Tool setting device of vertical machining center machine

By introducing a multi-directional tooling device on the vertical machining center machine, combining laser and infrared sensors, the data error problem caused by unidirectional tooling in the prior art is solved, and higher tooling accuracy and machining efficiency are achieved.

CN223235819UActive Publication Date: 2025-08-19ZHEJIANG YUFENG MASCH TOOL CO LTD
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Patent Information

Application Number
CN202422504710.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-08-19
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

The tool setting device of the existing vertical machining center machine can only adjust the single direction, resulting in large data errors and affecting the tool setting effect and accuracy.

Method used

The first pair of tool adjustment assembly and the second pair of tool adjustment assembly are used for tool alignment operations in the Z, X and Y axial directions, respectively, and a laser sensor and an infrared sensor are used for multi-directional tool alignment calibration to ensure accurate adjustment of tool position and angle.

Benefits of technology

Multi-directional tool alignment processing is realized, improving tool alignment accuracy and processing quality, reducing data errors and improving processing efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223235819U_ABST
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Abstract

The utility model discloses a vertical machining center machine tool setting device which comprises a machining box and is characterized in that a base is arranged in the machining box, a machining adjusting structure is arranged at one end of the machining box, a tool is arranged at one end of the machining adjusting structure, and a first tool setting adjusting assembly is arranged on the machining adjusting structure; by means of the first tool setting adjusting assembly and the second tool setting adjusting assembly, tool setting treatment in multiple directions can be achieved in the tool setting process of the vertical machining center machine, so that tool setting operation can be conducted in the Z-axis direction, the X-axis direction and the Y-axis direction at the same time when a tool of the vertical machining center machine is set; therefore, the tool setting effect and the tool setting accuracy can be guaranteed, the position and the angle of the tool can be more comprehensively calibrated through tool setting treatment in multiple directions, it is guaranteed that the tool can accurately cut materials in the machining process, in this way, data errors caused by inaccurate tool setting can be avoided, and the machining quality and efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of vertical machining centers, in particular to a tool setting device for a vertical machining center. Background Art

[0002] A vertical machining center refers to a machining center with a vertical spindle. Its structure is mostly a fixed column, the worktable is rectangular, and it has no indexing and rotation function. It is suitable for processing discs, sleeves, and plate parts. It generally has three linear motion coordinate axes, and a turntable rotating along the horizontal axis can be installed on the worktable to process spiral parts.

[0003] A search of Chinese patent publication number CN220902699U discloses a tool setting device for a vertical machining center. The device can display a relatively accurate point through the setting of a laser, making it convenient for operators to observe with the naked eye. The setting of an infrared sensor can control the downward pressure distance of the machining head to reduce the occurrence of tool collisions. The machining image is transmitted back to the inside of the display screen through the monitor, which makes it convenient for operators to observe and improves machining convenience and efficiency.

[0004] However, the above patent has certain deficiencies in actual use. Although it can facilitate observation by operators and improve processing convenience and efficiency, it can only adjust a single direction when adjusting the tool, resulting in data errors, which in turn makes the tool setting effect poor and the accuracy low.

[0005] Currently, no effective solutions have been proposed for the problems in related technologies. Utility Model Content

[0006] In view of the problems in the related art, the present invention proposes a tool setting device for a vertical machining center to overcome the above technical problems existing in the existing related art.

[0007] To this end, the specific technical solutions adopted in this utility model are as follows:

[0008] A tool setting device for a vertical machining center includes a processing box, a base is provided inside the processing box, a processing adjustment structure is provided at one end of the processing box, a tool is provided at one end of the processing adjustment structure, a first tool setting adjustment component is provided on the processing adjustment structure, a second tool setting adjustment component is provided on the inner wall of the processing box, and a control panel is provided on one side of the processing box. The first tool setting adjustment component includes an adjustment seat, the adjustment seat is provided on the processing adjustment structure, an adjustment cavity is provided in the middle of the adjustment seat, an adjustment rod is provided outside the adjustment seat, one end of the adjustment rod extends from the outside of the adjustment seat to the inside of the adjustment seat, and the adjustment rod is located inside the adjustment seat and is provided with a first adjustment gear.

