Ceramic crushing disc surface strengthening treatment equipment
By grinding and spraying the surface of the ceramic crushing tray, the problems of poor adhesion ability of the surface of the ceramic crushing tray and difficulty in collecting paint are solved, effectively separation and collection of paints are achieved, and the practicality of the equipment is improved.
Patent Information
- Application Number
- CN202422443754.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-09
AI Technical Summary
When the traditional surface reinforcement treatment device strengthens the surface of the ceramic crushing disk, the adhesion ability is poor and it is difficult to effectively collect the excess reinforcement spray material after the spray is completed.
The surface of the ceramic crushing tray is polished by starting the grinding mechanism to roughen it, and then sprayed using a spraying mechanism. After the spraying is completed, spraying is carried out through the spraying mechanism to discharge excess coating, and separation and collection of coating and coolant is used to use a separation mechanism.
It improves the adhesion ability of the surface spraying of ceramic crushing trays, and realizes the effective collection of excess paint, improving the practicality of the equipment.
Smart Images

Figure CN223235837U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of surface strengthening treatment equipment, in particular to a surface strengthening treatment equipment for a ceramic crushing disk. Background Art
[0002] A ceramic grinding disc is a grinding tool made of ceramic material that grinds and grinds materials through rotation or vibration. It is widely used in ceramics, chemicals, building materials, metallurgy and other industries, and is one of the important equipment for material grinding and grinding in these industries. A ceramic grinding disc is usually composed of a ceramic layer, a metal layer and connecting parts. The ceramic layer is the main working part of the grinding disc, responsible for direct contact with the material and grinding it. The metal layer plays a supporting and fixing role. The connecting parts are used to connect the grinding disc to the drive device.
[0003] For example, in a type of prior art represented by the surface strengthening treatment equipment disclosed in the utility model patent with application number 202323041432.0, its main structure includes a structural group including an electric lifting platform, a mounting plate, an electric telescopic rod, a suction cup, a motor, a hydraulic rod and a grinding disc. The surface strengthening of the workpiece is achieved through the cooperation of structures such as the electric lifting platform, the mounting plate, the electric telescopic rod, the suction cup, the motor, the hydraulic rod and the grinding disc.
[0004] During the process of strengthening spraying on the surface of the ceramic crushing disk by traditional surface strengthening treatment devices, the adhesion ability of the surface of the ceramic crushing disk is poor, and it is difficult to collect the excess strengthening spraying material after the spraying and curing. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a surface strengthening treatment device for a ceramic crushing disk, which grinds the surface of the ceramic crushing disk by starting a grinding mechanism to roughen the surface of the ceramic crushing disk. After spraying is completed, the surface of the ceramic crushing disk is sprayed by starting a spraying mechanism to discharge excess paint on the surface of the ceramic crushing disk. The discharged paint and coolant are separated and collected by a separation mechanism to separate the sewage and paint, thereby improving the practicality of the equipment.
[0006] The utility model discloses a surface strengthening treatment device for a ceramic crushing disc, comprising a fixing mechanism; a moving mechanism, a grinding mechanism, a spraying mechanism, a spraying mechanism and a separating mechanism, wherein the moving mechanism is mounted on the top of the fixing mechanism, the grinding mechanism and the spraying mechanism are both mounted on the moving mechanism, the spraying mechanism is located on the right side of the grinding mechanism, the spraying mechanism is located at the front end of the fixing mechanism, and the separating mechanism is located below the fixing mechanism; the ceramic crushing disc is placed on the fixing mechanism, the ceramic crushing disc is fixed by the fixing mechanism, and the ceramic crushing disc is rotated, the grinding mechanism and the spraying mechanism are moved respectively by starting the moving mechanism, the surface of the ceramic crushing disc is grinded by starting the grinding mechanism to roughen the surface of the ceramic crushing disc, the surface of the ceramic crushing disc is sprayed by starting the spraying mechanism to strengthen the surface of the ceramic crushing disc, and after spraying is completed, the surface of the ceramic crushing disc is sprayed by starting the spraying mechanism to discharge excess paint on the surface of the ceramic crushing disc and cool the ceramic crushing disc at the same time, the discharged paint and coolant are separated and collected by the separation mechanism to improve the practicality of the equipment.
