New energy automobile valve body cutting machining device

Abstract

The utility model relates to the technical field of new energy automobile product machining, in particular to a cutting machining device for a valve body of a new energy automobile. The cutting and grinding mechanism comprises a supporting groove seat, the supporting groove seat is fixedly installed on the workbench, an installation plate is fixedly installed on the supporting groove seat, two sliding rails are installed on the installation plate in parallel according to a preset interval, sliding blocks are installed on the sliding rails, a sliding plate is erected on the sliding blocks, a driving motor is fixedly installed on the sliding plate, and the driving motor is connected with the driving motor. The output end of the driving motor is connected with one end of a rotating shaft in a matched mode, and a grinding head is fixedly installed at the other end of the rotating shaft. A connecting block is further installed on the sliding plate, a push-pull air cylinder is further installed on the supporting groove seat, the tool clamping mechanism comprises a first clamping module, a second clamping module and a positioning base, and by means of the new energy automobile valve body cutting machining device, the production efficiency and the product quality are improved, and the operation safety and the environmental protection property are further improved.

Description

Technical Field

[0001] The utility model relates to the technical field of new energy vehicle product processing, in particular to a new energy vehicle valve body cutting processing device. Background Art

[0002] With the vigorous development of the new energy vehicle industry, higher requirements are placed on the processing accuracy and efficiency of automotive parts. As one of the key components, the processing accuracy of the valve body of new energy vehicles directly affects the performance and reliability of the entire vehicle. Traditional valve body grinding and cutting methods are inefficient and difficult to control in terms of accuracy, making it difficult to meet the processing requirements of key components such as the valve body of new energy vehicles. Most existing valve body cutting and processing devices use fixed grinding heads, which makes it difficult to achieve flexible deep grinding and cutting during the processing process, resulting in low processing efficiency and insufficient processing accuracy. In addition, the processing process requires manual intervention, which is labor-intensive and prone to safety hazards. Therefore, there is an urgent need for a new type of valve body cutting and processing device that can realize automatic, efficient and high-precision processing of new energy vehicle valve bodies, improve processing efficiency, reduce production costs, improve the working environment, and enhance production safety. Utility Model Content

[0003] The utility model overcomes the deficiencies of the prior art and provides a new energy vehicle valve body cutting and processing device.

[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0005] The utility model discloses a new energy vehicle valve body cutting and processing device, comprising a workbench, a cutting and grinding mechanism and a tool clamping mechanism arranged on the workbench;

[0006] The cutting and grinding mechanism includes a support slot seat, the support slot seat is fixedly mounted on the workbench, a mounting plate is fixedly mounted on the support slot seat, two slide rails are mounted on the mounting plate in parallel at a preset interval, a sliding block is mounted on the slide rail, a slide plate is mounted on the sliding block, a driving motor is fixedly mounted on the slide plate, an output end of the driving motor is cooperatively connected to one end of a rotating shaft, and a grinding head is fixedly mounted on the other end of the rotating shaft;

[0007] A connecting block is also installed on the slide, and a push-pull cylinder is also installed on the support groove seat. The telescopic end of the push-pull cylinder is cooperatively connected with one end of the push-pull rod, and the other end of the push-pull rod is fixedly connected to the connecting block;

[0008] The tooling clamping mechanism includes a first clamping module, a second clamping module and a positioning base, the first clamping module includes a first clamping cylinder, the telescopic end of the first clamping cylinder is cooperated and connected with one end of the first clamping rod, and the other end of the first clamping rod is fixedly connected with a first clamping block; the second clamping module includes a second clamping cylinder, the telescopic end of the second clamping cylinder is cooperated and connected with one end of the second clamping rod, and the other end of the second clamping rod is fixedly connected with a second clamping block.

[0009] Furthermore, in a preferred embodiment of the present invention, limit blocks are provided at both ends of the slide rail.

[0010] Furthermore, in a preferred embodiment of the present invention, the first clamping cylinder is fixedly installed on the left side of the workbench through a first cylinder seat.

[0011] Furthermore, in a preferred embodiment of the present invention, the second clamping cylinder is fixedly installed on the right side of the workbench through a second cylinder seat.

