Efficient ceramic tile chamfering device

By designing an efficient tile chamfer device, the cooperation of the transmission components and angle grinders is used to simplify the tile chamfer operation, reduce the material scrapping rate, and improve the efficiency and reliability of chamfers.

CN223235890UActive Publication Date: 2025-08-19ZHEJIANG XIANZHEN CONSTRUCTION CO LTD
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Patent Information

Application Number
CN202422491014.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-08-19
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

The existing tiles chamfering process is time-consuming and labor-intensive, with high worker proficiency requirements and high material scrapping rate, making it difficult to efficiently complete the chamfering operation at a 45-degree angle.

Method used

A high-efficiency tile chamfering device is designed, including a chamfering table, a transmission assembly and a mounting table. The transmission assembly is composed of a transmission table and a transmission roller. The transmission roller can adjust the height. The cutting sheet of the angle grinder is parallel to the reference plane. The worker can move the tiles at a constant speed to complete the chamfering. The transmission roller drives the tiles to move and position them.

Benefits of technology

The chamfering operation of ceramic tile is simplified, the operation difficulty is reduced, the reliability and efficiency of chamfering are improved, and the scrap rate of materials is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The efficient ceramic tile chamfering device comprises a chamfering table, a conveying assembly arranged on the chamfering table and a mounting table arranged on one side of the chamfering table, a mounting face is arranged on the mounting table and used for mounting an angle grinder, a datum plane is arranged on the mounting table, and the included angle between the datum plane and the top face of the chamfering table is 45 degrees; the conveying assembly comprises a conveying table and a plurality of conveying rollers rotationally connected to the conveying table, and the conveying rollers protrude out of the table top of the chamfering table. The chamfering table is provided with a receding groove for containing the conveying roller, mounting protrusions are arranged on the two sides of the chamfering table, the opposite mounting protrusions are used for mounting the conveying roller to rotate, and the two sides of each mounting protrusion abut against the groove wall of the receding groove. The ceramic tile chamfering device has the effect of conveniently chamfering ceramic tiles, and the rejection rate of materials can be effectively reduced.
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Description

Technical Field

[0001] The present application relates to the field of ceramic tile chamfering technology, and in particular to a high-efficiency ceramic tile chamfering device. Background Art

[0002] Ceramic tiles, also known as porcelain tiles, are a type of acid- and alkali-resistant porcelain or stone building or decorative material made from refractory metal oxides and semi-metal oxides through a process of grinding, mixing, pressing, glazing, and sintering. The raw materials are typically a mixture of clay, quartz sand, and other materials.

[0003] When laying ceramic tiles at corners on walls and other locations, the two tiles need to be chamfered to ensure aesthetics. This is usually done by setting a "begonia" angle or directly setting the chamfer angle to 45 degrees to facilitate the fit of the two tiles. When chamfering at a 45-degree angle, workers are required to manually fix the tiles and cut them. This chamfering method is not only cumbersome but also requires workers to have a high level of proficiency. If the workers do not cut smoothly, the tiles are likely to be scrapped. Therefore, workers need to be more focused and have high cutting skills. This makes tile chamfering time-consuming and labor-intensive, and may increase the scrap rate of materials, which needs to be improved. Utility Model Content

[0004] In order to facilitate the chamfering of tiles and increase the reliability of the chamfering of tiles, the present application provides a high-efficiency tile chamfering device.

[0005] This application provides an efficient tile chamfering device, which adopts the following technical solutions:

[0006] A high-efficiency tile chamfering device includes a chamfering platform, a transmission component arranged on the chamfering platform, and a mounting platform arranged on one side of the chamfering platform. The mounting platform is provided with a mounting surface, which is used to install an angle grinder. The mounting platform is provided with a reference surface, and the angle between the reference surface and the top surface of the chamfering platform is 45 degrees; the transmission component includes a transmission platform and a plurality of transmission rollers rotatably connected to the transmission platform, and the transmission rollers protrude from the surface of the chamfering platform.

[0007] By adopting the above technical solution, a chamfering table is set up for placing tiles, the angle grinder is fixed on the mounting surface of the mounting table, and the cutting blade of the angle grinder is made parallel to the reference surface. Then, the height of the transmission component is adjusted as needed to adjust the height of the transmission roller protruding from the chamfering table surface, so that the transmission roller is in a suitable position, so that the transmission roller can stably transmit the tiles, and the cutting blade of the angle grinder can cut the tiles to chamfer them. Workers only need to move the tiles at a constant speed. It is simple and convenient, with low operating difficulty, and can effectively reduce the scrap rate of tiles.

[0008] Optionally, the chamfering platform is provided with an avoidance groove for accommodating the transmission roller, and mounting protrusions are provided on both sides of the chamfering platform. The opposite mounting protrusions are used for mounting the transmission roller for rotation, and both sides of the mounting protrusions are in contact with the groove walls of the avoidance groove.