[0007] Preferably, the fixing mechanism includes a base, a bearing, a first motor, a waterproof cover, a rotating plate, multiple first cylinders and multiple fixed plates, the outer ring of the bearing is installed on the top of the base, the output end of the first motor is connected to the inner ring of the bearing, the top of the waterproof cover is installed on the base, the first motor is located in the waterproof cover, the bottom end of the rotating plate is installed on the inner ring of the bearing, a baffle is provided on the top of the rotating plate, the fixed ends of the multiple first cylinders are respectively installed on the inner side of the baffle at the top of the rotating plate, and the multiple fixed plates are respectively installed on the moving ends of the multiple first cylinders; the ceramic crushing disk is placed on the top of the rotating plate, and the ceramic crushing disk is fixed on all sides through the multiple fixed plates by extending the multiple first cylinders respectively, the base supports the bearing, and the rotating plate is rotated through the bearing by starting the first motor, and the waterproof cover waterproofs the first motor, thereby improving the practicality of the equipment.
[0008] Preferably, the moving mechanism includes a mounting frame, multiple second motors, multiple gears, multiple racks and multiple mounting slots, the multiple second motors are respectively mounted on the mounting frame, the inner rings of the multiple gears are respectively mounted on the output ends of the multiple second motors, the outer rings of the multiple gears are respectively engaged with the bottom ends of the multiple racks, the multiple racks are respectively mounted in the multiple mounting slots, and the top ends of the multiple mounting slots are respectively mounted on the mounting frame; the mounting frame supports the multiple second motors and the multiple mounting slots respectively, and the multiple gears are rotated by starting the multiple second motors respectively, and the multiple racks are moved in the multiple mounting slots respectively through the engagement of the gears and the multiple racks, and the multiple grinding mechanisms and the spraying mechanisms are moved respectively, thereby improving the practicality of the equipment.
[0009] Preferably, the grinding mechanism includes a second cylinder, a third motor and a third motor, the third motor is installed at the bottom end of the second cylinder, and the third motor is installed on the output end of the third motor; the third motor is lowered to the ceramic crushing disk by extending the second cylinder, and the third motor is started to grind the surface of the ceramic crushing disk to roughen its surface, thereby improving the practicality of the equipment.
[0010] Preferably, the spraying mechanism includes a paint supply barrel, a hose, a spray pipe and a third cylinder, the input end of the hose is connected to the outer surface of the paint supply barrel, the output end of the hose is connected to the input end of the spray pipe, and the top end of the third cylinder is installed at the bottom end of the third cylinder; by extending the third cylinder, the spray pipe is lowered to the ceramic crushing disk, and by starting the paint supply barrel, the paint is discharged into the spray pipe through the hose, and the paint discharged through the spray pipe strengthens the surface of the ceramic crushing disk, thereby improving the practicality of the equipment.
[0011] Preferably, the spray mechanism includes a bracket, a spray pump, a first discharge pipe and multiple nozzles, the bottom end of the spray pump is installed on the top end of the bracket, the input end of the first discharge pipe is connected to the output end of the spray pump, the first discharge pipe is provided with multiple output ends, and the input ends of the multiple nozzles are respectively installed on the multiple output ends of the first discharge pipe; the bracket supports the spray pump, and by connecting the output end of the spray liquid with the input end of the spray pump, the spray pump is started to discharge the spray liquid into the first discharge pipe, and the spray liquid is discharged through multiple nozzles to spray the surface of the ceramic crushing disk, thereby improving the practicality of the equipment.
[0012] Preferably, the separation mechanism includes a discharge bucket, a separation screen, a collecting barrel and a second discharge pipe. The top of the discharge bucket is installed on the base, the separation screen is located below the discharge bucket, and the bottom end of the separation screen is installed on the top of the collecting barrel. A filter plate is provided in the collecting barrel, and the input end of the second discharge pipe is connected to the outer wall of the collecting barrel. A valve is provided on the output end of the second discharge pipe; the spray liquid and the paint are discharged into the discharge bucket through the base, and then discharged into the separation screen through the discharge bucket. The separation screen blocks the paint, and the collecting barrel collects the spray liquid and filters it. The filtered spray liquid is discharged through the second discharge pipe, thereby improving the practicality of the equipment.