[0012] Furthermore, in a preferred embodiment of the present invention, both the first clamping block and the second clamping block are provided with arcuate grooves, and the arcuate grooves match the positioning surfaces of the workpiece to be ground and cut.

[0013] Furthermore, in a preferred embodiment of the present invention, universal wheels are provided at the bottom of the workbench.

[0014] Furthermore, in a preferred embodiment of the present invention, a start / stop button is provided on the workbench.

[0015] Furthermore, in a preferred embodiment of the present invention, an emergency stop button is provided on the workbench.

[0016] Furthermore, in a preferred embodiment of the present invention, a control box is provided on the workbench.

[0017] Furthermore, in a preferred embodiment of the present invention, the drive motor is a servo motor.

[0018] The present invention solves the defects in the background technology and has the following beneficial effects:

[0019] First, the device utilizes advanced servo motor drive technology, combined with a precise mechanical transmission system, to achieve high-speed, high-precision cutting and grinding operations, significantly improving production efficiency. Compared with traditional manual or semi-automatic processing methods, it significantly shortens processing cycles and significantly increases production capacity per unit time, effectively addressing the market demand pressure brought about by the surge in new energy vehicle production. Second, the device features a high degree of automated control. Through pre-set processing programs, it can precisely control parameters such as cutting path, feed rate, and grinding force, ensuring consistency and repeatability in the processing process. This significantly improves product accuracy and consistency, which is particularly important for valve bodies for new energy vehicles, which require extremely high precision, and contributes to improved overall performance and reliability. Furthermore, with its integrated pneumatic clamping system and intelligent positioning function, the device can quickly and accurately clamp and position workpieces of varying sizes and shapes, eliminating the need for frequent fixture changes, significantly reducing production setup time and increasing production flexibility and adaptability. This not only reduces non-value-added activities in the production process but also makes the production line more streamlined and efficient. In addition, the device is designed with a comprehensive emergency stop mechanism and safety protection measures, such as an emergency stop button and overload protection, to ensure the safety of operators and reduce the risk of accidents during the production process. At the same time, through the optimization of layout and structural design, noise and vibration are reduced, creating a more comfortable and safer working environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The embodiments of the present invention will be more fully understood based on the drawings of various embodiments of the present invention given below. However, this should not be understood as limiting the present invention to specific embodiments, but is only for explanation and understanding. Those skilled in the art can also derive other drawings based on these drawings without inventive work.

[0021] Figure 1 This is a first structural diagram of the device;

[0022] Figure 2 is a second structural schematic diagram of the device;

[0023] Figure 3 This is a third structural diagram of the device;

[0024] In the figure: 101, workbench; 102, support slot seat; 103, mounting plate; 104, slide rail; 105, sliding block; 106, slide plate; 107, drive motor; 108, rotating shaft; 109, sanding head; 201, connecting block; 202, push-pull cylinder; 203, push-pull rod; 204, positioning base; 205, first clamping cylinder; 206, first clamping rod; 207, first clamping block; 208, second clamping cylinder; 209, second clamping rod; 301, second clamping block; 302, limit block; 303, first cylinder seat; 304, second cylinder seat; 305, universal wheel; 306, start-stop button; 307, emergency stop button; 308, control box. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] In the description of the present invention, reference to an "embodiment", "one embodiment", "some embodiments", or "other embodiments" indicates that a particular feature, structure, or characteristic described in conjunction with the embodiment is included in at least some embodiments, but not necessarily all embodiments. Multiple appearances of "embodiment", "one embodiment", or "some embodiments" do not necessarily all refer to the same embodiment. If the specification describes that a component, feature, structure, or characteristic "may", "might", or "can" be included, the particular component, feature, structure, or characteristic is not necessarily included. If the specification or claims mention "an" element, it does not mean that there is only one element. If the specification or claims mention "an additional" element, it does not exclude the presence of more than one additional element. In addition, specific features, structures, functions, or characteristics may be combined in any suitable manner in one or more embodiments. For example, the first embodiment may be combined with the second embodiment as long as the specific features, structures, functions, or characteristics associated with the two embodiments are not mutually exclusive.