[0009] Furthermore, a plurality of second adjusting gears are connected to the inside of the adjusting chamber via a rotating shaft, and a gear disc is meshed and connected with the first adjusting gear, and a movable rail is provided at one end of the gear disc.

[0010] Furthermore, multiple adjustment plates are connected to the movable rail, and the adjustment plates are adapted to the movable rail. Multiple adjustment openings are opened on the adjustment seat, part of the adjustment plate is arranged in the adjustment opening, and one end of the adjustment plate is in contact with the processing adjustment structure.

[0011] Furthermore, mounting brackets are provided on both sides of the adjustment seat, a first motor is provided on one side of the mounting bracket, the output shaft of the first motor extends from the outside of the mounting bracket to the inside of the mounting bracket, and a driving gear is provided at one end of the output shaft of the first motor located on the inside of the mounting bracket.

[0012] Furthermore, the driving gear is meshed with a driven gear, the driven gear is provided with a first threaded rod, and the first threaded rod is set on the mounting frame through a bearing, the first threaded rod is threadedly connected to the first tool-setting lifting plate, a first laser sensor is provided on one side of the first tool-setting lifting plate, a first measuring plate is provided directly above the first laser sensor, and the first measuring plate is provided on the mounting frame.

[0013] Furthermore, in order to better perform tool setting operations in the X and Y axis directions, the second tool setting adjustment component includes multiple adjustment frames, which are symmetrically arranged inside the processing box. A second motor is provided at one end of the adjustment frame, and the output shaft of the second motor is provided with a second threaded rod through a coupling. One end of the second threaded rod extends from the outside of the adjustment frame to the inside of the adjustment frame, and the second threaded rod is located inside the adjustment frame and is connected to a second tool setting lifting plate.

[0014] Furthermore, an infrared sensor is provided on the second tool-setting lifting plate, a second laser sensor is provided on one side of the second tool-setting lifting plate, a second measuring plate is provided on one side of the adjustment frame, and the second measuring plate is arranged opposite to the second laser sensor.

[0015] The beneficial effects of the present invention are as follows: through the first tool setting adjustment component and the second tool setting adjustment component, tool setting processing in multiple directions can be realized during the tool setting process of the vertical machining center, so that when the tool of the vertical machining center is set, tool setting operations can be performed in the Z, X, and Y axis directions at the same time, thereby ensuring the tool setting effect and accuracy. Through tool setting processing in multiple directions, the position and angle of the tool can be calibrated more comprehensively, ensuring that the tool can accurately cut the material during the machining process, thus avoiding data errors caused by inaccurate tool setting and improving machining quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 This is a structural diagram of a tool setting device for a vertical machining center according to an embodiment of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the first tool setting adjustment component of a tool setting device of a vertical machining center according to an embodiment of the utility model. Figure 1 ;

[0019] Figure 3 This is a schematic diagram of the structure of the first tool setting adjustment component of a tool setting device of a vertical machining center according to an embodiment of the utility model. Figure 2 ;

[0020] Figure 4 This is a schematic diagram of the structure of the first tool setting adjustment component of a tool setting device of a vertical machining center according to an embodiment of the utility model. Figure 3 ;

[0021] Figure 5 This is a schematic diagram of the structure of the first tool setting adjustment component of a tool setting device of a vertical machining center according to an embodiment of the utility model. Figure 4 ;

[0022] Figure 6 The present invention is a schematic structural diagram of a second tool setting adjustment component of a tool setting device for a vertical machining center according to an embodiment of the present invention.

