Filter element edge trimmer
By designing a filter element trimming machine, the filter element is accurately cut by using electric drive systems and trimming components, the problems of uneven edges and burrs of wire-winding filter elements are solved, and the trimming efficiency and quality are improved to meet the trimming needs of different types of filter elements.
Patent Information
- Application Number
- CN202422622254.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-29
AI Technical Summary
In the prior art, the edges of the wire-winding filter element are uneven or there are burrs, which affects the filtering effect and appearance quality, and the manual trimming efficiency is low and it is difficult to meet the needs of large-scale production.
A filter element trimming machine is designed, including a frame, trimming assembly and electric drive system. The positioning and rotation of the filter element is achieved through the shaft and the tightening cone. Combined with the movement of the electric slide rail and the slider, the precise cutting of the trimming blade is achieved, and the trimming needs of different types of filter elements are met.
The quality and efficiency of filter element trimming is improved, and it can meet the needs of mass production, ensure consistency of trimming and convenient filter element replacement.
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Figure CN223236493U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filter element trimming, in particular to a filter element trimming machine. Background Art
[0002] In the field of filtration technology, wire-wound filter elements are widely used in a variety of industries, including water treatment, air purification, and oil filtration, as efficient and economical filter components. These elements, with their unique structure of fine wire wound around a core, create a defined pore size, effectively removing impurities and particles from liquids and gases, achieving purification. However, due to the complexity of the manufacturing process and variations in material properties, the edges of these elements often become uneven or burred.
[0003] These irregularities and burrs not only affect the appearance of wire-wound filter elements but can also negatively impact filtration performance. During the filtration process, burrs on the edges can break off and become a new source of contamination. Furthermore, uneven edges can increase fluid resistance and reduce filtration efficiency. Therefore, trimming wire-wound filter elements is a crucial step in ensuring their quality.
[0004] Traditional methods for trimming wire-wound filter elements rely heavily on manual labor, such as using blades or other tools. However, this method has numerous drawbacks: Firstly, manual trimming is inefficient, labor-intensive, and difficult to ensure consistent trimming quality; and secondly, as production scale expands, manual trimming is no longer sufficient for large-scale production. Therefore, this application proposes a filter element trimming machine. Utility Model Content
[0005] Aiming at the deficiencies in the prior art, the utility model provides a filter element trimming machine.
[0006] The embodiment of the present utility model provides a filter element trimming machine, comprising:
[0007] frame;
[0008] Trimming assembly; the trimming assembly includes a shaft rod and a tightening cone that can abut against the filter element and drive the filter element to rotate, an electric slide rail is installed on the frame, an electric slider is slidably connected to the electric slide rail, a mounting plate is fixed on the electric slider, two adjustable mounting brackets are installed on the mounting plate, a first motor is installed on the mounting bracket, and a trimming blade is fixed to the output end of the first motor.
[0009] Furthermore, a drive box is installed on the frame, a support plate is fixed in the drive box, the shaft rod passes through the support plate and is rotatably connected thereto, a second motor is installed in the frame, gears are fixed on the output end and the shaft rod of the second motor, and the two gears are connected by a gear belt.
[0010] Furthermore, a guide rail is fixed on the frame, an adjustable slide is slidably connected in the guide rail, an electric push rod is installed on the slide, and the tightening cone is rotatably connected to the output end of the electric push rod.
[0011] Furthermore, four locking bolts are installed on the slide seat, and a handle is fixed on each of the four locking bolts.
[0012] Furthermore, a guide rail is fixed on the mounting plate, the mounting bracket is slidably connected to the guide rail, and a threaded clamping bolt is passed through the mounting bracket, and the clamping bolt is pressed against the guide rail.
[0013] Furthermore, a filter element placement tray is fixed on the frame.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] The utility model can clamp and position filter elements of different models, and can cut the filter element by electrically driving the trimming blade to move. At the same time, it is convenient to remove the cut filter element, thereby ensuring the quality of the filter element trimming and improving the trimming efficiency of the filter element, and can meet the trimming needs of large-scale filter element production. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of a filter element trimming machine described in an embodiment of the present utility model.
[0017] Figure 2 It is a rear view of a filter element trimming machine described in an embodiment of the present utility model.
[0018] Figure 3 This is a structural schematic diagram of a slide seat in a filter element trimming machine according to an embodiment of the present utility model.
[0019] In the above drawings: 1 frame, 2 drive box, 3 shaft, 4 guide rail, 5 slide, 6 electric push rod, 7 filter element placement plate, 8 electric slide rail, 9 electric slider, 10 first motor, 11 trimming blade, 12 second motor, 13 gear belt, 14 gear, 15 tightening cone, 16 mounting plate. DETAILED DESCRIPTION
[0020] The technical solution of the present invention is further described below with reference to the accompanying drawings and embodiments.