[0027] In the description of the present invention, unless otherwise specified, the use of ordinal adjectives such as "first," "second," and "third" to describe a common object merely refers to different instances of the same object and is not intended to imply that the objects described must be in a given order, whether temporally, spatially, sequentially, or in any other manner. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

[0028] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0029] See also Figures 1 to 3 The utility model discloses a new energy vehicle valve body cutting and processing device, comprising a workbench 101 and a cutting and grinding mechanism and a tool clamping mechanism provided with the workbench 101;

[0030] The cutting and grinding mechanism includes a support slot seat 102, which is fixedly mounted on the workbench 101, a mounting plate 103 fixedly mounted on the support slot seat 102, two slide rails 104 are mounted on the mounting plate 103 in parallel at a preset interval, a sliding block 105 is mounted on the slide rail 104, a slide plate 106 is mounted on the sliding block 105, a driving motor 107 is fixedly mounted on the slide plate 106, an output end of the driving motor 107 is cooperatively connected to one end of a rotating shaft 108, and a grinding head 109 is fixedly mounted on the other end of the rotating shaft 108;

[0031] The slide 106 is further provided with a connecting block 201, and the support slot 102 is further provided with a push-pull cylinder 202. The telescopic end of the push-pull cylinder 202 is cooperatively connected with one end of a push-pull rod 203, and the other end of the push-pull rod 203 is fixedly connected with the connecting block 201.

[0032] The tooling clamping mechanism includes a first clamping module, a second clamping module and a positioning base 204, the first clamping module includes a first clamping cylinder 205, the telescopic end of the first clamping cylinder 205 is cooperated and connected with one end of the first clamping rod 206, and the other end of the first clamping rod 206 is fixedly connected with a first clamping block 207; the second clamping module includes a second clamping cylinder 208, the telescopic end of the second clamping cylinder 208 is cooperated and connected with one end of the second clamping rod 209, and the other end of the second clamping rod 209 is fixedly connected with a second clamping block 301.

[0033] Among them, the positioning base 204 can be interlocked with the new energy vehicle valve body to be processed, so that the bottom of the new energy vehicle valve body to be processed can be fixed through the positioning base 204, thereby improving the fixing effect of the new energy vehicle valve body to be processed, thereby improving the processing accuracy.

[0034] Furthermore, in a preferred embodiment of the present invention, limit blocks 302 are provided at both ends of the slide rail 104 .

[0035] Furthermore, in a preferred embodiment of the present invention, the first clamping cylinder 205 is fixedly installed on the left side of the workbench 101 through the first cylinder seat 303 .

[0036] Furthermore, in a preferred embodiment of the present invention, the second clamping cylinder 208 is fixedly installed on the right side of the workbench 101 through the second cylinder base 304 .

[0037] Furthermore, in a preferred embodiment of the present invention, both the first clamping block 207 and the second clamping block 301 are provided with arcuate grooves, and the arcuate grooves match the positioning surfaces of the workpiece to be ground and cut.

[0038] Furthermore, in a preferred embodiment of the present invention, universal wheels 305 are provided at the bottom of the workbench 101 .

[0039] Furthermore, in a preferred embodiment of the present invention, a start / stop button 306 is provided on the workbench 101 .

[0040] Furthermore, in a preferred embodiment of the present invention, an emergency stop button 307 is provided on the workbench 101. It should be noted that the design of the emergency stop button 307 ensures that the equipment can be stopped quickly in the event of an abnormal situation, thereby ensuring the safety of the operator.

[0041] Furthermore, in a preferred embodiment of the present invention, a control box 308 is provided on the workbench 101 .

[0042] Furthermore, in a preferred embodiment of the present invention, the drive motor 107 is a servo motor.