[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: the ceramic crushing disc is placed on the fixing mechanism, the ceramic crushing disc is fixed by the fixing mechanism, and the ceramic crushing disc is rotated, the grinding mechanism and the spraying mechanism are moved respectively by starting the moving mechanism, the surface of the ceramic crushing disc is ground by starting the grinding mechanism to roughen the surface of the ceramic crushing disc, the surface of the ceramic crushing disc is sprayed by starting the spraying mechanism to strengthen the surface of the ceramic crushing disc, and after the spraying is completed, the surface of the ceramic crushing disc is sprayed by starting the spraying mechanism to discharge excess paint on the surface of the ceramic crushing disc and cool the ceramic crushing disc at the same time, and the discharged paint and coolant are separated and collected by the separation mechanism to improve the practicality of the equipment; BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is an axonometric diagram of the present utility model;
[0015] Figure 2 This is a front cross-sectional view of the fixing mechanism of the utility model;
[0016] Figure 3 This is an axonometric diagram of the mobile mechanism of the utility model;
[0017] Figure 4 This is an axonometric diagram of the grinding mechanism of the present utility model;
[0018] Figure 5 This is an axonometric diagram of the spraying mechanism of the present utility model;
[0019] Figure 6 This is an axonometric diagram of the spray mechanism of the present utility model;
[0020] Figure 7 It is an axonometric schematic diagram of the separation mechanism of the present utility model.
[0021] Markings in the accompanying drawings: 01, fixing mechanism; 11, base; 12, bearing; 13, first motor; 14, waterproof cover; 15, rotating plate; 16, first cylinder; 17, fixed plate; 02, moving mechanism; 21, mounting frame; 22, second motor; 23, gear; 24, rack; 25, mounting groove; 03, grinding mechanism; 31, second cylinder; 32, third motor; 33, grinding wheel; 04, spraying mechanism; 41, paint supply barrel; 42, hose; 43, spray pipe; 44, third cylinder; 05, spraying mechanism; 51, bracket; 52, spray pump; 53, first discharge pipe; 54, nozzle; 06, separation mechanism; 61, discharge bucket; 62, separation screen; 63, collecting barrel; 64, second discharge pipe. DETAILED DESCRIPTION
[0022] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present invention. Example 1
[0023] like Figure 1 As shown, a surface strengthening treatment device for a ceramic grinding disk includes a fixing mechanism 01; a moving mechanism 02, a grinding mechanism 03, a spraying mechanism 04, a spraying mechanism 05, and a separating mechanism 06. The moving mechanism 02 is mounted on the top of the fixing mechanism 01, the grinding mechanism 03 and the spraying mechanism 04 are both mounted on the moving mechanism 02, the spraying mechanism 04 is located on the right side of the grinding mechanism 03, the spraying mechanism 05 is located at the front end of the fixing mechanism 01, and the separating mechanism 06 is located below the fixing mechanism 01.
[0024] The ceramic pulverizing disk is placed on the fixing mechanism 01, and the fixing mechanism 01 fixes the ceramic pulverizing disk and rotates the ceramic pulverizing disk. The moving mechanism 02 is started to move the grinding mechanism 03 and the spraying mechanism 04 respectively. The grinding mechanism 03 is started to grind the surface of the ceramic pulverizing disk to roughen the surface of the ceramic pulverizing disk. The spraying mechanism 04 is started to spray the surface of the ceramic pulverizing disk to strengthen the surface of the ceramic pulverizing disk. After spraying is completed, the spraying mechanism 05 is started to spray the surface of the ceramic pulverizing disk to discharge excess paint on the surface of the ceramic pulverizing disk and cool the ceramic pulverizing disk at the same time. The discharged paint and coolant are separated and collected by the separation mechanism 06 to improve the practicality of the equipment.