[0023] In the picture:

[0024] 1. Processing box; 2. Base; 3. Processing adjustment structure; 4. First tool setting adjustment assembly; 401. Adjustment seat; 402. Adjustment rod; 403. First adjustment gear; 404. Second adjustment gear; 405. Toothed disc; 406. Moving rail; 407. Adjustment plate; 408. Mounting frame; 409. First motor; 410. Driving gear; 411. Driven gear; 412. First threaded rod; 413. First tool setting lifting plate; 414. First laser sensor; 415. First measuring plate; 5. Second tool setting adjustment assembly; 501. Adjustment frame; 502. Second motor; 503. Second threaded rod; 504. Second tool setting lifting plate; 505. Infrared sensor; 506. Second laser sensor; 507. Second measuring plate; 6. Control panel; 7. Tool; 8. Adjustment chamber. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] According to an embodiment of the present utility model, a tool setting device for a vertical machining center is provided.

[0027] Embodiment 1;

[0028] like Figures 1-6 As shown, a tool setting device for a vertical machining center according to an embodiment of the utility model includes a processing box 1, a base 2 is provided inside the processing box 1, a processing adjustment structure 3 is provided at one end of the processing box 1, the processing adjustment structure 3 is composed of a spindle system and a vertical motion system, a tool 7 is provided at one end of the processing adjustment structure 3, a first tool setting adjustment component 4 is provided on the processing adjustment structure 3, for setting the tool in the Z-axis direction, a second tool setting adjustment component 5 is provided on the inner wall of the processing box 1 for setting the tool in the X and Y-axis directions, and a control panel 6 is provided on one side of the processing box 1.

[0029] Embodiment 2;

[0030] like Figures 1-6As shown, according to a tool setting device of a vertical machining center according to an embodiment of the present invention, the first tool setting adjustment component 4 includes an adjustment seat 401, the adjustment seat 401 is arranged on the processing adjustment structure 3, and an adjustment cavity 8 is opened in the middle of the adjustment seat 401, an adjustment rod 402 is arranged on the outside of the adjustment seat 401, one end of the adjustment rod 402 extends from the outside of the adjustment seat 401 to the inside of the adjustment seat 401, and the adjustment rod 402 is located inside the adjustment seat 401 and is provided with a first adjustment gear 403, and the inside of the adjustment cavity 8 is connected to three second adjustment gears 404 through a rotating shaft, and the second adjustment gear 404 is meshed with a toothed disc 405 on the first adjustment gear 403, and one end of the toothed disc 405 is provided with a movable rail 406, and the movable rail 406 has a spiral structure, and four adjustment plates 407 are connected to the movable rail 406, and the adjustment plate 407 is adapted to the movable rail 406, and four adjustment ports are opened on the adjustment seat 401, and part of the adjustment plate 407 is arranged in the adjustment port, and the adjustment plate 40 One end of 7 contacts with the processing adjustment structure 3, and mounting brackets 408 are provided on both sides of the adjustment seat 401. A first motor 409 is provided on one side of the mounting bracket 408. The output shaft of the first motor 409 extends from the outside of the mounting bracket 408 to the inside of the mounting bracket 408. A driving gear 410 is provided at one end of the output shaft of the first motor 409 located on the inside of the mounting bracket 408. A driven gear 411 is meshed and connected to the driving gear 410. The driven gear 411 is provided with a first threaded rod 412. The first threaded rod 412 is set on the mounting frame 408 through a bearing, and the first tool-setting lifting plate 413 is threadedly connected to the first threaded rod 412. The first tool-setting lifting plate 413 is set as an L-shaped structure, and the first tool-setting lifting plate 413 is connected to the inner wall of the mounting frame 408. A first laser sensor 414 is set on one side of the first tool-setting lifting plate 413, and a first measuring plate 415 is set directly above the first laser sensor 414, and the first measuring plate 415 is set on the mounting frame 408.