[0043] It should be noted that the universal wheels 305 are used to move the entire machining apparatus to the desired position, ensuring that the workbench 101 is stable. By adjusting the start / stop button 306 on the workbench 101, confirm that the equipment is properly powered on and ready to begin operation. The new energy vehicle valve body to be machined is placed between the first clamping block 207 and the second clamping block 301, ensuring that it aligns with the arcuate groove for precise positioning. The first and second clamping cylinders 205 and 208 are activated. Their telescopic movement securely clamps the workpiece to the fixture, ensuring stability during machining. Pressing the start / stop button 306 or activating the servo motor via the control panel activates the motor, which drives the rotating shaft 108, which in turn drives the sanding head 109 to begin rotating. The feed speed and direction of the sanding head 109 are programmed through the control system, allowing it to cut and polish the workpiece along a predetermined path. The operator monitors the machining process in real time by viewing the display screen or monitoring system, adjusting machining parameters as necessary to ensure machining quality and efficiency. After completing the predetermined machining path, the servo motor is shut off via the control box 308 or control panel. After the sanding head 109 stops rotating, the first clamping cylinder 205 and the second clamping cylinder 208 are started to release the workpiece, and then the workpiece is removed to complete a sanding cycle. Through automated control and precise mechanical movement, the processing speed and mass production capacity of the valve body of new energy vehicles are significantly improved. The high-precision control capability of the servo motor is utilized to ensure high consistency in the cutting and sanding processes and improve the processing accuracy. The dependence on manual operation is reduced, the processing errors caused by human factors are reduced, and the consistency and quality stability of production are improved. In summary, the new energy vehicle valve body cutting processing device not only improves production efficiency and product quality, but also improves the safety and environmental protection of operation.

[0044] The above description is based on the ideal embodiment of the present invention. Based on the above description, relevant personnel can make various changes and modifications without departing from the technical scope of the present invention. The technical scope of the present invention is not limited to the content of the specification, but must be determined according to the scope of the claims.

Claims

1. A new energy vehicle valve body cutting and processing device, comprising a workbench, a cutting and grinding mechanism and a tool clamping mechanism provided with the workbench, characterized in that: The cutting and grinding mechanism includes a support slot seat, the support slot seat is fixedly mounted on the workbench, a mounting plate is fixedly mounted on the support slot seat, two slide rails are mounted on the mounting plate in parallel at a preset interval, a sliding block is mounted on the slide rail, a slide plate is mounted on the sliding block, a driving motor is fixedly mounted on the slide plate, an output end of the driving motor is cooperatively connected to one end of a rotating shaft, and a grinding head is fixedly mounted on the other end of the rotating shaft; A connecting block is also installed on the slide, and a push-pull cylinder is also installed on the support groove seat. The telescopic end of the push-pull cylinder is cooperatively connected with one end of the push-pull rod, and the other end of the push-pull rod is fixedly connected to the connecting block; The tooling clamping mechanism includes a first clamping module, a second clamping module and a positioning base, the first clamping module includes a first clamping cylinder, the telescopic end of the first clamping cylinder is cooperated and connected with one end of the first clamping rod, and the other end of the first clamping rod is fixedly connected with a first clamping block; the second clamping module includes a second clamping cylinder, the telescopic end of the second clamping cylinder is cooperated and connected with one end of the second clamping rod, and the other end of the second clamping rod is fixedly connected with a second clamping block.

2. The new energy vehicle valve body cutting and processing device according to claim 1 is characterized in that: Limit blocks are provided at both ends of the slide rail.

3. The new energy vehicle valve body cutting and processing device according to claim 1 is characterized in that: The first clamping cylinder is fixedly mounted on the left side of the workbench via a first cylinder seat.

4. The new energy vehicle valve body cutting and processing device according to claim 1 is characterized in that: The second clamping cylinder is fixedly mounted on the right side of the workbench via a second cylinder seat.

5. The new energy vehicle valve body cutting and processing device according to claim 1 is characterized in that: The first clamping block and the second clamping block are both provided with arcuate grooves, and the arcuate grooves match the positioning surfaces of the workpiece to be ground and cut.

6. The new energy vehicle valve body cutting and processing device according to claim 1 is characterized in that: The bottom of the workbench is provided with universal wheels.

7. The new energy vehicle valve body cutting and processing device according to claim 1 is characterized in that: A start and stop button is provided on the workbench.

8. The new energy vehicle valve body cutting and processing device according to claim 1 is characterized in that: An emergency stop button is provided on the workbench.

9. The new energy vehicle valve body cutting and processing device according to claim 1, characterized in that: A control box is provided on the workbench.

10. The new energy vehicle valve body cutting and processing device according to claim 1, characterized in that: The driving motor is a servo motor.

Images