[0025] like Figure 2 As shown, the fixing mechanism 01 includes a base 11, a bearing 12, a first motor 13, a waterproof cover 14, a rotating plate 15, a plurality of first cylinders 16 and a plurality of fixed plates 17. The outer ring of the bearing 12 is mounted on the top of the base 11, the output end of the first motor 13 is connected to the inner ring of the bearing 12, the top of the waterproof cover 14 is mounted on the base 11, the first motor 13 is located inside the waterproof cover 14, the bottom end of the rotating plate 15 is mounted on the inner ring of the bearing 12, the top of the rotating plate 15 is provided with a baffle, the fixed ends of the plurality of first cylinders 16 are respectively mounted on the inner sides of the baffle at the top of the rotating plate 15, and the plurality of fixed plates 17 are respectively mounted on the moving ends of the plurality of first cylinders 16;
[0026] The ceramic crushing disk is placed on the top of the rotating plate 15, and the four sides of the ceramic crushing disk are fixed by extending multiple first cylinders 16 through multiple fixed plates 17. The base 11 supports the bearing 12. The rotating plate 15 is rotated by starting the first motor 13 through the bearing 12. The waterproof cover 14 waterproofs the first motor 13, thereby improving the practicality of the equipment. Example 2
[0027] like Figures 3 to 5 As shown, on the basis of Example 1, it also includes a moving mechanism 02, a grinding mechanism 03 and a spraying mechanism 04. The moving mechanism 02 includes a mounting frame 21, a plurality of second motors 22, a plurality of gears 23, a plurality of racks 24 and a plurality of mounting slots 25. The plurality of second motors 22 are respectively mounted on the mounting frame 21, the inner rings of the plurality of gears 23 are respectively mounted on the output ends of the plurality of second motors 22, the outer rings of the plurality of gears 23 are respectively engaged with the bottom ends of the plurality of racks 24, the plurality of racks 24 are respectively mounted in the plurality of mounting slots 25, and the plurality of mounting slots 25 are respectively The top ends are respectively mounted on the mounting frame 21; the polishing mechanism 03 includes a second cylinder 31, a third motor 32 and a third motor 33, the third motor 32 is mounted on the bottom end of the second cylinder 31, and the third motor 33 is mounted on the output end of the third motor 32; the spraying mechanism 04 includes a paint supply barrel 41, a hose 42, a spray pipe 43 and a third cylinder 44, the input end of the hose 42 is connected to the outer surface of the paint supply barrel 41, the output end of the hose 42 is connected to the input end of the spray pipe 43, and the top end of the third cylinder 44 is mounted on the bottom end of the third cylinder 44;
[0028] The mounting frame 21 supports multiple second motors 22 and multiple mounting slots 25 respectively, and by starting multiple second motors 22 respectively, the multiple gears 23 are rotated respectively, and the multiple racks 24 are engaged with the gears 23 and the multiple racks 24 respectively to move in the multiple mounting slots 25, and the multiple grinding mechanisms 03 and the spraying mechanisms 04 are moved respectively. The third motor 33 is lowered to the ceramic crushing disk by extending the second cylinder 31, and the third motor 32 is started to grind the surface of the ceramic crushing disk to roughen its surface. The spraying pipe 43 is lowered to the ceramic crushing disk by extending the third cylinder 44, and the paint supply barrel 41 is started to discharge the paint into the spraying pipe 43 through the hose 42. The paint discharged through the spraying pipe 43 strengthens the surface of the ceramic crushing disk, thereby improving the practicality of the equipment. Example 3
[0029] like Figure 6 and Figure 7As shown, on the basis of Example 1, it also includes a spraying mechanism 05 and a separation mechanism 06, the spraying mechanism 05 includes a bracket 51, a spray pump 52, a first discharge pipe 53 and a plurality of nozzles 54, the bottom end of the spray pump 52 is installed at the top end of the bracket 51, the input end of the first discharge pipe 53 is connected to the output end of the spray pump 52, the first discharge pipe 53 is provided with a plurality of output ends, and the input ends of the plurality of nozzles 54 are respectively installed on the plurality of output ends of the first discharge pipe 53; the separation mechanism 06 includes a discharge bucket 61, a separation screen 62, a collection barrel 63 and a second discharge pipe 64, the top end of the discharge bucket 61 is installed on the base 11, the separation screen 62 is located below the discharge bucket 61, the bottom end of the separation screen 62 is installed at the top end of the collection barrel 63, a filter plate is provided in the collection barrel 63, the input end of the second discharge pipe 64 is connected to the outer wall of the collection barrel 63, and a valve is provided on the output end of the second discharge pipe 64;
[0030] The bracket 51 supports the spray pump 52. By connecting the output end of the spray liquid with the input end of the spray pump 52, the spray liquid is discharged into the first discharge pipe 53 by starting the spray pump 52, and is discharged through multiple nozzles 54 to spray the surface of the ceramic crushing disk. The spray liquid and the paint are discharged into the discharge bucket 61 through the base 11, and then discharged into the separation screen 62 through the discharge bucket 61. The separation screen 62 blocks the paint. The collection barrel 63 collects the spray liquid and filters it. The filtered spray liquid is discharged through the second discharge pipe 64, thereby improving the practicality of the equipment.