[0009] By adopting the above technical solution, an avoidance groove is provided for accommodating the rotating roller, so that the rotating roller protrudes from the avoidance groove so that the rotating roller can drive the ceramic tile to move for chamfering, and the avoidance groove can also play a positioning role. When the groove wall of the avoidance groove abuts against the two sides of the mounting protrusion, the transmission assembly is in place to prepare for transmitting the ceramic tile.

[0010] Optionally, support rods are provided at the four corners of the chamfering platform, and the support rods are used to support the chamfering platform.

[0011] By adopting the above technical solution, a support rod is provided to support the chamfering table, thereby improving the stability of the support.

[0012] Optionally, a rubber pad is provided at the bottom end of the support rod.

[0013] By adopting the above technical solution, rubber pads are provided to improve the stability of the support rods, so that the chamfering platform can be stably supported during chamfering.

[0014] Optionally, a reinforcing rod is provided between two supporting rods at the same end of the chamfering platform.

[0015] By adopting the above technical solution, reinforcing rods are provided to strengthen the strength of the chamfering platform and improve the stability of the chamfering platform support.

[0016] Optionally, adjustment protrusions are provided on the end surfaces at both ends of the transmission platform, and adjustment grooves for accommodating the adjustment protrusions are opened on the reinforcement rod, and a fixing component for fixing the transmission platform is provided on the reinforcement rod.

[0017] By adopting the above technical solution, the adjustment protrusion and the adjustment groove are arranged to cooperate with each other so as to facilitate the adjustment of the vertical position of the transfer platform.

[0018] Optionally, the fixing assembly includes a fixing plate and a fixing screw, wherein the fixing screw fixes the fixing plate to the reinforcing rod, and the fixing plate abuts against the adjusting protrusion to support the transfer platform.

[0019] By adopting the above technical solution, a fixing assembly is provided to fix the transmission platform, and the fixing plate is fixed to the reinforcing rod by a fixing screw to support and limit the transmission platform, so as to facilitate the subsequent transmission of tiles.

[0020] Optionally, a friction pad is provided on the outer wall of the transmission roller.

[0021] By adopting the above technical solution, a friction pad is provided to increase the friction force of the outer wall of the transmission roller, thereby increasing the friction force exerted on the tiles when moving to prevent the tiles from slipping, thereby allowing the tiles to be moved stably.

[0022] In summary, this application includes at least one of the following beneficial technical effects:

[0023] 1. Set up a chamfering table for placing tiles, install and fix the angle grinder on the mounting surface of the mounting table, and make the cutting blade of the angle grinder parallel to the reference surface. Then adjust the height of the transmission component as needed to adjust the height of the transmission roller protruding from the chamfering table surface, so that the transmission roller is in a suitable position, so that the transmission roller can stably transmit tiles and the cutting blade of the angle grinder can cut the tiles to chamfer. The worker only needs to move the tiles at a constant speed. It is simple and convenient, with low operation difficulty, and can effectively reduce the scrap rate of tiles.

[0024] 2. Set up an avoidance groove for the rotating roller to accommodate, so that the rotating roller protrudes from the avoidance groove so that the rotating roller can drive the tiles to move for chamfering, and the avoidance groove can also play a positioning role. When the groove wall of the avoidance groove abuts against the two sides of the mounting protrusion, the transmission assembly is in place to prepare for transmitting the tiles;

[0025] 3. Set up rubber pads to improve the stability of the support rod so that the chamfering table can be stably supported during chamfering;

[0026] 4. Setting friction pads to increase the friction of the outer wall of the transmission roller increases the friction of the tiles when moving them to prevent them from slipping, so that the tiles can be moved stably. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of the efficient tile chamfering device according to an embodiment of the present application.

[0028] Figure 2 Schematic diagram of the structure of the transmission component of the embodiment.

[0029] Figure 3 yes Figure 1 A is an enlarged schematic diagram.

[0030] Explanation of the accompanying reference numerals: 1. Chamfering table; 2. Transmission assembly; 21. Transmission table; 22. Transmission roller; 3. Mounting table; 4. Mounting surface; 5. Reference surface; 6. Avoidance groove; 7. Mounting protrusion; 8. Support rod; 9. Rubber pad; 10. Reinforcing rod; 11. Adjustment protrusion; 12. Adjustment groove; 13. Fixing assembly; 131. Fixing plate; 132. Fixing screw. DETAILED DESCRIPTION

[0031] The following is combined with Figure 1-3 This application is described in further detail.

[0032] The embodiment of the present application discloses a high-efficiency tile chamfering device. Figure 1 The high-efficiency tile chamfering device includes a chamfering platform 1, a transmission assembly 2 mounted on the chamfering platform 1, and a mounting platform 3 integrally fixed to one side of the chamfering platform 1. The mounting platform 3 is provided with a mounting surface 4 for mounting and fixing an angle grinder. Specifically, the angle grinder is fixed to the mounting surface 4 by screws. The mounting platform 3 is provided with a reference surface 5. The angle between the reference surface 5 and the top surface of the chamfering platform 1 is 45 degrees. The reference surface 5 is used to calibrate the cutting blade of the angle grinder so that the cutting blade is parallel to the reference surface 5.

