fuselage (1).