[0031] like Figures 1 to 7As shown, the present invention is a surface strengthening treatment device for a ceramic crushing disk. When working, the ceramic crushing disk is first placed on the top of a rotating plate 15, and the four sides of the ceramic crushing disk are fixed by extending multiple first cylinders 16 respectively through multiple fixed plates 17. The base 11 supports the bearing 12, and the rotating plate 15 is rotated by starting the first motor 13 through the bearing 12. The waterproof cover 14 waterproofs the first motor 13, and then the mounting frame 21 supports the multiple second motors 22 and the multiple mounting slots 25 respectively. The multiple gears 23 are rotated by starting the multiple second motors 22 respectively, and the multiple racks 24 are engaged with the gears 23 and the multiple racks 24 respectively to move in the multiple mounting slots 25, and the multiple grinding mechanisms 03 and the spraying mechanism 04 are moved respectively. Then, the third motor 33 is lowered to the ceramic crushing disk by extending the second cylinder 31, and the third motor 3 is started. The third motor 33 is used to grind the surface of the ceramic pulverizing disk to roughen its surface. The third cylinder 44 is then extended to lower the spray pipe 43 to the ceramic pulverizing disk. The paint supply barrel 41 is activated to discharge the paint into the spray pipe 43 through the hose 42. The paint discharged through the spray pipe 43 strengthens the surface of the ceramic pulverizing disk. The bracket 51 then supports the spray pump 52. The output end of the spray liquid is connected to the input end of the spray pump 52. The spray pump 52 is activated to discharge the spray liquid into the first discharge pipe 53. The spray liquid is discharged through multiple nozzles 54 to spray the surface of the ceramic pulverizing disk. Finally, the spray liquid and the paint are discharged into the discharge hopper 61 through the base 11, and then discharged into the separation screen 62 through the discharge hopper 61. The separation screen 62 blocks the paint. The collection bucket 63 collects and filters the spray liquid. The filtered spray liquid is discharged through the second discharge pipe 64, thereby improving the practicality of the equipment.
[0032] The first motor 13, the second motor 22, the third motor 32, the paint supply barrel 41 and the spray pump 52 of the utility model are purchased on the market. Technicians in this industry only need to install and operate them according to the accompanying instruction manuals, without the need for technical personnel in this field to make creative efforts.
[0033] The main functions achieved by the present invention are: grinding the surface of the ceramic pulverizing disk by starting the grinding mechanism 03 to roughen the surface of the ceramic pulverizing disk; after spraying is completed, the surface of the ceramic pulverizing disk is sprayed by starting the spraying mechanism 05 to discharge excess paint on the surface of the ceramic pulverizing disk; the discharged paint and coolant are separated and collected by the separation mechanism 06 to separate the sewage and paint, thereby improving the practicality of the equipment.