[0033] Reference Figure 1 and Figure 2 The transmission assembly 2 includes a transmission platform 21 and a plurality of transmission rollers 22 rotatably connected to the transmission platform 21. The transmission rollers 22 protrude from the surface of the chamfering platform 1. The chamfering platform 1 is provided with an escape groove 6 for accommodating the transmission rollers 22. Mounting protrusions 7 are fixed on both sides of the chamfering platform 1. The opposing mounting protrusions 7 are used to mount the transmission rollers 22 for rotation. The two sides of the mounting protrusions 7 abut against the groove walls of the escape groove 6.

[0034] Reference Figure 1 , support rods 8 are integrally fixed at the four corners of the chamfering platform 1, and the support rods 8 are used to support the chamfering platform 1. A rubber pad 9 is fixed to the bottom end of the support rod 8.

[0035] Reference Figure 1 and Figure 3 A reinforcement rod 10 is fixed between the two support rods 8 at the same end of the chamfering platform 1. Adjustment protrusions 11 are fixed to the end surfaces of each end of the transfer platform 21. Adjustment slots 12 are formed on the reinforcement rod 10 to accommodate the adjustment protrusions 11. A fixing assembly 13 for fixing the transfer platform 21 is mounted on the reinforcement rod 10. The fixing assembly 13 includes a fixing plate 131 and a fixing screw 132. The fixing screw 132 secures the fixing plate 131 to the reinforcement rod 10. The fixing plate 131 abuts the adjustment protrusion 11 to support the transfer platform 21. A friction pad is fixed to the outer wall of the transfer roller 22.

[0036] The implementation principle of an efficient tile chamfering device in an embodiment of the present application is as follows: a chamfering table 1 is set up for placing tiles, an angle grinder is fixedly installed on the mounting surface 4 on the mounting table 3, and the cutting blade of the angle grinder is made parallel to the reference surface 5, and then the height of the transmission component 2 is adjusted as needed to adjust the height of the transmission roller 22 protruding from the surface of the chamfering table 1, so that the transmission roller 22 is in a suitable position, so that the transmission roller 22 stably transmits the tiles, and the cutting blade of the angle grinder cuts the tiles to chamfer. The workers only need to move the tiles at a uniform speed, which is simple and convenient, with low operating difficulty, and can also effectively reduce the scrap rate of tiles.

[0037] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. An efficient tile chamfering device, characterized by: The invention comprises a chamfering platform (1), a transmission assembly (2) arranged on the chamfering platform (1), and a mounting platform (3) arranged on one side of the chamfering platform (1); the mounting platform (3) is provided with a mounting surface (4), the mounting surface (4) is used to install an angle grinder, the mounting platform (3) is provided with a reference surface (5), and the angle between the reference surface (5) and the top surface of the chamfering platform (1) is 45 degrees; the transmission assembly (2) comprises a transmission platform (21) and a plurality of transmission rollers (22) rotatably connected to the transmission platform (21), and the transmission rollers (22) protrude from the surface of the chamfering platform (1).

2. The high-efficiency tile chamfering device according to claim 1, characterized in that: The chamfering platform (1) is provided with an avoidance groove (6) for accommodating a transmission roller (22); mounting protrusions (7) are provided on both sides of the chamfering platform (1); the transmission roller (22) is mounted on opposite mounting protrusions (7) for rotation; and both sides of the mounting protrusions (7) abut against the groove walls of the avoidance groove (6).

3. The high-efficiency tile chamfering device according to claim 1, characterized in that: Support rods (8) are provided at the four corners of the chamfering platform (1), and the support rods (8) are used to support the chamfering platform (1).

4. The high-efficiency tile chamfering device according to claim 3, characterized in that: A rubber pad (9) is provided at the bottom end of the support rod (8).

5. The high-efficiency tile chamfering device according to claim 3, characterized in that: A reinforcing rod (10) is provided between two supporting rods (8) at the same end of the chamfering platform (1).

6. The high-efficiency tile chamfering device according to claim 5, characterized in that: Adjustment protrusions (11) are provided on the end surfaces at both ends of the transmission platform (21), an adjustment groove (12) for accommodating the adjustment protrusions (11) is provided on the reinforcement rod (10), and a fixing component (13) for fixing the transmission platform (21) is provided on the reinforcement rod (10).

7. The high-efficiency tile chamfering device according to claim 6, characterized in that: The fixing assembly (13) comprises a fixing plate (131) and a fixing screw (132), wherein the fixing screw (132) fixes the fixing plate (131) to the reinforcing rod (10), and the fixing plate (131) abuts against the adjusting protrusion (11) to support the transmission platform (21).

8. The high-efficiency tile chamfering device according to claim 1, characterized in that: A friction pad is provided on the outer wall of the transmission roller (22).