[0031] In actual application, when it is necessary to perform tool setting on the Z axis, the first motor 409 is started through the control panel 6, and then the first motor 409 drives the driving gear 410 to rotate, and then the driving gear 410 drives the first threaded rod 412 to rotate by engaging with the driven gear 411, and then drives the first tool setting lifting plate 413 to move and adjust. During the movement and adjustment process, the first laser sensor 414 and the first measuring plate 415 cooperate with each other to control the height of the first tool setting lifting plate 413, that is, to adjust the distance between the tool 7 and the base 2 during the tool setting process, thereby realizing tool setting adjustment;

[0032] When the device needs to be installed, the first adjusting gear 403 rotates by rotating the adjusting rod 402, and then the first adjusting gear 403 and the toothed disc 405 engage with each other and rotate. During the rotation of the toothed disc 405, the second adjusting gear 404 can ensure the stability of the rotation of the toothed disc 405. Then, during the rotation of the toothed disc 405, the toothed disc 405 drives the movable rail 406 to rotate, so that the adjusting plate 407 connected to the movable rail 406 is moved and adjusted in the adjusting mouth, so that the device is fixed on the processing adjustment structure 3.

[0033] Embodiment 3;

[0034] like Figures 1-6 As shown, according to a tool setting device of a vertical machining center according to an embodiment of the present invention, the second tool setting adjustment component 5 includes a plurality of adjustment frames 501, the adjustment frames 501 are symmetrically arranged inside the processing box 1, a second motor 502 is provided at one end of the adjustment frame 501, the output shaft of the second motor 502 is provided with a second threaded rod 503 through a coupling, one end of the second threaded rod 503 extends from the outside of the adjustment frame 501 to the inside of the adjustment frame 501, the second threaded rod 503 is located inside the adjustment frame 501 and is connected to a second tool setting lifting plate 504, an infrared sensor 505 is provided on the second tool setting lifting plate 504, a second laser sensor 506 is provided on one side of the second tool setting lifting plate 504, a second measuring plate 507 is provided on one side of the adjustment frame 501, and the second measuring plate 507 is arranged opposite to the second laser sensor 506;

[0035] The principle of the first laser sensor 414 and the second laser sensor 506 is consistent with the principle of the laser photoelectric sensor of model UF-GT.

[0036] In actual application, when the tool 7 is performing tool setting on the X and Y axes, the second motor 502 is started through the control panel 6, and then the output shaft of the second motor 502 drives the second threaded rod 503 to rotate, and then the second threaded rod 503 drives the second tool setting lifting plate 504 to move and adjust. In a certain process, the height can be adjusted by cooperating with the second laser sensor 506 and the second measuring plate 507, that is, the height of the tool setting, and then infrared rays are irradiated on the X and Y axes through the two infrared sensors 505, so that the downward pressure distance of the tool 7 can be controlled during the tool setting process, thereby ensuring the tool setting effect.

[0037] In order to facilitate understanding of the above technical solutions of the present invention, the working principle or operation method of the present invention in actual process is described in detail below.

[0038] In summary, with the aid of the above technical solution of the present invention, when it is necessary to perform tool setting on the Z axis, the first motor 409 is started through the control panel 6, and then the first motor 409 drives the driving gear 410 to rotate, and then the driving gear 410 drives the first threaded rod 412 to rotate by engaging with the driven gear 411, and then drives the first tool setting lifting plate 413 to move and adjust. During the movement and adjustment process, the first laser sensor 414 cooperates with the first measuring plate 415 to control the height of the first tool setting lifting plate 413, that is, to adjust the distance between the tool 7 and the base 2 during the tool setting process, thereby To achieve tool setting adjustment, when the tool 7 is setting the X and Y axes, the second motor 502 is started through the control panel 6, and then the output shaft of the second motor 502 drives the second threaded rod 503 to rotate, and then the second threaded rod 503 drives the second tool setting lifting plate 504 to move and adjust. In a certain process, the height, that is, the height of the tool setting, can be adjusted by the cooperation of the second laser sensor 506 and the second measuring plate 507. Then, infrared rays are irradiated on the X and Y axes through the two infrared sensors 505, so that the downward pressure distance of the tool 7 can be controlled during the tool setting process, thereby ensuring the tool setting effect;

[0039] When the device needs to be installed, the first adjusting gear 403 rotates by rotating the adjusting rod 402, and then the first adjusting gear 403 and the toothed disc 405 engage with each other and rotate. During the rotation of the toothed disc 405, the second adjusting gear 404 can ensure the stability of the rotation of the toothed disc 405. Then, during the rotation of the toothed disc 405, the toothed disc 405 drives the movable rail 406 to rotate, so that the adjusting plate 407 connected to the movable rail 406 is moved and adjusted in the adjusting mouth, so that the device is fixed on the processing adjustment structure 3.