[0034] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A ceramic crushing disk surface strengthening treatment device, comprising a fixing mechanism (01); characterized in that, The invention also includes a moving mechanism (02), a grinding mechanism (03), a spraying mechanism (04), a spraying mechanism (05) and a separating mechanism (06), wherein the moving mechanism (02) is mounted on the top of the fixing mechanism (01), the grinding mechanism (03) and the spraying mechanism (04) are both mounted on the moving mechanism (02), the spraying mechanism (04) is located on the right side of the grinding mechanism (03), the spraying mechanism (05) is located at the front end of the fixing mechanism (01), and the separating mechanism (06) is located below the fixing mechanism (01).
2. The surface strengthening treatment device for ceramic pulverizing disks according to claim 1, characterized in that: The fixing mechanism (01) comprises a base (11), a bearing (12), a first motor (13), a waterproof cover (14), a rotating plate (15), a plurality of first cylinders (16) and a plurality of fixed plates (17), wherein the outer ring of the bearing (12) is mounted on the top of the base (11), the output end of the first motor (13) is connected to the inner ring of the bearing (12), the top of the waterproof cover (14) is mounted on the base (11), the first motor (13) is located inside the waterproof cover (14), the bottom end of the rotating plate (15) is mounted on the inner ring of the bearing (12), a baffle is provided on the top of the rotating plate (15), the fixed ends of the plurality of first cylinders (16) are respectively mounted on the inner side of the baffle at the top of the rotating plate (15), and the plurality of fixed plates (17) are respectively mounted on the movable ends of the plurality of first cylinders (16).
3. The surface strengthening treatment device for ceramic pulverizing disks according to claim 1, characterized in that: The moving mechanism (02) includes a mounting frame (21), a plurality of second motors (22), a plurality of gears (23), a plurality of racks (24) and a plurality of mounting slots (25), wherein the plurality of second motors (22) are respectively mounted on the mounting frame (21), the inner rings of the plurality of gears (23) are respectively mounted on the output ends of the plurality of second motors (22), the outer rings of the plurality of gears (23) are respectively engaged with the bottom ends of the plurality of racks (24), the plurality of racks (24) are respectively mounted in the plurality of mounting slots (25), and the top ends of the plurality of mounting slots (25) are respectively mounted on the mounting frame (21).
4. The surface strengthening treatment device for ceramic pulverizing disks according to claim 1, characterized in that: The grinding mechanism (03) comprises a second cylinder (31), a third motor (32) and a third motor (33), wherein the third motor (32) is mounted at the bottom end of the second cylinder (31), and the third motor (33) is mounted at the output end of the third motor (32).
5. The surface strengthening treatment device for ceramic pulverizing disks according to claim 4, characterized in that: The spraying mechanism (04) includes a paint supply barrel (41), a hose (42), a spraying pipe (43) and a third cylinder (44), wherein the input end of the hose (42) is connected to the outer surface of the paint supply barrel (41), the output end of the hose (42) is connected to the input end of the spraying pipe (43), and the top end of the third cylinder (44) is installed at the bottom end of the third cylinder (44).
6. The surface strengthening treatment device for ceramic pulverizing disks according to claim 1, characterized in that: The spray mechanism (05) includes a bracket (51), a spray pump (52), a first discharge pipe (53) and a plurality of spray heads (54). The bottom end of the spray pump (52) is mounted on the top end of the bracket (51). The input end of the first discharge pipe (53) is connected to the output end of the spray pump (52). The first discharge pipe (53) is provided with a plurality of output ends. The input ends of the plurality of spray heads (54) are respectively mounted on the plurality of output ends of the first discharge pipe (53).
7. The surface strengthening treatment device for ceramic pulverizing disks according to claim 1, characterized in that: The separation mechanism (06) includes a discharge bucket (61), a separation screen (62), a collection bucket (63) and a second discharge pipe (64). The top end of the discharge bucket (61) is mounted on the base (11), the separation screen (62) is located below the discharge bucket (61), the bottom end of the separation screen (62) is mounted on the top end of the collection bucket (63), a filter plate is provided in the collection bucket (63), the input end of the second discharge pipe (64) is connected to the outer wall of the collection bucket (63), and a valve is provided on the output end of the second discharge pipe (64).
Citation Information
Patent Citations
A bearing steel ball surface strengthening treatment device
CN220993926U