[0021] like Figure 1-Figure 3 As shown, the embodiment of the present invention provides a filter element trimming machine, comprising:
[0022] Rack 1;
[0023] Trimming assembly; the trimming assembly includes a shaft 3 that can be abutted against the filter element and can drive the filter element to rotate, and a tightening cone 15, wherein the shaft 3 is explained: a drive box 2 is installed on the frame 1, a support plate is fixed in the drive box 2, the shaft 3 passes through the support plate and is rotatably connected thereto, a second motor 12 is installed in the frame 1, and gears 14 are fixed on the output end of the second motor 12 and the shaft 3, and the two gears 14 are connected by a gear belt 13. The second motor 12 drives the gear 14 to rotate when it works, and under the transmission of the gear belt 13, the gear 14 and the shaft 3 are rotated, wherein the end of the shaft 3 opposite to the filter element shaft core tube is conically set, so that the end of the shaft 3 is abutted against the shaft core tube, which can drive the shaft core tube and the filter element to rotate.
[0024] Further explanation of the tightening cone 15: a guide rail 4 is fixed on the frame 1, and an adjustable slide 5 is slidably connected in the guide rail 4. An electric push rod 6 is installed on the slide 5. The tightening cone 15 is rotatably connected to the output end of the electric push rod 6. Due to the different sizes of the filter elements and to facilitate the removal and placement of the filter elements, the electric push rod 6 drives the tightening cone 15 to press against the shaft core tube, so that the shaft core tube can be limited, so that the shaft core tube is more stable when driven to rotate; the output end of the electric push rod 6 is reset, so that the tightening cone 15 no longer presses against the filter element tube, so that the filter element is no longer positioned at this time, so that the filter element can be removed.
[0025] Among them, the adjustable slide 5 is further explained: four locking bolts are installed on the slide 5, and handles are fixed on the four locking bolts. Since the electric push rod 6 has a certain size, the distance between the tightening cone 15 and the shaft rod 3 is less than the length of the shaft core tube; for this reason, the staff turns the handle to drive the locking bolt to reverse, so that the slide 5 is no longer locked, and the slide 5, the electric push rod 6 and the tightening cone 15 can be moved to meet the trimming processing of different filter elements.
[0026] An electric slide rail 8 is installed on the frame 1, and an electric slider 9 is slidably connected to the electric slide rail 8. A mounting plate 16 is fixed on the electric slider 9. Two adjustable mounting brackets are installed on the mounting plate 16. A guide slide rail is fixed on the mounting plate 16. The mounting bracket is slidably connected to the guide slide rail. A threaded clamping bolt is provided through the mounting bracket, and the clamping bolt is abutted against the guide slide rail. A rotating handle is fixed on the clamping bolt so that the clamping bolt can be rotated to adjust the distance between the two mounting brackets, that is, to adjust the distance between the two trimming blades 11, which can be suitable for trimming filter elements of different models.
[0027] A first motor 10 is installed on the mounting frame, and a trimming blade 11 is fixed to the output end of the first motor 10. The electric slider 9 moves on the electric slide rail 8 to drive the mounting plate 16 to rotate, thereby driving the two mounting frames to move. At this time, the first motor 10 drives the trimming blade 11 to rotate. As the trimming blade 11 rotates and moves, the trimming blade 11 eventually hits the rotating filter element, and the filter element can be trimmed; the staff can manually collect the cleaned waste.
[0028] In order to facilitate the removal and replacement of the filter element, a filter element placement tray 7 is fixed on the frame 1, and the filter element that needs to be trimmed is placed on the filter element placement tray 7.
[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model and are not limiting. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A filter element trimming machine, characterized in that: include: Rack (1); Trimming components; The trimming assembly comprises a shaft (3) capable of abutting against a filter element and driving the filter element to rotate, and a pressing cone (15); an electric slide rail (8) is mounted on the frame (1); an electric slider (9) is slidably connected to the electric slide rail (8); a mounting plate (16) is fixed to the electric slider (9); two adjustable mounting brackets are mounted on the mounting plate (16); a first motor (10) is mounted on the mounting bracket; and a trimming blade (11) is fixed to the output end of the first motor (10).
2. A filter element trimming machine according to claim 1, characterized in that: in: A drive box (2) is mounted on the frame (1), a support plate is fixed in the drive box (2), the shaft (3) passes through the support plate and is rotatably connected thereto, a second motor (12) is mounted in the frame (1), a gear (14) is fixed on the output end of the second motor (12) and the shaft (3), and the two gears (14) are connected via a gear belt (13).
3. The filter element trimming machine according to claim 1, characterized in that: in: A guide rail (4) is fixed on the frame (1), an adjustable slide seat (5) is slidably connected in the guide rail (4), an electric push rod (6) is installed on the slide seat (5), and the pressing cone (15) is rotatably connected to the output end of the electric push rod (6).
4. A filter element trimming machine according to claim 3, characterized in that: in: Four locking bolts are installed on the slide seat (5), and handles are fixed on the four locking bolts.
5. The filter element trimming machine according to claim 1, characterized in that: in: A guide rail is fixed on the mounting plate (16), the mounting frame is slidably connected to the guide rail, and a threaded fastening bolt is passed through the mounting frame, and the fastening bolt abuts against the guide rail.
6. The filter element trimming machine according to claim 1, characterized in that: in: A filter element placement tray (7) is fixed on the frame (1).