[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A tool setting device for a vertical machining center, comprising a machining box (1), characterized in that: The processing box (1) is provided with a base (2) inside, a processing adjustment structure (3) is provided at one end of the processing box (1), a tool (7) is provided at one end of the processing adjustment structure (3), a first tool adjustment assembly (4) is provided on the processing adjustment structure (3), a second tool adjustment assembly (5) is provided on the inner wall of the processing box (1), and a control panel (6) is provided on one side of the processing box (1); The first tool adjustment assembly (4) includes an adjustment seat (401), the adjustment seat (401) is arranged on the processing adjustment structure (3), an adjustment cavity (8) is opened in the middle of the adjustment seat (401), an adjustment rod (402) is arranged outside the adjustment seat (401), one end of the adjustment rod (402) extends from the outside of the adjustment seat (401) to the inside of the adjustment seat (401), and the adjustment rod (402) is located inside the adjustment seat (401) and is provided with a first adjustment gear (403).

2. A tool setting device for a vertical machining center according to claim 1, characterized in that: The interior of the regulating chamber (8) is connected to a plurality of second regulating gears (404) via a rotating shaft, and the second regulating gears (404) are meshed with the first regulating gear (403) and are connected to a toothed disc (405), and a movable rail (406) is provided at one end of the toothed disc (405).

3. The tool setting device for a vertical machining center according to claim 2, characterized in that: The movable rail (406) is connected to a plurality of adjustment plates (407), and the adjustment plates (407) are adapted to the movable rail (406). The adjustment seat (401) is provided with a plurality of adjustment openings, and portions of the adjustment plates (407) are arranged in the adjustment openings, and one end of the adjustment plate (407) is in contact with the processing adjustment structure (3).

4. A tool setting device for a vertical machining center according to claim 3, characterized in that: Mounting frames (408) are provided on both sides of the adjustment seat (401), a first motor (409) is provided on one side of the mounting frame (408), an output shaft of the first motor (409) extends from the outside of the mounting frame (408) to the inside of the mounting frame (408), and a driving gear (410) is provided at one end of the output shaft of the first motor (409) located on the inside of the mounting frame (408).

5. The tool setting device for a vertical machining center according to claim 4, characterized in that: The driving gear (410) is meshedly connected with a driven gear (411), the driven gear (411) is provided with a first threaded rod (412), and the first threaded rod (412) is provided on the mounting frame (408) through a bearing, the first threaded rod (412) is threadedly connected with a first tool-setting lifting plate (413), a first laser sensor (414) is provided on one side of the first tool-setting lifting plate (413), a first measuring plate (415) is provided directly above the first laser sensor (414), and the first measuring plate (415) is provided on the mounting frame (408).

6. The tool setting device for a vertical machining center according to claim 1, characterized in that: The second tool setting adjustment component (5) includes a plurality of adjustment frames (501), the adjustment frames (501) are symmetrically arranged inside the processing box (1), a second motor (502) is arranged at one end of the adjustment frame (501), an output shaft of the second motor (502) is provided with a second threaded rod (503) through a coupling, one end of the second threaded rod (503) extends from the outside of the adjustment frame (501) to the inside of the adjustment frame (501), and the second threaded rod (503) is located inside the adjustment frame (501) and is connected to a second tool setting lifting plate (504).

7. The tool setting device for a vertical machining center according to claim 6, characterized in that: An infrared sensor (505) is provided on the second tool-setting lifting plate (504), a second laser sensor (506) is provided on one side of the second tool-setting lifting plate (504), a second measuring plate (507) is provided on one side of the adjustment frame (501), and the second measuring plate (507) and the second laser sensor (506) are arranged opposite to each other.

Citation Information

Patent Citations

  • Tool setting device of vertical machining center machine

    CN220902699U